Owner-reported complaints naming the suspension system, filed with NHTSA
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Reports naming suspension components — springs, struts, shocks, control arms and related hardware. Every record below is an owner-reported complaint about the 2022 Ford Bronco Sport submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Shown in the owner’s own words, exactly as filed
Front and rear axle, 4 wheel drive, and differential issues, causing steering, wheel, and driving issues. There is a nationwide back order on parts needed to repair this common, and known issue, leaving Ford service to return customers to continue driving unsafe vehicles until parts arrive. Despite Ford having knowledge of this safety hazard, there has been no recall.
When turning any direction or hitting speeds of 75 mph +, vehicle makes loud noise and starts shaking. Took it to an independent mechanic and ran a diagnostic, they said the rear differential is going out which isn't normal for vehicles with this mileage and said it was a manufacturer defect. When I took the vehicle to a Ford dealership, the tech laughed and said there's a one month wait for parts and 15 other Broncos in front of me dealing with the same issue.
TRANSACTION FRAUD & SYSTEM BYPASS:The vehicle was purchased from an authorized franchise dealer in January 2026. Following an investigation, it was discovered that the dealership's finance desk executed a "split-paperwork" scheme to override an automated delivery compliance hold. The dealership utilized my actual 2.0L Badlands VIN on banking documents, but electronically transmitted a completely different, lower-trim 1.5L engine VIN to my insurer (USAA) to issue a clean delivery binder. This intentional data manipulation was used to knowingly bypass active safety recall alerts.SUMMARY OF INCIDENT:In March 2026, while traveling on [XXX], the front suspension suffered an unexplained, catastrophic failure, resulting in an immediate, total loss of steering control. The vehicle veered off the roadway and impacted a concrete barrier at high velocity. The mechanics of this failure exactly mirror the structural anomalies detailed in federal NHTSA Recall 26V340000 (Ford Recall 26S36) regarding lower control arm ball joint separation.CRITICAL RESTRAINT SYSTEM FAILURE:During the high-velocity impact, the primary occupant safety restraint systems completely failed to perform. The driver’s side seatbelt failed to lock, and zero front or side airbags deployed. This total safety mechanism failure directly resulted in a severe Traumatic Brain Injury (TBI) and permanent new-onset seizures, confirmed via clinical EEG by the Veterans Affairs (VA) hospital and currently managed via Keppra 3x/day.FORENSIC EVIDENCE PRESERVATION:High-definition video evidence exists, captured 10 days prior to the crash, documenting the seatbelt retractor in a pre-existing state of mechanical failure (dangling/failing to recoil). The vehicle has undergone only minor exterior cosmetic repairs; the failed suspension components, broken seatbelt modules, and un-deployed airbag sensors remain fully intact and forensically preserved as physical evidence inside my garage for immediate federal safety ins INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATI
Fuel system 1. I don't know what failed because the dealership didn't do anything to repair it. It is available for inspection upon request 2. Intensely strong fuel odor at the front of the car, inside and out. Strong exhaust odor at the back of the car. It is not safe to operate a car if it smells like fuel. 3. Dealership had it for 3 weeks and said there is nothing wrong. Now they are ignoring me. I am taking it to an independent mechanic. 4. Ford said they inspected it but they didn;t because there's all kinds of issues with this car. 5. No warnings. Suspension 1. It literally howls when braking in reverse. Spring popping sound when turning corners. 2. When fuel odor or suspension is an issue, it is always a safety issue. 3. Dealership said it is normal. It is not. 4. See above. 5. No warnings Body 1. From fender flare was packed full of rocks and debris. The dealership said they won't do anything despite the little box with their check mark next to "trim". Worst dealership ever. 2. If rocks can get packed in there they can also come out, in any direction and any speed.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact called the local dealer several times but was informed that the part for the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. Additionally, the contact had taken the vehicle to the same dealer for an oil change and was advised that the rear shock absorbers were leaking and needed to be replaced. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 20,000.
See attached document for complaint.
rear drive train unit Which is a known problem
Shocks defective. Shocks to be replaced twice on this vehicle with under 50,000 miles. First replaced at about 20,000 miles. Dealership advised that original shocks and now new replacement shocks leak on inspection. Clearly a defective part. Ford knows about this problem. Ford has put out a “service message for technicians” but why isn’t there a recall? Second issue is brake issue. Ford has also issued a “service message for technicians” on this issue. They are aware of the issue and customers are waiting 3 months or more for a “bushing and hardware kit” for repair. Issue is detected by loud squealing when the car is backing up in reverse. Why isn’t this a recall? The dealership is charging for these items that Ford is aware of as problems with their vehicle.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
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