2022 Ford Bronco Sport Fuel system Problems

I am experiencing a fuel smell in my vehicle when I cold start it in the morning. I took it to the dealership and they could not identify the smell but claimed that if I call Ford customer service they might be able to escalate the issue. Ford customer service just said there is nothing they can do until the recall Campaign 25S76 is done but it is currently on pause even though it was issued 7/16/25 and it is currently 10/23/26. I said that these is a safety issue since Ford has identified that it can lead to the engine igniting which has happened to 8 vehicles according to Ford. They said they recommend waiting for the recall to happen despite my safety concerns on a known flaw with the vehicle. No resolution or any type of compromise provided even though I can identify the fuel smell that they say is a sign of the fuel injector issue that should be fixed under customer satisfaction program Campaign: 22N18

NHTSA ID

11773229

Incident

Oct 23, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to complete the recall repair was not available. The local dealer was contacted several times and confirmed that the parts were unavailable. The contact stated the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the issue.

NHTSA ID

11772158

Incident

Apr 1, 2024

misfire from fuel injectors

NHTSA ID

11770885

Incident

Oct 13, 2026

Formal Complaint: Unresolved Safety Hazard and Delayed Remedy (NHTSA Campaign 25V-467 / Ford Recall 25S76) ​I am writing to express severe concern regarding Ford Motor Company's ongoing failure to provide a permanent, physical fix for the cracked fuel injector fire hazard in my vehicle. Since the initial recall action in late 2022 (22V-859), Ford has repeatedly issued interim software updates and drain tubes rather than replacing the inherently defective hardware. ​It has been over four years without a definitive hardware remedy for a critical defect that carries a severe underhood fire risk. Driving a vehicle with a known fuel-leak fire risk without a permanent solution poses an ongoing safety hazard to myself and my family. I request that NHTSA compel Ford to expedite the production and distribution of replacement fuel injectors for all affected owners immediately.

NHTSA ID

11770394

Incident

Aug 8, 2026

Car has a recall that can’t be correctly repaired with no projected date for repair. Causing decreasing value of the car.

NHTSA ID

11768760

Incident

Oct 3, 2026

My 2022 Ford Bronco Sport exhibits severe engine knocking and low fuel pressure, which are primary symptoms of open safety recalls 24S16 and 25S76. On 9/29/26, Seelye Ford of Kalamazoo charged me $220.21 out-of-pocket for a powertrain recall system software update. They are now refusing to inspect the physical fuel injectors or complete the safety recalls unless I pay out-of-pocket to replace an unrelated push-to-start button module, holding a federal safety recall hostage. The vehicle continues to malfunction identically after their software flash, making it a severe stalling and fire hazard. It is currently stranded on the dealer's lot.

NHTSA ID

11768273

Incident

Sep 29, 2026

The charcoal canister, connection, wires and felt cover has been broken. This is the second time something has went through the cover and broke the charcoal canister. First time it was covered under warranty and only the canister and cover had a hole. This time several things were broken. It caused the engine light to come on. It has also caused the lane assist to stay on. There are bare wires underneath the vehicle. The Ford company wanted to charge me over $2,000. to repair. I do not take this Bronco out on trails four wheeling, it is a family vehicle. It has been caused, I assume by a rock coming up and hitting underneath it.

NHTSA ID

11762471

Incident

Aug 17, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer and manufacturer were contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure associated with the recall. The contact stated that while turning at slow speeds and while turning while in reverse, the vehicle was vibrating and shaking abnormally with a loud grinding sound. The vehicle was taken to the local dealer and was diagnosed with rear differential failure. The contact was informed that the rear differential needed to be replaced. The vehicle was not repaired, and the contact was informed that parts were not available. The contact was concerned that the rear differential failure might cause the vehicle to become inoperable. The manufacturer was notified of the failure and confirmed that parts were not yet available. The failure mileage was 41,000.

NHTSA ID

11761912

Incident

Mar 15, 2026

Mileage

41,000 mi

My vehicle is subject to NHTSA Recall 25V467 / Ford Recall 25S76 for a fuel injector that may crack and leak fuel into the engine compartment, creating a risk of fire. The recall was issued in July 2025 and remains open more than a year later. Ford has provided an interim PCM software update intended to detect a leaking injector and mitigate the fire risk, but this does not replace the defective fuel injectors and the recall remains open. Ford states that a final remedy is still being developed / is not currently available for my vehicle. I am concerned about the length of time this safety defect has remained without an available permanent repair. The vehicle continues to be operated while subject to a known fuel-leak and underhood-fire risk, and I do not have the ability to have the defective components permanently repaired despite the recall having been open since July 2025. I am requesting that NHTSA review the delay in Ford providing the final remedy for Recall 25V467. The vehicle is available for inspection upon request. I have not experienced a fuel leak, fire, crash, or injury at this time.

NHTSA ID

11757998

Incident

Aug 19, 2026

The contact owns a 2022 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The vehicle was taken to the dealer, and the contact was informed that the part to do the recall repair was unavailable. The contact was advised to take the vehicle to the dealer if the vehicle experienced the failure. The manufacturer was contacted. The contact had not experienced a failure.

NHTSA ID

11757631

Incident

Aug 18, 2026

I am reporting a safety concern involving the transmission in my 2022 Ford Bronco Sport equipped with the 1.5L engine and 8-speed automatic transmission (8F35). I purchased this vehicle new in May 2022 with approximately 6 miles on it. At approximately 83,000 miles, the vehicle displayed a “Powertrain Malfunction/Reduced Power” warning through FordPass. The notification stated that a transmission clutch had not applied within the expected amount of time and warned that I may experience limited functionality, including unavailable gears. I took the vehicle to an authorized Ford dealership, All Star Ford Denham Springs, for diagnosis. On August 4, 2026, the dealership informed me in writing that the vehicle has an internal transmission failure and metal in the transmission fluid. The technician determined that the transmission requires complete replacement. I was subsequently quoted approximately $13,000 for the repair. I am concerned that an internal transmission failure of this nature could result in reduced propulsion, unavailable gears, abnormal shifting, or loss of vehicle mobility, particularly if the failure occurs while the vehicle is being driven. Thus being it did fail in the middle of a highway with the gas pedal no longer working. The car was then towed to the dealership and would not even go into neutral to remove the car from the trailer I am requesting that NHTSA review this failure and determine whether similar transmission/clutch failures are occurring in other 2022 Ford Bronco Sport vehicles equipped with the 8F35 transmission and whether this represents a broader safety defect. Ford has previously issued Customer Satisfaction Program 22B38 involving certain 2022 Bronco Sport vehicles equipped with the 8F35 transmission. That program described a manufacturing issue involving a transmission clutch component and a potential long-term durability concern. I understand that my vehicle has not been confirmed to be included in that program

NHTSA ID

11755823

Incident

Aug 1, 2026

has been 1 year since recall was initiated for the fuel cap crack with no recourse. we do not feel safe waiting longer for this fix and would request compensation from ford to sell the car.

NHTSA ID

11754903

Incident

Jul 16, 2025

There have been no issues, however it has been a year with no parts available and this sounds like a major potential safety concern if it could start a fire.

NHTSA ID

11754386

Incident

Aug 3, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the “Service Engine” warning light was intermittently illuminated. The contact stated that the dealer had previously replaced a rubber hose on the vehicle to prevent a fire. The dealer was contacted about the recall repair and confirmed that the part to do the recall repair was not yet available. The manufacturer was made aware of the issue. The failure mileage was approximately 37,000.

NHTSA ID

11753718

Incident

Jul 16, 2026

Mileage

37,000 mi

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that exhaust fumes were entering the cabin of the vehicle. The contact stated that the dealer had previously installed a fuel injector tube behind the front driver's side wheel. The dealer was made aware of the failure but confirmed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure but confirmed that parts were not yet available. The failure mileage was approximately 68,000.

NHTSA ID

11753070

Incident

Jun 6, 2026

Mileage

68,000 mi

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The local dealer was contacted and confirmed that parts were not yet available for the recall repair. The dealer informed the contact that the manufacturer would notify vehicle owners whenever the part became available. The manufacturer was not contacted. The contact had not experienced a failure.

NHTSA ID

11751855

Incident

Jul 16, 2025

The catalyic converter is no longer working and showing check engine lights. There is no fix for this issue yet. I cannot get my registration which was due last month.

NHTSA ID

11750242

Incident

Mar 14, 2026

The vehicle is only a 2022 and has a jerky acceleration during non-highway driving with RPMs fluctuating. The tire, cruise control and seatbelt indicator lights are illuminated with no resolvable issue (the dealer clears them out and they come back). There’s an audible muffler rattle that has been present for a long time that the dealer says is normal. When I fuel up the engine audible bogs down. On a recent road trip to New York the vehicle vapor locked at a gas station and had to be jumped. The vehicle has been nothing but recalls and issues

NHTSA ID

11748990

Incident

Jun 12, 2026

The contact owns a 2022 Ford Bronco Sport. The contact stated that while driving approximately 45-50 MPH, the check engine warning light illuminated, and the vehicle made an abnormal chugging sound and was losing motive power. The contact had received four recall notification letters for NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 47,700.

NHTSA ID

11748730

Incident

Jul 6, 2026

Mileage

47,700 mi

I am filing this complaint to report an unreasonable and hazardous delay by Ford Motor Company regarding safety recall 25S76 (NHTSA 25V467) for my 2022 Ford Bronco Sport (VIN: [XXX]). This recall involves a severe fire hazard where a cracked fuel injector can leak liquid fuel and vapor onto hot engine components, presenting an immediate risk of an under-hood fire and occupant injury.This recall has now been active for nearly a year, yet Ford’s official status for my vehicle remains "Recall Incomplete, remedy not yet available." Sourcing a permanent physical repair has been excessively delayed. Because this defect is an ongoing, inherited engineering issue from previous failed recall remedies on this same engine family, I am being forced to drive a vehicle with a known, unaddressed fire risk due to the manufacturer's failure to supply parts in a reasonable timeframe. I request that NHTSA expedite its oversight of Ford's parts manufacturing and distribution timeline for this specific remedy. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11746781

Incident

Jul 16, 2025

STILL NO REMEDEY AVAIABLE FOR THE FOLLOWINGRECALL NEARLY A YEAR LATER!! THIS IS ABSURD AND ANYONE WHO HAS PURCHASED ONE OF THESE VEHICLES SHOULD BE REIMBURSED I HAVE TWO SMALL CHILDREN AND AM SCARED TO DRIVE IT DAILY Jul 16,2025 Manufacturer Recall Number25S76 NHTSA Recall Number25V467 Recall StatusRecall Incomplete, remedy not yet available Summary ON YOUR VEHICLE THERE IS A POSSIBILITY THAT A FUEL INJECTOR MAY CRACK, WHICH MAY RESULT IN FUEL ACCUMULATING ON THE TOP OF THE ENGINE. Safety Risk LIQUID FUEL ANDOR FUEL VAPOR THAT ACCUMULATES NEAR A HOT SURFACE, SUCH AS HOT ENGINE OR EXHAUST COMPONENTS MAY IGNITE RESULTING IN AN UNDER-HOOD FIRE, INCREASING THE RISK OF INJURY.

NHTSA ID

11746162

Incident

Jun 23, 2026

This recall has been active for a year with Ford saying they have been unable to find a remedy but at the same time saying there is a risk of fuel pooling on the engine, possibly causing a fire and causing injury, I’m assuming to me the driver or my passengers. This is my commuter vehicle upon which I am making payments to Ford Credit. I can’t afford to park it until they come up with a way to fix this if it’s already taken a year since the recall was issued. And I bought this vehicle new in 2023. So already how long have I been tempting fate? Are they going to be able to fix this soon or not? Does a year qualify as “timely”?

NHTSA ID

11745128

Incident

Jun 18, 2026

Fuel system issues. Current recall has been since July of 2025 with NO FIX AVAILABLE. Engine light has been on and off for two months now with mobile app giving warning but there is no way to fix the issue as of now, and not since the Recall was issued almost a year ago. Bronco has not started up again on multiple occasions after getting fuel. Also has a very strong smell of fuel vapor/fuel at every deceleration or stop making it hard to breathe inside vehicle, as well hurting our chest and head to inhale inside the cabin of vehicle. Bronco is beginning to cut out while driving and/or when coming to a stop. We have a small child and are in fear of a serious malfunction or fire, and are concerned of the fumes we are constantly ingesting while driving vehicle. That on top of the risk of car cutting out at a bad time or catching on fire while driving is causing us to want to trade it in/get rid of it but we need a vehicle to get back and forth to work and get our child to school. We need something done to get a different vehicle that’s safe for our family/child. I am a disabled veteran that feels helpless with my wife and child using this vehicle every day. I’m scared for their safety more than anything else.

NHTSA ID

11744018

Incident

Jun 14, 2026

Ford has done nothing to repair this recall. I was a vehicle defect investigator for a major Insurance Company during the ignition switch and cruise control deactivation switch. I saw fires in garages, business and carport that put peoples lives in danger. This is the same type of danger and needs to be corrected immediately. Manufacturer Recall Number25S76 NHTSA Recall Number25V467

NHTSA ID

11744017

Incident

Jun 14, 2026

The vehicle is experiencing powertrain performance issues, including a persistent stutter, vehicle shuddering, and erratic RPM jumping while driving at 45-55 mph. These symptoms began immediately following the latest software flash in January 2026 and have progressively gotten worse. An Independent mechanic and a transmission specialist have inspected the vehicle and are unable to resolve the issue because no diagnostic trouble codes are being generated. There is a safety and engineering concern that the continuous reprogramming of the PCM & BCM has altered the vehicle’s operations outside of its initial factory design parameters. The vehicle has suffered an immediate drop in performance and fuel economy. In June 2026, I received another notification about Recall 25S76, not being completed yet by Sam Leman Ford. After several attempts to reach someone, I called an authorized secondary Ford dealership, Heller in Bloomington, who pulled the VIN data and stated they could not verify if the 25S76 recall was properly completed by the original servicing dealer. It seems as if there is a tracking failure on the manufacturer's side. While she stated there were notes by a service tech for mobile repair, the fact that I got another notification about the same recall’s intermediate repair not being completed, that signified to her it may not have been. Heller Ford stated the only way to know, is to attempt a 4th PCM reprogramming. If the manufacturer rejects the warranty reimbursement, the cost of the diagnostic labor hours will be billed to me. Consumers should not be held financially responsible for verifying faulty manufacturer documentation, nor should software patches be used as a substitute for replacing a physically defective, fire-prone component. By allowing the manufacturer to alter the vehicle's electrical and powertrain architecture rather than mandating a hardware replacement, consumers are left driving vehicles with degraded performance and an active hazards.

NHTSA ID

11743680

Incident

Jun 12, 2026