Owner-reported complaints naming the fuel system system, filed with NHTSA
Data refreshed
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 Chrysler Town And Country submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 22 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Shown in the owner’s own words, exactly as filed
A MONTH AFTER WE BOUGHT IT STOP RUNNING WOULD START DO ANYTHING ITS BEEN JUST SITTING INT HE YARD SINCE WE CHECKED FUEL PUMP PUT NEW ONE IN NOPE THAT WASN'T IT WE HAVE CHECKED EVERYTHING .NOW OUR FRIEND HINS ITS THE HEAD GASKETIM SORRY BUT WE JUST GOTTHE VAN IN JULY TO ONLY DRIVE IT FOR 2WEEKS CAN YOU HELP
TIPM FUEL ISSUES. WHY IS THERE NOT A RECALL ON THIS ISSUE? THIS ISSUE HAS LEFT MY FAMILY WITHOUT A VEHICLE. WHY HAS BEEN ADDRESSED AND REPAIRED? I DONT HAVE 1000. FOR A NEW FUSE BOX. AND JUST ABOUT EVERY THING TO KEEP THE VEHICLE RUNNING IS NEW. THE FUEL PUMP, THE FUEL FILTER, THE POWER STEERING PUMP WATER PUMP TCM , THE CRANKSHAFT SENSOR ALL ARE NEW WITH SPARK PLUGS WIRES AND TUNE UP. SO WHY WON'T MY 2002 CHRYSLER TOWN & COUNTRY START? I AM ASK YOU TO REPLACE THIS FOR FREE OR GIVE ME ANOTHER VEHICLE AT NO COST. MY VEHICLE IS FULLY PAID FOR AND I DON'T WANT TO HEAR THAT IT IS DUE TO AGE. THERE ARE MANY VEHICLES WITH THIS SAME ISSUE WITH LESS MILE.
THE FUEL INJECTION WIRING HARNESS LENGTH IS APPARENTLY TOO LONG AND IT CAN DROP DOWN NEAR THE EXHAUST MANIFOLD WHERE THE HEAT WILL MELT THE INSULATION ON THE WIRES CAUSING THEM TO SHORT TOGETHER CAUSING SEVERE MISFIRE AND POSSIBLE DAMAGE TO THE CATALYTIC CONVERTER. THE VEHICLE HAD RUN FINE A COUPLE OF DAYS PREVIOUSLY AND ON STARTING THE VEHICLE IT SEEMED TO IDLE A LITTLE ROUGH. DRIVING ON THE ROAD IT RAN VERY ROUGH AND WAS RANDOMLY MISFIRING ON MULTIPLE CYLINDERS. THE MIL LIGHT BEGAN TO FLASH ON AND OFF ON ACCELERATION. ON INVESTIGATION THE WIRES IN THE FUEL INJECTION WIRING HARNESS WERE FOUND TO BE MELTED AND SHORTING TOGETHER. I SUSPECT IN THE ENSUING TWO DAYS THAT THE TEMPERATURE CHANGES EXACERBATED THE PROBLEM AND TEMPERATURE CHANGE INDUCED MOVEMENT CAUSED THE WIRES TO SHORT TOGETHER. FROM RESEARCHING THIS PROBLEM IT AFFECTS MANY VEHICLES. I'M SURPRISED THAT A RECALL HAS NOT YET BEEN ISSUED FOR IT.
DEFECT # 1951- ENGINE FAMILIES-2CRXT0382D0. EMISSION PROBLEM- DUE TO AN OVER- TEMPERATURE WELD CONDITION THE CONTROL SYSTEM MAY SEPARATE FROM THE TANK ASSEMBLY. THIS COULD RESULT IN A POSSIBLE FUEL LEAK. CURRENTLY, ENGINE LIGHT IS ON.
SEVERE GASOLINE ODOR FROM UNDER THE WHOLE CAR. NOTICED THE GASOLINE LEAK FROM THE SIDE OF THE GASOLINE TANK WHERE THE WHITE PLASTIC CONNECTOR WAS WELDED TO A BLACK PLASTIC GAS TANK.. WE NOTICED THE GASOLINE ODOR WHILE WE ARE IN A HOUSE. GASOLINE WAS LEAKING FROM THE GASKET BETWEEN THE GAS TANK AND WHITE PLASTIC ATTACHMENT ASSEMBLY.
STRONG SMELL OF GAS FILLING UP VEHICLE WHILE DRIVING. STRONG SMELL OF GAS ALSO OCCURS OUTSIDE OF VEHICLE FILLING UP PARKED ENCLOSURE WHEN VEHICLE WAS RUNNING. INSPECTION DETERMINED FUEL RAIL LEAK. REPAIRS INCLUDED REPLACEMENT RAIL AND FUEL INJECTOR O-RINGS. SIMILAR COMPLAINTS ON FILE.
REAR FUEL TANK RETENTION STRAP BROKE AND NOTICED FRONT STRAP HAS IMMINENT FAILURE DUE TO RUSTING. IF THE FRONT STRAP BROKE THE PLASTIC TANK WOULD DRAG ON THE GROUND CAUSING A HOLE IN THE FUEL TANK AND IGNITION OF FUEL TANK AND VEHICLE AND LOSS OF LIFE. ALL VEHICLES LIKE THIS NEED INSPECTION AND REPAIR AS SOON AS POSSIBLE.
CONTACT STATES THAT FUEL INJECTION WIRING HARNESS FAILED AT 127,800 MILES DUE TO MELTING AND DISINTEGRATION OF INSULATION INSIDE INJECTOR WIRING HARNESS. VEHICLE LOST POWER AND DRIVER WAS FORCED TO SEEK ASSISTANCE. PROPERTY DAMAGE TO VEHICLE DUE TO MISFIRING AND ENGINE OVERHEATING RESULTED IN REPAIR BILLS OVER $2,200 FOR NEW HEAD GASKET INSTALLATION, REPLACEMENT OF FUEL INJECTION WIRING HARNESS AND ECM. REPAIRS CORRECTED ELECTRICAL PROBLEMS. SEEKING RECALL ON CHRYSLER INJECTOR WIRING HARNESS AT FAULT ON MANY OF THESE VEHICLES. *TR
I HAVE TALKED TO SOMEONE ABOUT A COUPLE OF MONTHS AGO AT THE CHRYSLER DEALER CALL CENTER AND HAVE COMPLAINED ABOUT MY REAR TIRE LOCKING UP AND BRAKES HAS BEEN CHANGED TWICE IN ONE YEAR AND WHEN THEY LOCK UP ONLY ON THAT REAR TIRE IT STARTS TO SMOKE AND SMELL LIKE THE RUBBER IS BURNING AND MY OTHER COMPLAINT THAT STARTED YESTERDAY JULY 24,2010 I WAS RETURNING HOME AND PULLING OFF FROM WHERE I WAS PARKED AS I WAS PUSHING THE GAS FOR ACCELERATION IS WAS HESITATION LIKE IT WASN'T GETTING THE GAS. THEN AS I PROCEEDED TO CONTINUE TO ACCELERATE IT CONTINUOUSLY DONE THE SAME THING LIKE IT WAS GOING TO CUT OFF. I WAS AT THE STOP LIGHT IN A CITY AREA AND IT HAD MAJOR HESITATION AND IT WAS DANGEROUS AND VERY FRIGHTENING. JUST IMAGINE A CAR NOT GOING WHEN THE GAS IS PUSHED AND YOU GOT A BIG TRUCKER BEHIND YOU THOSE PEOPLE IN OTHER CARS DON'T KNOW WHAT IS GOING ON WITH YOU THEY ARE NOT GOING TO SLOW DOWN AND MAY CAUSE AN ACCIDENT. *TR
VAN STARTED RUNNING ROUGH AND SMOKING HEAVY BLUE/WHITE SMOKE OUT THE EXHAUST PIPE. THE SMOKE WAS FROM RAW UNBURNED FUEL THAT WAS POURING INTO THE ENGINE AND UNABLE TO BE BURNED OFF AT ANY RPM BELOW 3000. THE VAN WAS FINE WHEN LAST PARKED AT OUR RESIDENCE. NEXT DAY WIFE WAS GOING TO THE STORE AND VAN IMMEDIATELY HAD THE PROBLEM. COOL ENGINE, HAD BEEN SITTING OVERNIGHT. SHE DROVE ABOUT HALF A MILE THINKING THE VAN WOULD RUN SMOOTHER BEFORE SEEING AND SMELLING THE GAS AND SMOKE. SHE IMMEDIATELY RETURNED THE VAN TO THE HOUSE. I CHECKED THE DIAGNOSTIC CODE WHICH INDICATED P0201: #1 FUEL INJECTOR OPEN CIRCUIT. I AM FAIRLY HANDY WITH VEHICLE REPAIRS AND DECIDED TO TAKE THE TOP HALF OF THE INTAKE OFF TO CHECK THE #1 INJECTOR AND INSPECT THE OTHER 5 AS WELL WHILE THERE. ALL INJECTORS COIL RESISTANCE CHECKED FINE AT 12.5 OHMS, NO OPEN CIRCUIT AS INDICATED. DECIDED TO CHECK THE FUEL RAIL WIRING HARNESS FOR A SHORT CIRCUIT AND SURE ENOUGH THE #1 CYLINDER WIRING INDICATED A SHORT CIRCUIT. WITH THE METER ON THE INJECTED PLUG, WIGGLED THE HARNESS AND THE SHORT WENT AWAY. SO I REMOVED THE ENTIRE INJECTED WIRING HARNESS FOR INSPECTION, THIS INVOLVED REMOVING ALL THE FACTORY WIRE WRAP AND PROTECTIVE SLEEVE. DISCOVERED THAT ALL THE WIRES INSIDE THE HARNESS HAD ALL THE INSULATION MISSING AT ONE SECTION NEXT TO THE MAIN HARNESS CONNECTOR. THE HARNESS WAS PROTECTED AND NOT TOUCHING ANY PART OF THE ENGINE YET FAILED. I CONTACTED LOCAL CHRYSLER PARTS DEPT. AND INQUIRED ABOUT A REPLACEMENT HARNESS, RESPONSE WAS NEW HARNESS OVER $200 AND HAD TO BE ORDERED. WAS ALSO TOLD THAT THIS PARTICULAR HARNESS WHICH FITS 2001 - 2003 CHRYSLER VANS, IS ORDERED BY CHRYSLER GARAGES AT 53 UNITS A WEEK. THIS IS WHERE THE PROBLEM LIES. THIS IS A FACTORY FLAW AND NEEDS TO BE RECALLED BEFORE A FIRE STARTS OR TOXIC FUMES FROM THE EXHAUST INJURES A PASSENGER. THERE IS NO HEAT SHIELD AT THIS CONNECTORS LOCATION WHICH I BELIEVE CAUSED THE HARNESS FAILURE. I REPAIRED THE HARNESS AND ENGINE RUNS. *TR
VEHICLE HAD JUST ENTERED ATLANTA GEORGIA ON I85 SOUTHBOUND. THERE WAS VERY HEAVY STOP AND GO TRAFFIC. UPON LIGHT ACCELERATION, THE ENGINE LOST POWER. THE ENGINE NEVER STALLED. THE IDLE REMAINED SMOOTH. IN NEUTRAL THE ENGINE WOULD ACCELERATE NORMALLY. IN DRIVE (ALL GEARS) AND REVERSE, THE ENGINE WOULD ACCELERATE TO ABOUT 900 RPM AND THEN LOSE POWER. WE WERE ABLE TO DRIVE ALONG THE SHOULDER AT A SLOW WALKING PACE (A SLIGHT INCLINE) UNTIL WE ENCOUNTERED A DISABLED VEHICLE. THE VAN DID NOT HAVE THE POWER TO PULL INTO THE STOP AND GO TRAFFIC. A TOW TRUCK WAS CALLED AND THE VAN TOWED TO A DEALERSHIP FOR REPAIRS. NO CHECK ENGINE LIGHT AND THE ENGINE RESTARTED NORMALLY. THE ENGINE NEVER RAN ROUGH AND ALL THE FLUIDS LOOKED GOOD AND WERE AT CORRECT LEVELS. THE DEALERSHIP DETERMINED THAT THE FUEL PUMP WAS THE PROBLEM SINCE THEY MEASURED THE PRESSURE AT 40 PSI AND THE SPECIFICATION WAS 53 PSI. THE FUEL PUMP AND FILTER WAS REPAIRED AT A COST OF $686 PLUS TOWING. THE POWERTRAIN WARRANTY APPARENTLY DOES NOT COVER THESE ITEMS. THE REPLACED PARTS WERE NOT MADE AVAILABLE TO US. AFTER PICKUP FROM THE DEALERSHIP THE VAN HAS INTERMITTENTLY EXPERIENCED A PRONOUNCED HESITATION ACCELERATING FROM A STOP. NO CHECK ENGINE LIGHT. THE VAN DUPLICATED THE SAME FAILURE AGAIN ON 12/30/06. WE HAD JUST PULLED OUT FROM A PARKING SPACE AT A RESTAURANT. EVERY ASPECT OF THE INCIDENT WAS THE SAME EVEN TO OUR PROCEEDING TO DRIVE DOWN THE SHOULDER. EXCEPT IN THIS CASE THE SHOULDER WAS A SLIGHT DECLINE. WHEN THE VAN MADE IT TO ABOUT 5 MPH THE PROBLEM DISAPPEARED AND THE VAN DROVE FINE FOR THE REMAINING 95 MILES OF OUR TRIP. THE NEXT TIME THAT THE VAN WAS STARTED IT WENT STRAIGHT TO ANOTHER DEALERSHIP FOR REPAIR. THE DEALERSHIP COULD NOT FIND ANYTHING WRONG WITH THE VAN BUT CHARGED A ESTIMATE FEE AND SAID TO BRING IT BACK WHEN IT WAS EXPERIENCING THE PROBLEM. THERE WERE NO TROUBLE CODES SET FOR THEM TO DIAGNOSE THE PROBLEM AND THE VAN BEHAVED FINE DURING THE TEST DRIVE. *JB
THE CAR IS 3 YEARS OLD AND WE HAVE HAD SIGNIFICANT REPAIRS. THE AIR CONDITIONING CONDENSER FAILED AT 56,000 MILES. THIS YEAR WE REPEATEDLY HAD TO TAKE THE VAN IN FOR THE ENGINE LIGHT. THE LIGHT WILL COME ON FOR A FEW DAYS AND GO OFF WITHOUT INTERVENTION. AT FIRST WE WERE TOLD THERE WAS NO ISSUE. WE BROUGHT IT IN AGAIN AND WERE TOLD THE FUEL PUMP WAS LEAKING AND THE #5 CYLINDER WAS MISFIRING. NOT A WEEK LATER AFTER THE REPAIRS, THE ENGINE LIGHT CAME ON AGAIN. THIS TIME, WE WERE TOLD THAT ONE OF THE FUEL INJECTORS WAS MALFUNCTIONING. THIS IS THE WORST SERVICE RECORD I HAVE EVER EXPERIENCED. *JB
CHRYSLER TOWN & COUNTRY 2002. AT 20000 MILES RECALLED FOR REPLACEMENT OF GAS TANK CONTROL VALVE SEAL (B25). NOW LEAKING @ GAS TANK ROLLOVER VALVE CAUSING VAN TO FILL WITH GAS FUMES. DEALERSHIP CONSIDERS OUR PROBLEM THOUGH CLEARLY IN A 2002 VEHICLE WITH 57,119 MILES WITH PREVIOUS GAS TANK ISSUES - ONE WOULD CONSIDER PERHAPS A MUCH GREATER PROBLEM WITH GAS TANK - CERTAINLY A SERIOUS SAFETY RISK. *NM
WE PURCHASED A 2002 CHRYSLER TOWN & COUNTRY WITH 22000 MILES ON IT IN NOVEMBER 2003. SINCE THEN WE HAVE HAD IT IN THE SERVICE DEPARTMENT 6 TIMES FOR MULTIPLE PROBLEMS. WE FIRST REPORTED A VIBRATION IN THE FRONT END AND A CLICKING/KNOCKING NOISE WHEN TURNING THE STEERING TO THE RIGHT. THE DEALER SERVICE DEPT. REPLACED THE SWAY BAR LINKS AND BUSHINGS AND COULD NOT "DUPLICATE" THE VIBRATION PROBLEM. WE TOOK IT BACK AGAIN 3 MORE TIME FOR THE VIBRATION PROBLEM UNTIL THEY FINALLY REPLACCED ALL 4 TIRES. IT STIIL HAS A VIBRATION TO THIS DAY. IN BETWEEN ALL OF THESE VISITS WE HAD IT IN FOR A FUEL SMELL THET FILLED THE ENTIRE HOUSE WHEN PARKED IN THE GARAGE. THE REPLACED THE FUEL RAIL AND O-RINGS. STILL HAVE A GAS SMELL WHEN THE TANK IS FULL. ALSO HAD IS BACK IN FOR A STEERING PROBLEM AFTER THEY DID RECALL WORK ON THE POWER STEERING LINES THAT DID NOT GET DONE WHILE ON THE LOT. WHEN WE TOOK IT BACK IN THE POWER STEERING RACK SIEZED UP IN THE PARKING LOT AT THE DEALER. THEY REPLACED THE RACK AND PINION STEERING BOX. NOW WE JUST HAD TO TAKE IT BACK AGAIN FOR A CLICKING NOISE IN THE FRONT. THEY REPLACED THE SWAY BAR LINKS AND BUSHINGS AGAIN. THEY VAN CURRENTLY HAS 26000 MILES ON IT. AFTER WE PURCHASED THE VAN I DID SOME RESEARCH AND FOUND OUT THAT IT WAS A RENTAL VEHICLE BEFORE IT WAS ACTIONED TO THE DEALER THAT WE WENT TO. THE DEALER DID NOT DIVULGE THIS INFORMATION TO US BEFORE SIGNING THE DEAL. THEY HAD THE VAN FOR A TOTAL OF 3 WEEKS FOR THE FIRST 2 MONTHS THAT WE HAD IT. THINGS WERE GOING WELL UNTIL IT ALL STARTED OVER AGAIN WITH THE SWAY BAR.
DEALER TOLD ME NOTHING WRONG WITH THE CAR, SOLD ME THE CAR AND LET US DRIVE IT OFF THE LOT WITHOUT PERFORMING A STOP SALE RECALL WORK. I DON'T WANT THE VEHICLE. I WOULD NOT HAVE BOUGHT IT IF I HAD BEEN INFORMED THE RECALL WORK HAD NOT BEEN DONE. THE RECALL WAS ISSUED IN OCTOBER 2002, ALMOST A YEAR AGO. THE RECALL WORK HAS NOT BEEN DONE. I DO NOT FEEL SAFE IN THE VEHICLE AND DO NOT WANT TO ENDANGER ME, MY WIFE, OR ANYONE ELSE ON THE ROAD BY DRIVING IT ANYWHERE, INCLUDING THE DEALER WHOM I DO NOT TRUST DUE TO THIS AND INCIDENTS THAT HAVE HAPPENED SINCE PURCHASE. I CANNOT FIT A DETAILED DESCRIPTION OF EVENTS DUE TO LIMITED CHARACTER SPACE IN THE ON-LINE SUBMITTAL. SUBJECT: ILLEGAL TRANSACTION AND MISREPRESENTATION BY ARCHER MOTORS; VEHICLE VIN [XXX] REF. DAIMLERCHRYSLER SAFETY RECALL NO. B25 - FUEL TANK CONTROL VALVE CHRYSLER CUSTOMER SERVICE FILE #11696229, CHRYSLER FINANCIAL FILE # [XXX] THE TRANSACTION SHOULD NEVER HAVE TAKEN PLACE BECAUSE WE WOULD NOT HAVE SIGNED THE CONTRACT NOR DRIVEN IT OFF THE LOT HAD WE KNOWN IT WAS A STOP SALE RECALL, AND THE WORK HAD NOT BEEN PERFORMED. WE DO NOT FEEL THE DEALERSHIP IS PERFORMING DILIGENTLY TO PROTECT ITS CUSTOMERS. THERE WERE SEVERAL OTHER 2002 TOWN AND COUNTRY VANS ON THAT SAME LOT. I WONDER IF ANY OF THEM HAVE NOT HAD THE SAME GAS TANK RECALL WORK PERFORMED? WE ASK THAT ARCHER MOTOR SALES CORPORATION RESCIND OR UNDO THIS CONTRACT AND MAKE US WHOLE AGAIN. *LA INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
CONSUMER CONTACTED DEALER REGARDING APPOINTMENT FOR RECALL REMEDY 02V274000. WHILE ON THE PHONE, DEALER ADVISED CONSUMER THAT THEY COULD NOT FIND PERSONAL VEHICLE FILE, AND THEN ASKED IF VEHICLE WAS PURCHASED FROM DEALERSHIP. WHEN CONSUMER ADVISED NO, THE DEALER REPLIED THAT HE WOULD NOT HAVE ANY APPOINTMENTS AVAILABLE UNTIL 07/24/03. *AK
THE FUEL GAUGE DID NOT GIVE THE CORRECT READING. *JB THE MILEAGE INDICATOR FLUCTUATED. THE FUEL LEAK DETECTION PUMP HOSE WAS REPLACED DUE TO BROKEN PARTS. SCC
ENGINE SURGES AND CUTS OUT BETWEEN 40 AND 60 MPH. ON OCCASION IT STOPS RUNNING. TS
CONSUMER WAS IN MOTION WHEN A LOUD EXPLOSION WAS HEARD AND REALIZED THE PASSENGER SIDE SLIDER WINDOW HAD JUST SHATTERED AND THE VEHICLE WAS FULL OF GLASS. CONSUMER HOPES THE CHRYSLER CORPORATION WILL REIMBURSE FOR MONIES PAID FOR REPAIRS. *JG
WHILE DRIVING THERE IS A GAS SMELL IN THE CAB. GAS LEAKING OUT AS FAST AS ONE PUMPS IT IN. CONSUMER IS CONCERNED ABOUT A FIRE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
WHILE FILLING UP GAS TANK CONSUMER NOTICED GAS LEAKING ONTO THE GROUND. TOOK VEHICLE TO DEALER, AND THEY STATED THAT ROLLING VALVE SEPARATED FROM FUEL TANK. FUEL TANK NEEDED TO BE REPLACED. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
ENGINE CHECK LIGHT WOULD REMAIN ON WHILE DRIVING. VEHICLE TAKEN TO DEALER, AND THEY INFORMED CONSUMER THAT THERE WAS A CRACK IN FUEL SYSTEM, AND IT NEEDED TO BE REPLACED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
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