2022 Ford Bronco Sport Fuel system Problems

I am reporting a safety concern involving the transmission in my 2022 Ford Bronco Sport equipped with the 1.5L engine and 8-speed automatic transmission (8F35). I purchased this vehicle new in May 2022 with approximately 6 miles on it. At approximately 83,000 miles, the vehicle displayed a “Powertrain Malfunction/Reduced Power” warning through FordPass. The notification stated that a transmission clutch had not applied within the expected amount of time and warned that I may experience limited functionality, including unavailable gears. I took the vehicle to an authorized Ford dealership, All Star Ford Denham Springs, for diagnosis. On August 4, 2026, the dealership informed me in writing that the vehicle has an internal transmission failure and metal in the transmission fluid. The technician determined that the transmission requires complete replacement. I was subsequently quoted approximately $13,000 for the repair. I am concerned that an internal transmission failure of this nature could result in reduced propulsion, unavailable gears, abnormal shifting, or loss of vehicle mobility, particularly if the failure occurs while the vehicle is being driven. Thus being it did fail in the middle of a highway with the gas pedal no longer working. The car was then towed to the dealership and would not even go into neutral to remove the car from the trailer I am requesting that NHTSA review this failure and determine whether similar transmission/clutch failures are occurring in other 2022 Ford Bronco Sport vehicles equipped with the 8F35 transmission and whether this represents a broader safety defect. Ford has previously issued Customer Satisfaction Program 22B38 involving certain 2022 Bronco Sport vehicles equipped with the 8F35 transmission. That program described a manufacturing issue involving a transmission clutch component and a potential long-term durability concern. I understand that my vehicle has not been confirmed to be included in that program

NHTSA ID

11755823

Incident

Aug 1, 2026

has been 1 year since recall was initiated for the fuel cap crack with no recourse. we do not feel safe waiting longer for this fix and would request compensation from ford to sell the car.

NHTSA ID

11754903

Incident

Jul 16, 2025

There have been no issues, however it has been a year with no parts available and this sounds like a major potential safety concern if it could start a fire.

NHTSA ID

11754386

Incident

Aug 3, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the “Service Engine” warning light was intermittently illuminated. The contact stated that the dealer had previously replaced a rubber hose on the vehicle to prevent a fire. The dealer was contacted about the recall repair and confirmed that the part to do the recall repair was not yet available. The manufacturer was made aware of the issue. The failure mileage was approximately 37,000.

NHTSA ID

11753718

Incident

Jul 16, 2026

Mileage

37,000 mi

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that exhaust fumes were entering the cabin of the vehicle. The contact stated that the dealer had previously installed a fuel injector tube behind the front driver's side wheel. The dealer was made aware of the failure but confirmed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure but confirmed that parts were not yet available. The failure mileage was approximately 68,000.

NHTSA ID

11753070

Incident

Jun 6, 2026

Mileage

68,000 mi

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The local dealer was contacted and confirmed that parts were not yet available for the recall repair. The dealer informed the contact that the manufacturer would notify vehicle owners whenever the part became available. The manufacturer was not contacted. The contact had not experienced a failure.

NHTSA ID

11751855

Incident

Jul 16, 2025

The catalyic converter is no longer working and showing check engine lights. There is no fix for this issue yet. I cannot get my registration which was due last month.

NHTSA ID

11750242

Incident

Mar 14, 2026

The vehicle is only a 2022 and has a jerky acceleration during non-highway driving with RPMs fluctuating. The tire, cruise control and seatbelt indicator lights are illuminated with no resolvable issue (the dealer clears them out and they come back). There’s an audible muffler rattle that has been present for a long time that the dealer says is normal. When I fuel up the engine audible bogs down. On a recent road trip to New York the vehicle vapor locked at a gas station and had to be jumped. The vehicle has been nothing but recalls and issues

NHTSA ID

11748990

Incident

Jun 12, 2026

The contact owns a 2022 Ford Bronco Sport. The contact stated that while driving approximately 45-50 MPH, the check engine warning light illuminated, and the vehicle made an abnormal chugging sound and was losing motive power. The contact had received four recall notification letters for NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 47,700.

NHTSA ID

11748730

Incident

Jul 6, 2026

Mileage

47,700 mi

I am filing this complaint to report an unreasonable and hazardous delay by Ford Motor Company regarding safety recall 25S76 (NHTSA 25V467) for my 2022 Ford Bronco Sport (VIN: [XXX]). This recall involves a severe fire hazard where a cracked fuel injector can leak liquid fuel and vapor onto hot engine components, presenting an immediate risk of an under-hood fire and occupant injury.This recall has now been active for nearly a year, yet Ford’s official status for my vehicle remains "Recall Incomplete, remedy not yet available." Sourcing a permanent physical repair has been excessively delayed. Because this defect is an ongoing, inherited engineering issue from previous failed recall remedies on this same engine family, I am being forced to drive a vehicle with a known, unaddressed fire risk due to the manufacturer's failure to supply parts in a reasonable timeframe. I request that NHTSA expedite its oversight of Ford's parts manufacturing and distribution timeline for this specific remedy. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11746781

Incident

Jul 16, 2025

STILL NO REMEDEY AVAIABLE FOR THE FOLLOWINGRECALL NEARLY A YEAR LATER!! THIS IS ABSURD AND ANYONE WHO HAS PURCHASED ONE OF THESE VEHICLES SHOULD BE REIMBURSED I HAVE TWO SMALL CHILDREN AND AM SCARED TO DRIVE IT DAILY Jul 16,2025 Manufacturer Recall Number25S76 NHTSA Recall Number25V467 Recall StatusRecall Incomplete, remedy not yet available Summary ON YOUR VEHICLE THERE IS A POSSIBILITY THAT A FUEL INJECTOR MAY CRACK, WHICH MAY RESULT IN FUEL ACCUMULATING ON THE TOP OF THE ENGINE. Safety Risk LIQUID FUEL ANDOR FUEL VAPOR THAT ACCUMULATES NEAR A HOT SURFACE, SUCH AS HOT ENGINE OR EXHAUST COMPONENTS MAY IGNITE RESULTING IN AN UNDER-HOOD FIRE, INCREASING THE RISK OF INJURY.

NHTSA ID

11746162

Incident

Jun 23, 2026

This recall has been active for a year with Ford saying they have been unable to find a remedy but at the same time saying there is a risk of fuel pooling on the engine, possibly causing a fire and causing injury, I’m assuming to me the driver or my passengers. This is my commuter vehicle upon which I am making payments to Ford Credit. I can’t afford to park it until they come up with a way to fix this if it’s already taken a year since the recall was issued. And I bought this vehicle new in 2023. So already how long have I been tempting fate? Are they going to be able to fix this soon or not? Does a year qualify as “timely”?

NHTSA ID

11745128

Incident

Jun 18, 2026

Fuel system issues. Current recall has been since July of 2025 with NO FIX AVAILABLE. Engine light has been on and off for two months now with mobile app giving warning but there is no way to fix the issue as of now, and not since the Recall was issued almost a year ago. Bronco has not started up again on multiple occasions after getting fuel. Also has a very strong smell of fuel vapor/fuel at every deceleration or stop making it hard to breathe inside vehicle, as well hurting our chest and head to inhale inside the cabin of vehicle. Bronco is beginning to cut out while driving and/or when coming to a stop. We have a small child and are in fear of a serious malfunction or fire, and are concerned of the fumes we are constantly ingesting while driving vehicle. That on top of the risk of car cutting out at a bad time or catching on fire while driving is causing us to want to trade it in/get rid of it but we need a vehicle to get back and forth to work and get our child to school. We need something done to get a different vehicle that’s safe for our family/child. I am a disabled veteran that feels helpless with my wife and child using this vehicle every day. I’m scared for their safety more than anything else.

NHTSA ID

11744018

Incident

Jun 14, 2026

Ford has done nothing to repair this recall. I was a vehicle defect investigator for a major Insurance Company during the ignition switch and cruise control deactivation switch. I saw fires in garages, business and carport that put peoples lives in danger. This is the same type of danger and needs to be corrected immediately. Manufacturer Recall Number25S76 NHTSA Recall Number25V467

NHTSA ID

11744017

Incident

Jun 14, 2026

The vehicle is experiencing powertrain performance issues, including a persistent stutter, vehicle shuddering, and erratic RPM jumping while driving at 45-55 mph. These symptoms began immediately following the latest software flash in January 2026 and have progressively gotten worse. An Independent mechanic and a transmission specialist have inspected the vehicle and are unable to resolve the issue because no diagnostic trouble codes are being generated. There is a safety and engineering concern that the continuous reprogramming of the PCM & BCM has altered the vehicle’s operations outside of its initial factory design parameters. The vehicle has suffered an immediate drop in performance and fuel economy. In June 2026, I received another notification about Recall 25S76, not being completed yet by Sam Leman Ford. After several attempts to reach someone, I called an authorized secondary Ford dealership, Heller in Bloomington, who pulled the VIN data and stated they could not verify if the 25S76 recall was properly completed by the original servicing dealer. It seems as if there is a tracking failure on the manufacturer's side. While she stated there were notes by a service tech for mobile repair, the fact that I got another notification about the same recall’s intermediate repair not being completed, that signified to her it may not have been. Heller Ford stated the only way to know, is to attempt a 4th PCM reprogramming. If the manufacturer rejects the warranty reimbursement, the cost of the diagnostic labor hours will be billed to me. Consumers should not be held financially responsible for verifying faulty manufacturer documentation, nor should software patches be used as a substitute for replacing a physically defective, fire-prone component. By allowing the manufacturer to alter the vehicle's electrical and powertrain architecture rather than mandating a hardware replacement, consumers are left driving vehicles with degraded performance and an active hazards.

NHTSA ID

11743680

Incident

Jun 12, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received a recall notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the Check Engine warning light illuminated. The dealer was made aware of the failure. The contact was informed of a diagnostic testing fee and was advised that the parts were unavailable. The vehicle was not diagnosed or repaired by an independent mechanic. The manufacturer was not made aware of the failure. The failure mileage was approximately 60,000.

NHTSA ID

11742648

Incident

Oct 14, 2025

Mileage

60,000 mi

This recall was issued over a year ago and there is still no fix in place to repair or replace.

NHTSA ID

11742622

Incident

Jul 15, 2025

The contact owns a 2022 Ford Bronco Sport.The contact received a recall notification, NHTSA Campaign Number: 25V467000 9 Fuel System, Gasoline) hoever the parts were unavailable. The dealer was contacted, the contact was informed that the parts were unavailable. In addition, the contact stated that the recall was initiated a year ago, and the parts were still unavailable. The manufacturer was not contacted. The contact had not experienced any failure regarding the unrepaired recall repair.

NHTSA ID

11742015

Incident

Jun 4, 2026

Vehicle: 2022 Ford Bronco Sport I am submitting this complaint due to an ongoing and potentially dangerous issue involving my 2022 Ford Bronco Sport shutting off unexpectedly while in operation. The vehicle intermittently displays messages instructing the driver to “Shift to Park” and/or “Restart Engine” while the vehicle is being actively operated. On multiple occasions, the engine has shut down unexpectedly during normal driving conditions, creating a serious safety concern. The issue appears to occur unpredictably and has continued despite normal vehicle maintenance. The problem has occurred while driving and also during stop-and-go traffic conditions. When the malfunction happens, the vehicle loses normal operation and requires the driver to place the vehicle in PARK and restart the engine in order to continue driving. This creates a dangerous situation, especially in intersections, traffic, or active roadways, due to the sudden loss of power and interruption of vehicle operation. Symptoms observed include: * Unexpected engine shutdown * Dashboard warning messages instructing to shift to PARK and restart engine * Intermittent electrical/system irregularities * Vehicle failing to continue normal operation Vehicle VIN: [XXX] Additionally, this vehicle has been taken to the dealership for diagnosis and repair related to this issue on multiple occasions. On at least two separate instances, the vehicle remained out of service for more than 40 days, leaving me without reliable transportation for extended periods of time. Despite repeated repair attempts and extended time at the dealership, the issue continues to occur intermittently. This ongoing failure raises serious concerns regarding the safety, reliability, and dependability of the vehicle. I am including the VIN so the vehicle’s repair history, service records, and any related technical service bulletins, recalls, or manufacturer communications can be properly reviewed as part of this complaint. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATIO

NHTSA ID

11737497

Incident

Apr 6, 2026

This 2022 Bronco Sport Outer Banks lost it's alternator pulley and that caused the serpentine belt to break. Since the vehicle could not be driven it was towed to Joe Myers Ford in Houston, TX. The dealer wanted a extremely expensive price, $1800.00, to replace the alternator and belt. The vehicle was offered to the dealer for trade to determine value and see if it was possible to upgrade to a newer vehicle. The dealer's sales person said that the vehicle was appraised at only $5000.00. That ended discussion and the vehicle was then moved to a private auto parts parking lot where a mobile technician repaired it. It was then taken to two other authorized Ford dealers and offered for trade. Each dealer only offered the same amount...$5000.00. One dealer even said "We don't really want this vehicle. I even found out that they are not even allowed to resell it with this recall in place. They have basically caused it become worthless. You should take it to a used car dealer for appraisal. This caused me to start wondering 'what' may be wrong with this vehicle to case a 2022 year model to be valued so low. The VIN number then got run through NHTSA and voila! Now we know why Ford doesn't want anything to do with it. The Ford Recall #25S76 and NHTSA Recall #25V467 clearly explain that the vehicle can catch on fire and cause personal injury. None of the 3 Ford dealers ever mentioned this Dangerous Recall. I never received any notice in the US Mail, an email, phone call or any form of notification about this vehicle being a fire danger. All my info is on file with Ford and it's all been usable since the purchase date. NO Notice was ever received and children had even been driven around many times. How DARE FORD for putting mine and other family's children in danger!!!!! And there still isn't a Remedy for the problem. Ford needs to buy back this vehicle and send it to the Salvage Yard!

NHTSA ID

11736453

Incident

Apr 1, 2026

I have this safety recall on my car. I have called the local dealership many times and they keep saying that they do not have the parts to fix it. This is unacceptable as it is a major safety recall. I got an oil change this weekend and they indicated that something under the hood shows burned marks. Additionally, I am overdue for my state inspection- but I cannot get it done with the light on my car being on due to the recall and I’m not paying to replace it out of pocket as I cannot afford that big financial strain.

NHTSA ID

11735286

Incident

Jan 1, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while at a complete stop, the vehicle jerked while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to the dealer on several occasions, and the dealer related the failure to the recall. The dealer cleared the check engine warning light; however, the failure persisted. The contact then stated that the vehicle was jerking more frequently while depressing the accelerator pedal. The contact drove to the destination with the failure. The contact stated that upon restarting the vehicle, the vehicle failed to respond while depressing the accelerator pedal. The dealer was notified of the failure and informed the contact that the failure was possibly related to the transmission. The vehicle was towed to the residence. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was unknown.

NHTSA ID

11734814

Incident

Apr 1, 2025

I need to open a safety case for my vehicle. I am concerned with my vehicle. Car was having trouble starting on 4/16/2026 while parked at home giving a "full accessory power active" error. I called Ford and I was told it could be a battery issue. Triple A was called and help was dispatched. The Triple A representative did not jump start the battery and instead gave directions to power up the car back up with no electrical current necessary. Car started after trouble shooting it and it was tested through the night just like Triple A directed. The following day on 4/17/26 the car had no issue starting and all was normal. While testing the vehicle it started to produce a strong burning rubbery smell. I opened the hood and there was a leaking sound followed by a light smoke and leakage near the battery. A video was taken if needed. The smell was extremelly strong and I am reporting this safety concern as the VIN associated with the vehicle currently has an unrepaired recall with no available remedy yet by FORD - 25V467. The safety risk associated with this recall number is fire under hood due to possible injector crack that could lead to fuel accumulating on top of the engine. I want this issue recorded as I am concerned with the safety of my family.

NHTSA ID

11731991

Incident

Apr 16, 2026

The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that there was an abnormal fuel odor coming from the vehicle. The check engine warning light was illuminated. The dealer was contacted; however, the part was not yet available. The manufacturer was not made aware of the issue. The failure mileage was 58,078.

NHTSA ID

11726302

Incident

Jul 16, 2025

Mileage

58,078 mi

Fuel pump gave of emissions that came through the vents and caused me to loose control and the smell immobilized me. The Dr said it may be carbon monoxide as they did test in hospital for 5 days I was lucky my wife was driving in front of me to get me out

NHTSA ID

11724980

Incident

Jan 21, 2026