2005 Chevrolet Silverado 3500 Owner Complaints

WHILE DRIVING AND TOWING A 9000# TRAILER NOTICED BRAKE PEDAL WAS GETTING A LITTLE SPONGY. STOPPED AT REST AREA AND CHECKED THE FLUID AND NOTICED IT WAS QUITE LOW. LOOKED UNDER THE TRUCK AND COULD SEE FLUID DRIPPING FROM A BRAKE LINE. MECHANIC PUT THE TRUCK ON THE RACK AND SHOWED WHERE ALL THE BRAKE LINES WERE RUSTED AND THE ONE HAD RUSTED THROUGH. MECHANIC SAID THIS IS A KNOWN PROBLEM WITH THIS MODEL TRUCK. REPLACE ALL METAL BRAKE LINES WITH STAINLESS STEEL LINES, ALSO REPLACE ALL THE RUBBER LINES AS A PRECAUTION.

NHTSA ID

11209536

Incident

May 19, 2019

Mileage

207,000 mi

THE BRAKE LINE ABOVE THE FUEL TANK BLEW OUT. IT WAS NOT GRADUAL EITHER. THE PREVIOUS STOP GAVE ABSOLUTELY NO WARNING. THE NEXT STOP BRAKE INSTANTLY WENT TO THE FLOOR.

NHTSA ID

11115767

Incident

Aug 1, 2018

Mileage

133,920 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE. THE VEHICLE WAS TOWED TO LUCAS CHEVROLET (4323, 101 S JAMES CAMPBELL BLVD, COLUMBIA, TN 38401, (931) 398-5092) WHERE IT WAS DIAGNOSED THAT THE FUEL SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.

NHTSA ID

11083978

Incident

Mar 23, 2018

Mileage

220,000 mi

AS PREVIOUSLY STATED I OWN A 2005 3500 HD SERIES CHEVY DIESEL TRUCK. THE TRUCK HAS LESS THAN 80,000 MILES ON IT AND HAS ALWAYS BEEN IN RELEIGH, NC. THE TRUCK HAS NOT BEEN IN A HEAVILY NORTHERN ROAD SALTED AREAS. LAST WEEK WHEN I WENT TO RUN AN ERRAND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR BOARD. WHEN I INSPECTED THE BRAKE LINES THE REAR BRAKE LINE HAD RUPTURED. I FIXED THAT LINE AND WHILE TEST DRIVING THE TRUCK THE OTHER FOUR LINES TO THE ABS AND FRONT BRAKES ALSO RUPTURED. I HAVE VEHICLES THAT ARE UP TO THIRTY YEARS OLD THAT I DRIVE ON A REGULAR BASIS AND THEY STILL HAVE THEIR ORIGINAL BRAKE LINES THAT ARE IN GOOD WORKING ORDER. THE BRAKE LINES ON THIS TRUCK HAVE A LATENT DEFECT. THE DEFECT IS THE RESULT OF EITHER POOR DESIGN OR MATERIAL SELECTION OR BOTH. THE BRAKE LINES ARE PROBABLY NOT MANUFACTURED IN THE USA TO OUR STRICT STANDARDS , BUT MANUFACTURED IN EITHER CHINA, MEXICO OR INDIA TO LESS STRICT MANUFACTURING AND OSO STANDARDS. IF THE BRAKES HAD FAILED ON THE ROAD AND NOT IN THE DRIVEWAY IT COULD HAVE RESULTED IN TERRIFIC AND UNNECESSARY ACCIDENT. KEEP IN MIND THE TRUCK WEIGHS ALMOST 8000 LBS. AND TRAVELING AT 65 MPH THERE IS NOT MUCH THAT CAN STOP IT EXCEPT A CONCRETE WALL. THE ABOVE DESCRIBE ACCIDENT WHICH COULD ONLY BE CAUSED BY GENERAL MOTORS BASIC LACK OF INTEREST IN PUBLIC SAFETY AND WELFARE. GM SHOULD BE DECLARED RESPONSIBLE FOR MY THE BRAKE FAILURE AND THEREFORE FOUND RESPONSIBLE FOR THE REPAIRS TO MY TRUCK AND THE COUNTLESS OTHER TRUCKS OUT THAT HAVE YET TO FAIL. THE BRAKES FAILED NOT FROM A LACK OF INSPECTION AND MAINTENANCE, BUT RATHER FROM GM'S INTENTIONAL LATENT DEFECT.

NHTSA ID

11039704

Incident

Oct 7, 2017

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE THE VEHICLE WAS PARKED, THE CONTACT OBSERVED THAT THE POWER STEERING FLUID WAS LEAKING FROM AN UNKNOWN AREA. THE FAILURE OCCURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BRAKE HYDRO-BOOST UNIT WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V043000 (SERVICE BRAKES, HYDRAULIC). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 66,188. UPDATED 06/15/16*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED. UPDATED 06/22/16.*JB

NHTSA ID

10860038

Incident

Mar 20, 2016

Mileage

66,188 mi

I WAS DRIVING DOWN THE ROAD AND WAS SLOWING DUE TO VEHICLES IN FRONT OF ME THAT WERE TURNING. AS I STARTED TO DEPRESS THE BRAKE PEDAL THERE WAS A COMPLETE LOSS OF PRESSURE IN THE PEDAL. IN ORDER TO GET STOPPED I HAD TO DEPRESS THE PEDAL ALL THE WAY TO THE FLOOR. UPON STOPPING IN A SAFE LOCATION TO INSPECT WHAT HAD HAPPENED TO THE BRAKES, IT WAS FOUND THAT ONE OF THE BRAKE LINES HAD BURST DUE TO CORROSION.

NHTSA ID

10700604

Incident

Mar 19, 2015

Mileage

145,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE HEATED SEATS IN THE VEHICLE WOULD AUTOMATICALLY ACTIVATE AND WOULD NOT TURN OFF. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE DRIVER DOOR MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS UNAVAILABLE.

NHTSA ID

10689414

Incident

Sep 7, 2014

Mileage

120,000 mi

TRAVELING TO WORK ON JUNE 17, 2014 MORNING VIA MD I695 PRESSED BRAKE PEDAL AND IT WENT IMMEDIATELY TO THE FLOOR PROVIDING VERY LITTLE BRAKING. PRIOR TO ENTERING MD I695 I HAD MADE SEVERAL STOPS FOR INTERSECTIONS AND TRAFFIC LIGHTS AND THE PEDAL FEEL AND FUNCTION WAS NORMAL. FORTUNATELY BEING A DIESEL ENGINE AND USE OF LOWER ENGINE GEARS I WAS ABLE TO SAFELY STOP THE TRUCK WITHOUT INCIDENT. UPON INSPECTION BY GM DEALER MECHANICS IT WAS DISCOVERED THAT THE BRAKE LINES HAD RUSTED AND RUPTURED CAUSING LOSS OF HYDRAULIC FLUID. GM STATED THIS WAS A COMMON PROBLEM AS THEY USE CORROSIVE MATERIALS ON ORIGINAL MANUFACTURE. SINCE ORIGINAL NEW PURCHASE THE TRUCK HAD BEEN SERVICED ON REGULAR INTERVALS AT A GM DEALER . EACH TIME WITH A COMPLETE VEHICLE INSPECTION. MOST RECENT WAS APRIL 4, 2014. NEVER DID AN INSPECTION REPORT THAT THE LINES WERE RUSTING. TOTAL COST OF REPAIR WAS $3,668.45. WHY IS GM PERMITTED TO USE MATERIALS THAT ARE ALWAYS GOING TO RUST AND FAIL? I DID NOT SEE A RECALL / SAFETY NOTICE ON THIS VEHICLE. I DID SEE RECALLS FOR OTHER MANUFACTURES, LIKE SUBARU, FOR THE SAME PROBLEM OF CORROSIVE BRAKE LINES. *TR

NHTSA ID

10618478

Incident

Jun 17, 2014

Mileage

55,266 mi

BRAKE LINES RUSTED AND RUPTURED RESULTING IN COMPLETE LOSS OF BRAKING. RUPTURED LINE WAS ONE GOING TO THE ANTILOCK PUMP AND THUS ALL BRAKING WAS LOST. ANTILOCK PUMP AND BRAKE LINES ARE ALL EXPOSED UNDER THE BODY OF THE VEHICLE AND ARE THUS COMPLETELY EXPOSED TO THE ELEMENTS. THIS IS THE SECOND CHEVROLET TRUCK (PREVIOUS REPORT WAS 2001 MODEL YEAR THAT FAILED IN 2010 WITH THE SAME HYDRAULIC SYSTEM DESIGN THAT HAD THE SAME COMPLETE BRAKE FAILURE DUE TO THIS SAME HYDRAULIC LINE RUPTURE.) WERE IT NOT FOR THE FACT THAT THIS OCCURRED AT LOW SPEED WITH A TRAILER ATTACHED THAT HAD ELECTRIC BRAKES, VEHICLE WOULD NOT HAVE BEEN ABLE TO BE STOPPED BEFORE ENTERING AN INTERSECTION. WHY ARE THESE STEEL BRAKE LINES STILL BEING USED WITH INSUFFICIENT OR NO CORROSION PROTECTION? *TR

NHTSA ID

10608163

Incident

Jun 10, 2014

Mileage

110,000 mi

I WAS DRIVING DOWN AA ALLEY CAME TO THE STREET AND HAD TO HIT THE BRAKES HARD, THE LINE LEADING FROM THE ABS BLOCK TO THE FRONT LEFT WHEEL RUPTURED. COMPLETE LOSS OF BRAKING, ENDED UP STOPPING THE VEHICLE USING THE E-BRAKE. *TR

NHTSA ID

10574131

Incident

Jan 14, 2014

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE GEAR POSITION INDICATOR LIGHTING FAILED TO ILLUMINATE. THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

NHTSA ID

10558595

Incident

Nov 6, 2013

Mileage

79,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE WARNING LIGHT WAS ILLUMINATED. THE CONTACT DEPRESSED THE BRAKE PEDAL AND IT ABNORMALLY TRAVELED TO THE FLOORBOARD. THE VEHICLE WAS LATER TOWED TO THE DEALER FOR DIAGNOSIS WHO ADVISED THAT THE BRAKE LINES AND THE CALIPERS FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 37,980. THE CURRENT MILEAGE WAS APPROXIMATELY 37,965. THE VIN WAS UNAVAILABLE.

NHTSA ID

10480135

Incident

Aug 31, 2012

Mileage

37,980 mi

PREMATURE FUEL LINE FAILURE DUE TO EXCESSIVE CORROSION CAUSING SPILLAGE OF FUEL AND RISK OF FIRE. ALL UNDERBODY FUEL LINES EXCESSIVELY CORRODED AND DEVELOPED LEAKS WITH FUEL SPILLING ON HOT EXHAUST SYSTEM PARTS. *TR

NHTSA ID

10466616

Incident

May 16, 2012

Mileage

89,000 mi

ENGINE WOULD TURN OVER BUT NOT CRANK ,WOULD NOT CRANK HAD TO KEEP PUMPING GAS PEDDLE WHEN IT DID CRANK I HAD TO KEEP PUMPING GAS PEDAL TO KEEP CRANKED ,CAR WOULD BARELY MOVE IT WAS SPITTING AND SPUTTERING REALLY BAD THEN IT BACK FIRED HARD AND I MADE IT HOME THEN IT WOULD NOT CRANK I REPLACED THE FUEL PUMP AND THE FUEL PUMP RELAY SWITCH,IT RAN FOR ABOUT 30 MIN. THEN IT WOULD NOT CRANK,PULLED OUT RELAY SWITCH AND PUT IT BACK IN AND IT WILL CRANK FOR 2 OR 3 TIMES,THEN IT WILL TURN OVER BUT NOT CRANK AGAIN. *TR

NHTSA ID

10452115

Incident

Jul 6, 2011

Mileage

34,200 mi

I HAVE 136,571 MILES ON VEHICLE. MY SPEEDOMETER HAS STOPPED WORKING. I SEE THAT THERE ARE ALOT OF PEOPLE COMPLAINING ABOUT THIS PROBLEMS ON FORUMS. THERE IS A RECALL ON SOME GMC VEHICLES, BUT ALOT OF PEOPLE ARE NOT MEETING THE REQUIREMENTS..WHY! I THINK THE RECALL NEED TO BE EXPANDED. I HAVE ANOTHER VEHICLE THAT HAS THE SAME ISSUE ALSO A 2005 CHEVY IN WHICH I AM GOING TO FILE A COMPLAINT ON THAT VEHICLE TOO. THERE HAS BEEN NO ACCIDENT INVOLVED WITH MY VEHICLES. PLEASE HELP THERE ARE QUITE A FEW PEOPLE WITH THIS PROBLEM AND IT SHOULD NOT BE HELD BY A CLASS ACTION LAWSUIT. THERE NEED TO BE A RECALLED PLACED ON ALL CHEVY/GMC VEHICLES. *TR

NHTSA ID

10438186

Incident

Nov 1, 2011

Mileage

136,571 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE SPARE TIRE CABLE DETACHED FROM THE VEHICLE WHILE DRIVING 55 MPH. THE VEHICLE WAS DRIVEN TO THE DEALER WHO ADVISED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND A CLAIM WAS FILED. THE FAILURE MILEAGE WAS 116,000. UPDATED 12/16/11 *BF THE CONSUMER STATED THE CABLE DID NOT BREAK. THE ENTIRE MECHANISM BROKE LOOSE AND RELEASED THE MOUNTING BRACKET, JACK STAND, TIRE IRON, TIRE AND RIM ONTO THE HIGHWAY. UPDATED 12/23/11 UPDATED 02/15/12*LJ UPDATED 02/17/12

NHTSA ID

10436030

Incident

Nov 1, 2011

Mileage

116,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE LINES WERE CORRODED. THE CONTACT WAS DRIVING ATTEMPTING TO STOP WHEN THE BRAKES FAILED. THE CONTACT HAD THE VEHICLE TOWED TO THE DEALER AND WAS TOLD THAT THE FRONT PASSENGER SIDE BRAKE LINE FAILED AND THE OTHER BRAKE LINES WERE FAULTY AND WOULD ALSO FAIL EVENTUALLY. THE FAILED BRAKE LINE WAS REPLACED ONLY. THE FAILURE AND CURRENT MILEAGE WAS 27,914.

NHTSA ID

10425370

Incident

Sep 8, 2011

Mileage

27,914 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT OIL WAS LEAKING FROM THE REAR HALF OF TRANSFER CASE HOUSING. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC FOR INSPECTION AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 78,637.

NHTSA ID

10424462

Incident

Aug 12, 2011

Mileage

78,000 mi

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKE PEDAL WENT TO THE FLOORBOARD WHEN DEPRESSED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE PASSENGER REAR BRAKE LINE BROKE BECAUSE IT WAS CORRODED WHICH CAUSED BRAKE FLUID TO LEAK. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE VEHICLE WAS REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 44,000.

NHTSA ID

10368281

Incident

Nov 18, 2010

Mileage

44,000 mi

2005 CHEVROLET SILVERADO3500, WAS TRAVELING EASTBOUND WHEN HER LEFT REAR DUALLY WHEELS FELL OFF. THE WHEEL TRAVELED ACROSS THE HIGHWAY INTO THE WESTBOUND LANES WHEN IT WAS STRUCK BY ANOTHER VEHICLE. BF ACCORDING TO THE POLICE REPORT, THE RIGHT REAR STUDS BROKE OFF. THE DRIVER OF THE OTHER VEHICLE SUSTAINED BRUISING TO HER WRIST. (OHIO TRAFFIC CRASH REPORT # 10-0390-89)*JB UPDATED 01/12/11*LJ ACCORDING TO THE REPAIR INVOICE, THE LUG NUTS WERE NOT PROPERLY TORQUED. UPDATED VOQ 04/15/11

NHTSA ID

10364759

Incident

Sep 18, 2010

Mileage

36,405 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500 WITH MICHELIN UNIROYAL TIRES, LINE SIZE 265/75/R16. THE CONTACT WAS DRIVING APPROXIMATELY 60 MPH WHEN THE TREAD SEPARATED FROM THE REAR PASSENGER TIRE. THE FAILURE CAUSED DAMAGES TO THE REAR PASSENGER SIDE QUARTER PANEL. THE CONTACT WAS ADVISED BY THE MANUFACTURER TO REPORT THE FAILURE TO HIS INSURANCE COMPANY. THE TIRE WAS REPLACED AND THE VEHICLE WAS REPAIRED. THE FAILED TIRE WAS A REPLACEMENT TIRE. THE FAILURE MILEAGE WAS 78,347 AND THE APPROXIMATE CURRENT MILEAGE WAS 80,000.

NHTSA ID

10363710

Incident

Sep 6, 2010

Mileage

78,347 mi

BRAKE FAILURE, RUSTED BRAKE LINE LEAKING, 2005 CHEVY SILVERADO, 65,000 MILES. *TR

NHTSA ID

10357207

Incident

Sep 23, 2010

Mileage

65,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT WHEN DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD ABNORMALLY DECREASE IN SPEED WITHOUT WARRANT AND SPORADICALLY STALL. THE FAILURE WOULD OCCUR DESPITE THE CONTACTS ATTEMPTS TO DEPRESS THE ACCELERATOR PEDAL. THE DEALER REPLACED A PORTION OF THE FUEL LINE WITH A HYDRAULIC HOSE YET THE FAILURE RECURRED. THE CONTACT STATED THE FUEL LINES WERE COLLAPSING AND HE WAS HESITANT TO DRIVE THE VEHICLE DUE TO THE INTERMITTENT STALLING WITHOUT WARNING. THERE WERE NO FURTHER REPAIRS MADE TO THE VEHICLE. THE FAILURE MILEAGE WAS 58,000 AND THE CURRENT MILEAGE WAS 59,000.

NHTSA ID

10330459

Incident

Apr 14, 2010

Mileage

58,000 mi

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE REAR CALIBERS ON THE VEHICLE CONTINUED TO FREEZE AND WAS WEARING DOWN THE ROUTER. THE DEALER REPLACED THE CALIBER 3 YEARS AGO AND THE CONTACT FELT THAT THE FAILURE RECURRENCE WAS TOO SOON SINCE THE LAST REPAIR. THE VEHICLE WAS HAD NOT YET BEEN REPAIRED. THE FAILURE MILEAGE WAS 34,000 AND THE CURRENT MILEAGE WAS 59,000.

NHTSA ID

10330457

Incident

May 4, 2007

Mileage

34,000 mi

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO. THE CONTACT STATED THAT LAST WEEK WHILE HE WAS DRIVING 45 MPH HE APPLIED THE BRAKES AND THE ABS MALFUNCTIONED. THE BRAKES LOCKED AND CAUSED HIM TO CONTINUE DRIVING THROUGH AN INTERSECTION. A LOCAL MECHANIC REPLACED THE BRAKES WHICH DID NOT SOLVE THE PROBLEM. THE VEHICLE WAS AT THE DEALERSHIP WHEN THE COMPLAINT WAS FILED. THE TECHNICIAN STATED THAT TWO SPEED SENSORS CAUSED THE FAILURE TO OCCUR. THE VEHICLE WILL BE REPAIRED AT THE OWNERS EXPENSE. THE FAILURE MILEAGE WAS APPROXIMATELY 49,000. THE CURRENT MILEAGE WAS APPROXIMATELY 49,500.

NHTSA ID

10323226

Incident

Mar 23, 2010

Mileage

49,000 mi