RoadVitals

2005 Chevrolet Silverado 3500 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
46
Latest May 23, 2019
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
13
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Chevrolet Silverado 3500, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Brakes1728.8%
  • Steering610.2%
  • Engine46.8%
  • Other / unspecified35.1%
  • Tires & wheels35.1%
  • Transmission23.4%
  • Powertrain (other)23.4%
  • Suspension23.4%
  • Airbags11.7%
  • Body & structure11.7%
  • Heating & air conditioning11.7%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

17
reports

From owner reports, verbatim

WHILE DRIVING AND TOWING A 9000# TRAILER NOTICED BRAKE PEDAL WAS GETTING A LITTLE SPONGY. STOPPED AT REST AREA AND CHECKED THE FLUID AND NOTICED IT WAS QUITE LOW. LOOKED UNDER THE TRUCK AND COULD SEE FLUID DRIPPING FROM A BRAKE LINE. MECHANIC PUT THE TRUCK ON THE RACK AND SHOWED WHERE ALL THE BRAKE LINES WERE RUSTED AND THE ONE HAD RUSTED THROUGH. MECHANIC SAID THIS IS A KNOWN PROBLEM WITH THIS MODEL TRUCK. REPLACE ALL METAL BRAKE LINES WITH STAINLESS STEEL LINES, ALSO REPLACE ALL THE RUBBER LINES AS A PRECAUTION.

NHTSA ID 11209536 · filed May 23, 2019

THE BRAKE LINE ABOVE THE FUEL TANK BLEW OUT. IT WAS NOT GRADUAL EITHER. THE PREVIOUS STOP GAVE ABSOLUTELY NO WARNING. THE NEXT STOP BRAKE INSTANTLY WENT TO THE FLOOR.

NHTSA ID 11115767 · filed Aug 4, 2018
All 17 reports naming brakes

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

9
reports

From owner reports, verbatim

I HAVE 136,571 MILES ON VEHICLE. MY SPEEDOMETER HAS STOPPED WORKING. I SEE THAT THERE ARE ALOT OF PEOPLE COMPLAINING ABOUT THIS PROBLEMS ON FORUMS. THERE IS A RECALL ON SOME GMC VEHICLES, BUT ALOT OF PEOPLE ARE NOT MEETING THE REQUIREMENTS..WHY! I THINK THE RECALL NEED TO BE EXPANDED. I HAVE ANOTHER VEHICLE THAT HAS THE SAME ISSUE ALSO A 2005 CHEVY IN WHICH I AM GOING TO FILE A COMPLAINT ON THAT VEHICLE TOO. THERE HAS BEEN NO ACCIDENT INVOLVED WITH MY VEHICLES. PLEASE HELP THERE ARE QUITE A FEW PEOPLE WITH THIS PROBLEM AND IT SHOULD NOT BE HELD BY A CLASS ACTION LAWSUIT. THERE NEED TO BE A RECALLED PLACED ON ALL CHEVY/GMC VEHICLES. *TR

NHTSA ID 10438186 · filed Dec 3, 2011

ENGINE MISFIRES AND IS DOWNGRADED TO 25 MPH ON HIGHWAY. ENGINE KNOCKS AND RATTLES. PROBLEM IS A KNOWN FAILURE ON A GOOD SHARE OF 2004.5 THROUGH 2005 DURAMAX DIESEL TRUCKS WHERE #2 AND #7 FUEL INJECTOR HARNESS FAILS. MFG KNOW THIS IS A PROBLEM AND WILL NOT FIX THE TRUCK UNTIL THE PROBLEM HAS SURFACED. THIS PROBLEM COULD RESULT IN REAR END COLLISION ON HIGHWAY. THEY DO NOT HONOR THE WARRANTY WHICH STATES 5YRS.,100,000 MILES. COST $504 MY COST. I HAVE A COMPLAINT LODGED WITH THE BETTER BUSINESS BUREAU OF CT. FUEL INJECTOR WIRING HARNESSSVC BULLETIN 05-06-04-047C. *TR

NHTSA ID 10303797 · filed Feb 2, 2010
All 9 reports naming electrical

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

8
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE. THE VEHICLE WAS TOWED TO LUCAS CHEVROLET (4323, 101 S JAMES CAMPBELL BLVD, COLUMBIA, TN 38401, (931) 398-5092) WHERE IT WAS DIAGNOSED THAT THE FUEL SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.

NHTSA ID 11083978 · filed Apr 9, 2018

PREMATURE FUEL LINE FAILURE DUE TO EXCESSIVE CORROSION CAUSING SPILLAGE OF FUEL AND RISK OF FIRE. ALL UNDERBODY FUEL LINES EXCESSIVELY CORRODED AND DEVELOPED LEAKS WITH FUEL SPILLING ON HOT EXHAUST SYSTEM PARTS. *TR

NHTSA ID 10466616 · filed Jul 19, 2012
All 8 reports naming fuel system

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

6
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE THE VEHICLE WAS PARKED, THE CONTACT OBSERVED THAT THE POWER STEERING FLUID WAS LEAKING FROM AN UNKNOWN AREA. THE FAILURE OCCURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BRAKE HYDRO-BOOST UNIT WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V043000 (SERVICE BRAKES, HYDRAULIC). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 66,188. UPDATED 06/15/16*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED. UPDATED 06/22/16.*JB

NHTSA ID 10860038 · filed Apr 18, 2016

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE VEHICLE HAS BEEN TO THE DEALER FIFTEEN TIMES FOR A VARIETY OF FAILURES. THERE WERE DEFECTIVE FUEL INJECTORS AND FUEL PUMPS, THE R& R INTERMEDIATE STEERING SHAFT WAS REPLACED, AND THERE WAS AN OCCASIONAL TRANSMISSION LEAK. THE DEALER COULD NOT DUPLICATE THE LEAK. THE CONTACT ORDERED A SPARE TIRE, BUT IT WAS NEVER RECEIVED. HE CONSULTED THE MANUFACTURER, WHO ONLY INFORMED HIM THAT THERE WERE NO RECALLS OR ISSUES WITH HIS VEHICLE. THE CONTACT ALSO SPOKE WITH THE STATE ATTORNEY GENERAL. THE CURRENT MILEAGE WAS 22,000 AND FAILURE MILEAGE WAS APPROXIMATELY 500.

NHTSA ID 10229103 · filed May 28, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

4
reports

From owner reports, verbatim

2005 DURAMAX CHEVROLET 3500 TRUCK, WHEN THE ENGINE OVER HEAT LIGHT COMES ON IT SHUTS THE TRUCK OFF....VERY DANGEROUS GOING UP A MOUNTAIN WITH LOTS OF TRAFFIC ON THE ROAD. THIS OVER HEATING IS VERY COMMON FOR THE CHEVY DURAMAX DIESEL TRUCKS FOR 2004-2005 YEARS. *TR

NHTSA ID 10236248 · filed Jul 29, 2008

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 5 MPH, THE POWER STEERING FAILS. THE FAILURE BECOMES MORE SEVERE AFTER THE VEHICLE HAS BEEN RUNNING FOR SOME TIME OR DURING WARM WEATHER. THE VEHICLE WAS TAKEN TO THE DEALER OVER TEN TIMES AND THEY REPLACED THE POWER STEERING PUMP AND STEERING GEAR BOX. THE CONTACT WAS FINALLY INFORMED THAT THE TIRES HAD INSUFFICIENT AIR. THE FAILURES HAVE NOT BEEN CORRECTED. THE ENGINE ALSO OVERHEATS WHEN DRIVING UPHILL, PULLING A TRAILER, AND DURING WARM WEATHER. THE DEALER REPLACED THE COOLING FAN AND THE INTAKE SYSTEM. THE CONTACT STATED THAT THERE WAS A TSB (1980030) REGARDING THE ENGINE OVERHEATING. THE CURRENT MILEAGE WAS 21,500 AND FAILURE MILEAGE WAS 1,613. UPDATED 3/4/08 *CN UPDATED 03/04/08 *TR

NHTSA ID 10217454 · filed Feb 8, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

3
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE SPARE TIRE CABLE DETACHED FROM THE VEHICLE WHILE DRIVING 55 MPH. THE VEHICLE WAS DRIVEN TO THE DEALER WHO ADVISED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND A CLAIM WAS FILED. THE FAILURE MILEAGE WAS 116,000. UPDATED 12/16/11 *BF THE CONSUMER STATED THE CABLE DID NOT BREAK. THE ENTIRE MECHANISM BROKE LOOSE AND RELEASED THE MOUNTING BRACKET, JACK STAND, TIRE IRON, TIRE AND RIM ONTO THE HIGHWAY. UPDATED 12/23/11 UPDATED 02/15/12*LJ UPDATED 02/17/12

NHTSA ID 10436030 · filed Nov 16, 2011

2005 CHEVROLET SILVERADO3500, WAS TRAVELING EASTBOUND WHEN HER LEFT REAR DUALLY WHEELS FELL OFF. THE WHEEL TRAVELED ACROSS THE HIGHWAY INTO THE WESTBOUND LANES WHEN IT WAS STRUCK BY ANOTHER VEHICLE. BF ACCORDING TO THE POLICE REPORT, THE RIGHT REAR STUDS BROKE OFF. THE DRIVER OF THE OTHER VEHICLE SUSTAINED BRUISING TO HER WRIST. (OHIO TRAFFIC CRASH REPORT # 10-0390-89)*JB UPDATED 01/12/11*LJ ACCORDING TO THE REPAIR INVOICE, THE LUG NUTS WERE NOT PROPERLY TORQUED. UPDATED VOQ 04/15/11

NHTSA ID 10364759 · filed Nov 4, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

3
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500 WITH MICHELIN UNIROYAL TIRES, LINE SIZE 265/75/R16. THE CONTACT WAS DRIVING APPROXIMATELY 60 MPH WHEN THE TREAD SEPARATED FROM THE REAR PASSENGER TIRE. THE FAILURE CAUSED DAMAGES TO THE REAR PASSENGER SIDE QUARTER PANEL. THE CONTACT WAS ADVISED BY THE MANUFACTURER TO REPORT THE FAILURE TO HIS INSURANCE COMPANY. THE TIRE WAS REPLACED AND THE VEHICLE WAS REPAIRED. THE FAILED TIRE WAS A REPLACEMENT TIRE. THE FAILURE MILEAGE WAS 78,347 AND THE APPROXIMATE CURRENT MILEAGE WAS 80,000.

NHTSA ID 10363710 · filed Nov 2, 2010

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 5 MPH, THE POWER STEERING FAILS. THE FAILURE BECOMES MORE SEVERE AFTER THE VEHICLE HAS BEEN RUNNING FOR SOME TIME OR DURING WARM WEATHER. THE VEHICLE WAS TAKEN TO THE DEALER OVER TEN TIMES AND THEY REPLACED THE POWER STEERING PUMP AND STEERING GEAR BOX. THE CONTACT WAS FINALLY INFORMED THAT THE TIRES HAD INSUFFICIENT AIR. THE FAILURES HAVE NOT BEEN CORRECTED. THE ENGINE ALSO OVERHEATS WHEN DRIVING UPHILL, PULLING A TRAILER, AND DURING WARM WEATHER. THE DEALER REPLACED THE COOLING FAN AND THE INTAKE SYSTEM. THE CONTACT STATED THAT THERE WAS A TSB (1980030) REGARDING THE ENGINE OVERHEATING. THE CURRENT MILEAGE WAS 21,500 AND FAILURE MILEAGE WAS 1,613. UPDATED 3/4/08 *CN UPDATED 03/04/08 *TR

NHTSA ID 10217454 · filed Feb 8, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

2
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE VEHICLE HAS BEEN TO THE DEALER FIFTEEN TIMES FOR A VARIETY OF FAILURES. THERE WERE DEFECTIVE FUEL INJECTORS AND FUEL PUMPS, THE R& R INTERMEDIATE STEERING SHAFT WAS REPLACED, AND THERE WAS AN OCCASIONAL TRANSMISSION LEAK. THE DEALER COULD NOT DUPLICATE THE LEAK. THE CONTACT ORDERED A SPARE TIRE, BUT IT WAS NEVER RECEIVED. HE CONSULTED THE MANUFACTURER, WHO ONLY INFORMED HIM THAT THERE WERE NO RECALLS OR ISSUES WITH HIS VEHICLE. THE CONTACT ALSO SPOKE WITH THE STATE ATTORNEY GENERAL. THE CURRENT MILEAGE WAS 22,000 AND FAILURE MILEAGE WAS APPROXIMATELY 500.

NHTSA ID 10229103 · filed May 28, 2008

I BELIEVE MY 2005 CHEVROLET SILVERADO 3500, DURAMAX/ALLISON WAS EQUIPED WITH UNDER DESIGNED COOLING SYSTEMS; BOTH TRANSMISSION AND ENGINE. ON SLOW MOUNTAIN TYPE ROADS I CAN RUN MY UNLOADED TRUCK INTO NEAR OVERHEAT CONDITIONS. I BELIEVE THESE ISSUES MAY BE COMMON TO OTHER '04.5 AND '05 LLY GM AND CHEVROLET TRUCKS LIKE MINE AND GM HAS NOT PROVIDED IT'S DEALER NETWORK WITH SOLUTIONS TO REMEDY THE PROBLEM (MOST OF THEM ARE SIMPLE, THAT THE OTHER 2 MAJORS SEEM TO UNDERSTAND: AIR FLOW CONTROL THROUGHT THE COOLING STACK AND COLD AIR TO THE INTAKE)

NHTSA ID 10133249 · filed Aug 17, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

2
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE GEAR POSITION INDICATOR LIGHTING FAILED TO ILLUMINATE. THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

NHTSA ID 10558595 · filed Jan 6, 2014

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT OIL WAS LEAKING FROM THE REAR HALF OF TRANSFER CASE HOUSING. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC FOR INSPECTION AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 78,637.

NHTSA ID 10424462 · filed Sep 9, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

2
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. WHILE DRIVING 10 MPH, THE DRIVER'S SIDE WHEEL FAILED. THE LOWER KNUCKLE BENT THE LOWER BALL JOINT AND CAUSED THE AXLE TO FAIL. THE MECHANIC STATED THAT THEY HAD NEVER BEFORE SEEN THIS TYPE OF FAILURE. THE MANUFACTURER STATED THAT THEY WOULD CALL THE CONTACT REGARDING THE ISSUE; HOWEVER, HE HAS NOT YET RECEIVED A RESPONSE. THE DEALER CURRENTLY HAS THE VEHICLE AND WILL NOT RELEASE IT UNTIL THE CONTACT PAYS FOR THE REPAIR WORK. THE FAILURE AND CURRENT MILEAGES WERE 88,075.

NHTSA ID 10255239 · filed Jan 15, 2009

HAD NEW TIRES MOUNTED ON TRUCK, TECHNICIAN CALLS ME OVER AND SHOWS ME 1/2" PLAY IN L&R FRONT WHEEL BEARINGS. THERE WAS NO ODD TIRE WEAR, PLAY IN STEERING WHEEL OR ABNORMAL OPERATION ON THE HIGHWAY AT LOW OR HIGH SPEED. *TR

NHTSA ID 10214543 · filed Jan 11, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

1
report

From owner reports, verbatim

THE 'SERVICE AIR BAG' STARTED TO BE DISPLAYED FREQUENTLY BEGINNING EARLY SEPTEMBER 2009 ON MY 2005 CHEVROLET 3500. I NOTIFIED MY LOCAL DEALER ON SEPT 10, 2009 AND THE VEHICLE WAS SERVICED ON SEPTEMBER 11. THE DIAGNOSE WAS A FAULTY 'FRONTAL SENSOR'. ON OCTOBER 31, 2009 THE 'SERVICE BRAKE SYSTEM' DISPLAYED AND THE ABS LIGHT WOULD NOT GO OUT ON THE SAME VEHICLE. THIS WAS ACCOMPANIED ALONG WITH AN ANNOYING REPEATING BEEP SOUND. I CONTACTED MY LOCAL DEALER AGAIN AND INFORMED OF THE PROBLEM. AFTER SEVERAL STOPPING AND RESTARTING OF THE ENGINE THE LIGHTS WENT OUT. ON NOVEMBER 8, MY 'SERVICE AIR BAG' MESSAGE DISPLAYED MULTIPLE TIMES THROUGH OUT THE DAY. THE TRUCK IS SCHEDULED FOR ANOTHER SERVICE APPOINTMENT. IS THERE A PROBLEM WITH THE ELECTRICAL SYSTEM?*TR

NHTSA ID 10291514 · filed Nov 9, 2009

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE SPARE TIRE CABLE DETACHED FROM THE VEHICLE WHILE DRIVING 55 MPH. THE VEHICLE WAS DRIVEN TO THE DEALER WHO ADVISED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND A CLAIM WAS FILED. THE FAILURE MILEAGE WAS 116,000. UPDATED 12/16/11 *BF THE CONSUMER STATED THE CABLE DID NOT BREAK. THE ENTIRE MECHANISM BROKE LOOSE AND RELEASED THE MOUNTING BRACKET, JACK STAND, TIRE IRON, TIRE AND RIM ONTO THE HIGHWAY. UPDATED 12/23/11 UPDATED 02/15/12*LJ UPDATED 02/17/12

NHTSA ID 10436030 · filed Nov 16, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE HEATED SEATS IN THE VEHICLE WOULD AUTOMATICALLY ACTIVATE AND WOULD NOT TURN OFF. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE DRIVER DOOR MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS UNAVAILABLE.

NHTSA ID 10689414 · filed Feb 19, 2015

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .