RoadVitals

2005 Chevrolet Suburban Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Apr 2, 2018
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 129 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2005 Chevrolet Suburban submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

BrakesFuel systemSuspension
Filed Apr 2, 2018

THE FUEL LINE THAT IS ON TOP OF THE GAS TANK ROTTED THROUGH. THE BRAKE AND TRANSMISSION LINES ROTTED AND LEAKED. THE CHASSIS IS ROTTING IN DIFFERENT PLACES I HAVE LESS THAN 77,000 MILES ON IT SINCE I BOUGHT NEW. I HAVE A 1969 MALIBU THAT I'VE HAD SINCE IT WAS NEW AND I KEEP IT OUTSIDE IN ALL KINDS OF WEATHER AND NOT ONE PART OF THE CHASSIS IS ROTTED. I DON'T KNOW WHAT KIND OF STEEL THEY USE NOW TO BUILD THESE CARS AND TRUCKS, BUT IT SHOULD BE UNACCEPTABLE. I DON'T KNOW THE EXACT DATES THESE THINGS HAPPENED, BUT I DO HAVE ALL THE REPAIR BILLS FOR THEM. WHEN THE BRAKE LINE ROTTED THROUGH I WAS GOING TO THE STORE AND WHEN I CAME TO A YIELD SIGN THE BRAKE PEDAL WHET TO THE FLOOR. IT'S A GOOD THING IT HAPPENED THEN, BECAUSE I LIVE ON A MOUNTAIN AND WE HAVE A ROAD CALLED BREAKNECK AND IT IS A 25% GRADE. IT WAS RAINING THE DAY THAT THIS HAPPENED AND ALL I HAD WAS A LITTLE BIT OF FOOT BRAKE AND THE EMERGENCY BRAKE. I SURELY WOULD HAVE HAD A BAD ACCIDENT IF I MADE IT TO THAT HILL.

NHTSA ID
11082438
Incident
Jul 7, 2010
Mileage
55,000 mi
Fuel system
Filed Jul 9, 2015

AFTER RUNNING VEHICLE, GAS RUNS DOWN SIDES FROM TOP OF FUEL TANK, AND DRIPS UNDER VEHICLE. CONTINUES TO DRIP IF CAR IDLES. STOPS IF CAR IS SHUT OFF. STRONG SMELL OF FUEL AFTER DRIVING VEHICLE

NHTSA ID
10732867
Incident
Jul 6, 2015
Mileage
55,000 mi
Fuel system
Filed Jan 2, 2014

I NOTICED A GASOLINE LEAK IN MY DRIVEWAY COMING FROM UNDER FROM UNDER THE 2005 SUBURBAN. THE LEAK WAS ALMOST IN THE CENTER OF THE VEHICLE. I DROVE THE VEHICLE TO THE DEALERSHIP TO GET THE GASOLINE LEAK REPAIRED. I WAS BILLED $2,230 TO REPAIR THE GASOLINE LEAK. I WAS GIVEN THE FOLLOWING DESCRIPTION ON THE INVOICE. "TESTED FOR FUEL LEAK FOUND SENDING UNIT & ALL FUEL LINES LEAKING ...". I WAS TOLD THAT THE ENTIRE FUEL LINE SYSTEM HAD TO BE REPLACED DUE TO CORROSION ON THE UNDERSIDE OF THE VEHICLE. I GOOGLED THE CORROSION PROBLEM FOR CHEVROLET SUBURBAN'S AND READ SEVERAL INSTANCES OF BRAKES FAILING ON GM VEHICLES DUE TO CORROSION. THE BRAKE FAILURES THAT I READ ABOUT WERE THE RESULT OF CORRODED BRAKE LINES. TO ME THE CORROSION PROBLEM IS A VERY SERIOUS SAFETY ISSUE, ESPECIALLY WHEN YOU COMBINE THE FUEL LINES AND BRAKE LINES INTO THE PROBLEM. I ASKED THE SERVICE TECH ABOUT HOW LONG THE NEW FUEL LINES WOULD LAST. HE TOLD ME ABOUT SIX OR SEVEN YEARS. I ASKED IF THEY USED STAINLESS STEEL FUEL LINES, AND WAS TOLD "NO". SINCE THIS APPEARS TO BE A DESIGN FLAW, I FEEL THAT GENERAL MOTORS SHOULD PUT OUT A NOTICE TO THEIR CUSTOMERS, OR AT THE VERY LEAST HELP WITH THE COST OF THE REPAIRS. HOW CAN I LET MY FAMILY, OR ANYONE ELSE, RIDE IN MY 2005 SUBURBAN WITH ONLY 125,000 MILES AND A CORROSION PROBLEM? WHILE DRIVING ALL I WOULD BE THINKING ABOUT IS THAT THE BRAKES COULD FAIL AT ANY MOMENT, OR SOMETHING WOULD FALL OFF THE VEHICLE DUE TO THE CORROSION PROBLEM. IT'S TIME FOR GENERAL MOTORS TO STEP UP AND TAKE RESPONSIBILITY FOR THE CORROSION PROBLEM. *TR

NHTSA ID
10558181
Incident
Dec 18, 2013
Mileage
124,334 mi
BrakesFuel system
Filed May 29, 2013

BRAKE AND FUEL LINES ARE CORRODED. I LEARNED YESTERDAY FROM WIN KELLY CHEVROLET IN CLARKSVILLE, MD THAT MY BRAKE LINES ARE SO CORRODED I SHOULD REPLACE THEM IMMEDIATELY. ALSO OBSERVED WERE RUSTY FUEL LINES. I, AND MANY OTHER SUBURBAN/SILVERADO OWNERS APPARENTLY AGREE, THAT THIS IS DESIGN FLAW AND SHOULD BE RESOLVED BY A MANUFACTURE RECALL. THIS WAS MY FIRST GM PRODUCT; ALL OTHERS WERE DODGE. I NEVER HAD THIS ISSUE WITH ANY OF THE 17 OTHER VEHICLES I'VE OWNED OVER THE PAST 34 YEARS. IF THE CORROSION IS THAT BAD I'D LIKE TO KNOW WHY IT WASN'T NOTED IN PREVIOUS "BUMPER TO BUMPER COURTESY INSPECTIONS". *TR

NHTSA ID
10514071
Incident
May 28, 2013
Fuel system
Filed Jul 20, 2012

SMELLED GAS IN GARAGE AND MOVED VEHICLE OUTSIDE GARAGE TO INVESTIGATE. FOUND PUDDLE OF GAS ON GARAGE FLOOR WHERE VEHICLE HAD BEEN PARKED. CRAWLED UNDER VEHICLE AND FOUND TWO BRAIDED FUEL LINES CROSSING EACH OTHER AND RESTING ON ONE ANOTHER. THEY HAD WORN A HOLE IN THE BRAIDED FUEL LINE AND WAS LEAKING A SUBSTANTIAL AMOUNT OF FUEL. TOOK TO LOCAL REPAIR SHOP FOR REPAIR. MECHANIC HAD TO CUSTOM REBUILD FUEL LINE TO AVOID CRISS-CROSS ROUTE ORIGINALLY INSTALLED. MECHANIC VERY CONCERNED WITH EXISTING DESIGN - PRESSURIZED BRAIDED FUEL LINE WAS SPEWING FUEL BENEATH VEHICLE. THIS APPEARS TO BE A COMMON PROBLEM AS A QUICK SEARCH ON HTTP://WWW.ABOUTAUTOMOBILE.COM/ UNDER "CONSUMER COMPLAINTS" FINDS QUITE A FEW RELATED INSTANCES WITH BOTH THE 2005 AVALANCHES AND SUBURBANS. REFERENCE COMPLAINT NUMBERS: 10465537, 10402272, 10384217, 10275857, 10417685, 10373464, 10401501. I DIDN'T SEARCH OTHER MODEL YEARS. *TR

NHTSA ID
10466822
Incident
Jul 19, 2012
Mileage
108,268 mi
Fuel system
Filed Aug 5, 2011

GAS LEAKED FROM FUEL LINES WHICH WERE CROSSED WHEN VEHICLE WAS BUILT AS RESULT RUBBING OCCURRED AND LINES RUPTURED CAUSING FUEL TO LEAK OUT. WENT TO DEALER FIRST TIME THIS HAPPENED AND WOULDN'T ADMIT THIS IS WHY THE LEAK HAPPENED ORIGINALLY. HUSBAND HAS PATCHED A FEW TIMES NOW WHILE WE WAIT FOR NEW GAS LINES TO COME FROM GM BECAUS WE REFUSE TO GO TO DEALER AND USE OUR OWN GARAGE. HOPE NEW LAW GOES INTO EFFECT REGARDING THAT AS WELL. VERY DISSATISFIED AND IT LOOKS LIKE THERE WAS ANOTHER COMPLAINT ABOUT THIS. WILL NOT BUY CHEVY EVER AGAIN. TT

NHTSA ID
10417685
Incident
Jul 21, 2011
Mileage
112,000 mi
Fuel system
Filed Dec 30, 2010

TL*THE CONTACT OWNS A 2005 CHEVROLET SUBURBAN. THE CONTACT STATED THAT WHEN SHE WALKED AROUND THE VEHICLE HE SMELLED GASOLINE AND COULDN'T TELL WHERE IT WAS COMING FROM, BUT NOTICED THAT THERE WAS A LEAK UNDERNEATH THE VEHICLE. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT THE ODOR CAME FROM A FRACTURE IN THE FUEL LINES. THE MECHANIC ADVISED THE CONTACT TO LEAVE HIS VEHICLE BECAUSE DRIVING THE VEHICLE WAS CAUSING THE FUEL LINES TO RUB TOGETHER. THE FUEL LINES WERE REPAIRED FROM THE FRONT AND REAR OF THE VEHICLE. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000. UPDATED 5/2/11 *CN UPDATED 05/16/11

NHTSA ID
10373464
Incident
Oct 1, 2009
Mileage
70,000 mi
Fuel system
Filed Aug 23, 2007

LAST WEEK, I FILLED UP MY GAS TANK AS USUAL. WHEN I WENT TO PULL OFF, THE GAS LIGHT FAILED TO GO OFF, THE GAS NEEDLE DID NOT MOVE AND THE BELL TO INDICATE THAT THE TANK WAS EMPTY WENT OFF. THE DEALER STATED THAT IT'S MY FUEL SENDING UNIT AND THAT HE'S SEEN SEVERAL OF THESE DEFECT LATELY...AND THAT I SHOULD CHECK FOR A RECALL. SINCE, I'VE HAD TO MONITOR WHEN I GAS UP AND HOW FAR I DRIVE...WHICH IS NOT ONLY FRUSTRATING, IT'S SCARY! THE NEEDLE NOW FLOATS FROM FULL TO EMPTY AND EVERYWHERE IN BETWEEN, BUT FOR THE MOST PART, IT RESTS ON E. VEHICLE IN QUESTION IS 2005 CHEVROLET TRAILBLAZER...THIS MODEL IS NOT GIVEN AS AN OPTION IN LATER SCREEN WHERE I ENTERED "SUBURBAN". I OWN A CHEVY TRAILBLAZER. THANK YOU *TR

NHTSA ID
10200539
Incident
Aug 12, 2007

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .