RoadVitals

1994 Ford Aerostar Brakes Problems

Owner-reported complaints naming the brake system, filed with NHTSA

Data refreshed

Brakes reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
25
Latest Feb 12, 2008
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
10%
of 257 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake. Every record below is an owner-reported complaint about the 1994 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 25 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming brake

Shown in the owner’s own words, exactly as filed

Body & structureBrakesElectrical+5 more
Filed Feb 12, 2008

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS. *TR

NHTSA ID
10217895
Incident
Jun 20, 2006
Mileage
120,000 mi
AirbagsBrakesElectrical
Filed Mar 10, 2004

THREE DAYS AFTER I HAVE THE VANS WIREING DONE BECAUSE OF A RECALL, MY HORN STOPPED WORKING AND THE AIR BAG LIGHT STARTED FLASHING AND MY BRAKE LIGHTS STARTED STAYING ON. I CALLED JIM WILSON FORD WHO DID THE REPAIRS I WAS TOLD BY THE HEAD MAN AT THE DEALERSHIP THAT IT WAS NOT THERE FALT AND I WOULD HAVE TO PAY TO HAVE IT FIXED. EVERYTHING WORKED FINE UNTIL THEY DID THE RECALL WORK.*AK

NHTSA ID
10061851
Incident
Mar 10, 1999
Body & structureBrakesHeating & air conditioning+7 more
Filed Jan 9, 2001

THE STARTER, DISTRIBUTOR, AND IGNITION WIRING WERE ALL REPLACED. *SLC

NHTSA ID
558844
Brakes
Filed Jun 16, 2000

CONSUMER WAS DRIVING AND WHEN APPLYING BRAKES THERE WAS A GRINDINDG NOISE. MECHANIC TOLD HER THAT THERE WAS METAL TO METAL GRINDING SOUND ON THE ROTORS. THAT WAS WHY SHE WAS HEARING THE GRINDING NOISES. *AK

NHTSA ID
863702
Incident
Jun 10, 2000
BrakesSteering
Filed Jul 30, 1999
Crash reported

WHEN DRIVING AT 35 MPH THERE IS SOME POPPING NOISE COMING FROM THE STEERING COLUMN.ALSO, BRAKES ARE WORKING INTERMITTENTLY.CONSUMER TRIED TO AVOID HITTING A DEER WITHIN THE ROAD, AND STEERING WHEEL LOCKED UP, CAUSING THE VEHICEL TO FLIP OVER FOUR TIMES. *AK

NHTSA ID
843966
Incident
Dec 9, 1998
AirbagsBrakesDriver assistance+1 more
Filed Jul 20, 1999

REAR ANTI-LOCK BRAKE SYSTEM FAILED. *YC

NHTSA ID
547394
Incident
Apr 10, 1998
BrakesElectrical
Filed Jul 16, 1999

ABS LIGHT COMES ON. ALSO, THERE IS NO HORN FUNCTION. HORN/ABS WIRING IS CONNECTED. MECHANIC INFORMED OWNER WIRING CONNECTOR MIGHT BE WRONG. *AK

NHTSA ID
842475
Incident
Apr 14, 1999
Brakes
Filed Mar 24, 1999

ABS SYSTEM WARNING LIGHT SWITCH WAS DEFECTIVE, AND WIRING MELTED AND COULD NOT REGISTER WHEN BRAKES WERE WORN OUT. DEALER CONTACTED, AND PROBLEM WAS REMEDIED. VEHICLE DID NOT COMPLY TO RECALL 98E010000. PROVIDE FURTHER INFORMATION. *AK

NHTSA ID
836086
Incident
Feb 19, 1999
Brakes
Filed Dec 31, 1998

BRAKES FAILED RESULTING IN VEHICLE ACCIDENT.

NHTSA ID
543173
Incident
Dec 1, 1998
Brakes
Filed Nov 9, 1998

WHEN APPLYING THE BRAKES ON A DECLINE THE BRAKES START SMOKING. DEALER HAS REPLACED THE SHOES. PROBLEM STILL EXISTS. *AK

NHTSA ID
830463
Brakes
Filed Feb 20, 1998

REAR BRAKE CONTINUES TO GRAB, LOCK WITH VERY LITTLE PRESSURE ON BRAKE PEDAL

NHTSA ID
530998
Brakes
Filed Aug 26, 1997
Crash reported

REAR ABS BRAKES FAILED THREE TIMES, ONCE RESULTING IN AN ACCIDENT. *AK

NHTSA ID
518492
Incident
Mar 1, 1997
Brakes
Filed Aug 6, 1997

VEHICLE'S ROTORS ARE IMPROPERLY MANUFACTURED AND CAN'T BE TURNED. CONTACTED THE DEALER. *AK

NHTSA ID
815131
Incident
Aug 6, 1997
Brakes
Filed Jul 10, 1997

THE CLIP FALLS OUT AND THE BRAKES DISENGAGE WHEN TRYING TO STOP THE VEHICLE. ALSO THEY HAVE HAD THE CLIP REPLACED 3 TIMES. CONSUMER HAS CONTACTED THE DEALER, AND THEY ARE AWARE OF THE PROBLEM. *AK

NHTSA ID
814057
Incident
Jan 7, 1997
Brakes
Filed Mar 27, 1997

MASTER CYLINDER HAS BEEN REPLACED FIVE TIMES SINCE VEHICLE WAS PURCHASED, DEALER CAN'T FIX PROBLEM. *AK

NHTSA ID
810466
Brakes
Filed Mar 25, 1997

IN EMERGENCY STOPPING SITUATION, FRONT WHEELS LOCK UP. WHEN BRAKE PEDAL IS LET UP TO REGAIN FRONT WHEEL TRACTION AND STEERING CONTROL, FRONT WHEELS REMAIN LOCKED, RESULTING IN EXTENDED STOPPING DISTANCE. TO REGAIN CONTROL, BRAKE PEDAL MUST BE TOTALLY RELEASED. *AK

NHTSA ID
808994
Brakes
Filed Feb 5, 1997

THE ABS FAILS WITH NO INDICATION. THE DASHBOARD LIGHT ILLUMINATES AND GOES OUT, AS PER THE INSTRUCTION MANUAL, BUT THE BRAKES LOCK. THE DEALER SAYS THEY ARE FINE.

NHTSA ID
546623
Brakes
Filed Oct 3, 1996

THE FRONT LEFT BRAKE LINE HOSE IS RUBBING AGAINST THE FRAME OF THE VEHICLE, CAUSING THE BRAKE LINE HOSE TO HAVE A CUT IN THE LINE, THE DESIGN ON THE FRONT END ON THE NEW VEHICLE IS A REDESIGN.*AK

NHTSA ID
803163
Incident
Oct 3, 1996
Body & structureBrakesElectrical+2 more
Filed Oct 17, 1995

EXHUAST FUMES ARE LEAKING INTO THE PASSENGER COMPARTMENT AND CAUSE THE PASSENGERS TO BECOME SICK. TT THE ODOMETER MALFUNCTIONS. OIL LIGHTS AND ENGINE LIGHT CONTINUE TO COME ON BECAUSE THE VEHICLE BURNS 1-2 QUARTS OF OIL EVERY WEEK. BRAKES STICK AND THERE WAS BRICKS RUBBING KIND OF SOUND WHEN THE STEERING WHEEL TURNS. THE HORN FAILED. THE WEATHER STRIPPING AROUND THE SLIDE DOOR KEEP COMING OFF. *YH

NHTSA ID
973463
Incident
Oct 16, 1995
BrakesDriver assistanceElectrical+1 more
Filed Oct 1, 1995

GAS TANK RELEASES FUMES INTO VEHICLE. *SD

NHTSA ID
488852
Incident
Nov 1, 1994
Brakes
Filed Aug 28, 1995

ABS, VIRBRATION IN FRONT, REPLACE DISC PADS AND ROTORS. TT

NHTSA ID
971150
Incident
Jun 2, 1995
BrakesSteering
Filed Aug 28, 1995

THERE IS A NOISE IN THE BRAKE ,WHEN APPLYING THE BRAKE THE STEERING VIBRATE THERE IS A LITTLE PLAY . TT

NHTSA ID
971110
Brakes
Filed Aug 23, 1995

ABS BRAKES; WHEN APPLYING BRAKES VEHICLE VIBRATES. FRONT BRAKE PADS REPLACED (10) TIMES ALONG W/ROTORS TURNED. PLEASE DESCRIBE DETAILS. TT

NHTSA ID
970970
Brakes
Filed Aug 16, 1995

WHEN APPLYING BRAKES AUTO VIBRATES SO HARD YOU LOSS CONTROL OF AUTO. TT

NHTSA ID
970671
Brakes
Filed Jul 19, 1995

ABS SYSTEM FAILURE, INTERMITTENT FAILURE OF ABS BRAKES WHEN ITS RAINING. TT

NHTSA ID
969090
Incident
Jul 5, 1995

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .