RoadVitals

2001 Ford Expedition Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
137
Latest Jul 6, 2020
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
24%
of 577 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
27
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
4

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2001 Ford Expedition submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 137 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

The 25 most recent of 137, in the owner's own words

Engine
Filed Jul 6, 2020

GOING TO MICHIGAN FROM TENNESSEE, DRIVING ON THE EXPRESSWAY WHAT'S MY FORD EXPEDITION TRIDENT MOTOR V8 HEARD A POPPING SOUND AND ALMOST GOT IN AN ACCIDENT AND FOUND OUT ONCE AGAIN THE SPARKPLUG BLEW OUT OF THE MOTOR AGAIN WITH MY FAMILY IN THE VEHICLEE IT'S A 2001 AND I THINK YOUR COMPANY SHOULD PAY FOR THE REPAIRS.

NHTSA ID
11337782
Incident
Jun 27, 2020
Mileage
202,758 mi
Engine
Filed Jul 7, 2017

#1 SPARK PLUG BLEW OUT OF BLOCK HEAD. EJECTED FUEL WHILE ENGINE RUNNING.

NHTSA ID
11003713
Incident
Jul 7, 2017
Mileage
130,800 mi
Driver assistanceEngine
Filed Aug 29, 2016
Fire reported

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. AFTER STARTING THE VEHICLE, THE CONTACT SMELLED A BURNING ODOR UNDER THE HOOD. THE CONTACT LOOKED UNDER THE HOOD AND NOTICED THAT THE ENGINE COMPARTMENT WAS ON FIRE. THE CONTACT EXTINGUISHED THE FIRE. A FIRE REPORT WAS NOT FILED AND THERE WERE NO INJURIES. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V017000 (VEHICLE SPEED CONTROL) AFTER THE FIRE, BUT THE DEALER DENIED THE REPAIR. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10899130
Incident
Aug 28, 2016
Engine
Filed Jul 18, 2016

JUNE 2007 WHILE DRIVING TO MEXICO FOR FAMILY VACATION, A SPARK PLUG BLEW OUT OF THE ENGINE IN GILA BEND ARIZONA WHERE THE TEMPERATURES WERE CLOSE TO 110 DEGREES. I HAD OUR DOG WITH US SO WE COULD NOT GO INTO ANY AIR CONDITIONED BUILDINGS DUE TO HAVING A DOG. MY 8 AND 10 YEAR OLD BOYS ALONG WITH MY ELDERLY MOTHER WERE FORCED TO SIT OUTSIDE AND WAIT FOR HOURS UNTIL HELP ARRIVED. IT BLEW WHILE DRIVING ON THE HIGHWAY. MAY 2015 SAME THING HAPPENED BUT THIS TIME WE WERE HEADING TO A FAMILY REUNION CAMPING TRIP AND HAD TO CANCEL AS OUR VEHICLE WOULD NOT GET US THERE. IT BLEW WHILE DRIVING ON THE HIGHWAY. 141000 MILES ON THE VEHICLE. OCT 2015, THE THIRD SPARK PLUG BLEW WHILE MY SON WAS DRIVING 25MPH TO SCHOOL. HE HAD TO MISS SCHOOL THAT DAY AS HE HAD NO WAY TO GET THERE. 187000 MILES ON THE VEHICLE. THIS MUST BE A DEFECT THAT FORD CORP WILL NOT RECOGNIZE AS THEIR FAULT BUT IS COMMON THAT IT MUST BE! 197000 MILES ON THE VEHICLE.

NHTSA ID
10885720
Incident
Jun 4, 2007
Mileage
141,000 mi
Engine
Filed Nov 9, 2015

I HAVE OWNED THIS VEHICLE SINCE 2012. I HAVE HAD THREE PLUG TO POP/ BLOW OUT, SINCE I'VE OWNED. 1ST TIME- WAS 9/2012. WAS DRIVING AND HEARD A POP, WAS IN MOTION,ENGINE LIGHT FLASHED AND HAD TO BE TOWED. 2ND TIME-WAS 6/2014 WAS ON A MOUNTAIN ROAD, IN MOTION AND LIGHT CAME ON HEARD A POP , VEHICLE LOST POWER , WAS SCARY THOUGH I WAS GOING TO WRECK , DUE TO LOST OF POWER . 3RD TIME-05/2015 , WAS IN TOWN, COMING BACK FROM THE STORE IN TRAFFIC, WAS IN MOTION , IT POPPED THEN DIED , ( LIGHT DIDN'T COME ON THIS TIME)ALMOST GOT HIT IN THE REAR END ,DUE TO LOST OF POWER. I CRANKED THE VEHICLE AND IT SOUNDED HORRIBLE. WHEN I CRANKED IT AGAIN I LET IT ROLL ON IT'S OWN TO DOWN THE HILL TO GAS STATION TO GET IT OFF THE ROAD, GOT IT TOWED HOME. THIS IS AN ISSUE FORD KNOWS OF,PLEASE GET THEM TO ADDRESS AND FIXED. IT SOON. THIS IS SOLD AS A FAMILY VEHICLE AND WE SHOULDN'T HAVE TO LOOSE ANY FAMILY TO GET THIS ADDRESSED AND FIXED.

NHTSA ID
10789336
Incident
May 10, 2015
Mileage
240,000 mi
EngineExterior lighting
Filed Apr 23, 2015

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THE BRAKE LIGHTS FAILED TO FUNCTION. IN ADDITION, THE CHECK ENGINE AND THE OIL PRESSURE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE BULBS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 187,000.

NHTSA ID
10712488
Incident
Apr 9, 2015
Mileage
187,000 mi
Engine
Filed Jun 5, 2014

THIS HAS BECOME A SERIOUS ISSUE. GRANTED WE BOUGHT THE EXPEDITION USED 3 YEARS AGO, BUT HAVING THE PLUGS BLOW OUT 4 TIMES (4 DIFFERENT PLUGS) AND NOW HAVING TO GET INTO THE HEAD TO FIX THE FIRST ONE THAT THE SHOP REPLACED WITH A HELIX-COIL....THE HELIX-COIL ACTUALLY SHATTERED! SENDING BITS OF IT INTO OUR ENGINE. THE SHOP WANTED 2300.00 TO FIX IT THIS TIME. SERIOUSLY? WITH ALL OF THE MILES ON IT NOW IT IS JUST BARELY THE APPRAISAL VALUE OF THE TRUCK'S WORTH. WE HAVE SEEN MANY REPORTS OF THIS HAPPENING TO OUR TYPE OF ENGINE. WHEN YOU HAVE AN ALUMINUM HEAD AND ONLY 3 THREADS PER SPARK PLUG...IT JUST DOESN'T WORK. THANKFULLY WE HAVE NEVER CAUGHT FIRE DUE TO THE ISSUE AND HAVE BEEN LUCKY ENOUGH TO GET IT TO A SHOP. BUT AT THE SAME TIME WE HAVE HAD TO BORROW MONEY OR USE MONEY THAT NEEDED TO GO TO OTHER BILLS TO PAY FOR IT. FORD NEEDS TO FIX THIS! WHEN YOU PAY MORE FOR REPAIRS THEN THE ACTUAL VALUE OF THE VEHICLE....THERE IS SOMETHING SERIOUSLY WRONG! *TR

NHTSA ID
10596486
Incident
Jun 22, 2012
Engine
Filed Jan 20, 2014

THIS IS THE 2ND TIME A SPARK PLUG BLEW, STRIPPING THE THREADS AGAIN. FORD REALLY NEEDS TO DO A RECALL. ALL YOU HAVE TO DO IS GOOGLE FORDS BLOWN SPARK PLUG ITS THE FIRST THING THAT COMES UP. *TR

NHTSA ID
10560609
Incident
Sep 7, 2012
Mileage
200,000 mi
Engine
Filed Nov 8, 2013

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT THERE WAS AN EXCESSIVE WATER LEAK. UPON INSPECTION, IT WAS FOUND THAT THE INTAKE WAS FRACTURED. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 212,000.

NHTSA ID
10551501
Incident
Nov 3, 2013
Mileage
212,000 mi
Engine
Filed Nov 1, 2013

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 10 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE WAS UNABLE TO BE REPLICATED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 129,000 AND THE CURRENT MILEAGE WAS 130,000.

NHTSA ID
10550514
Incident
Aug 14, 2013
Mileage
129,000 mi
Engine
Filed Aug 28, 2013

I STARTED MY TRUCK AND THERE WAS A VERY LOUD KNOCKING NOISE, MY HUSBAND LOOKED UNDER THE HOOD AND NOTICED I BLEW A SPARKPLUG RIGHT OUT OF THE ENGINE HEAD AND ALSO BROKE A COIL. *TT

NHTSA ID
10537823
Incident
Aug 28, 2013
Mileage
103,000 mi
Body & structureEngine
Filed Jul 18, 2013
Fire reported

APPROXIMATELY 15-20 MINUTES AFTER I GOT HOME FROM WORK MY 2001 FORD EXPEDITIONS CATCHES ON FIRE. WE, MY WIFE AND 3 KIDS HERE A LOUD PRESSURE SOUND GO OFF OUTSIDE. NOT SURE WHAT WAS GOING ON, WE RUN TO THE FRONT DOOR AND AS MY WIFE OPENS THE DOORS SHE SCREAMS THAT THE HOUSE IS ON FIRE. WE RUN BACK INSIDE, SHE CALLS 911 AND I TAKE KIDS SAFELY THROUGH THE BACK YARD. I GOT BACK INSIDE THE HOUSE AND OPEN THE GARAGE DOOR AND FIND THE ENTIRE ONE CAR GARAGE FILLED WITH SMOKE. LUCKILY, NEIGHBORS GRAB THE HOSE AND ONE A FIRE EXTINGUISHER TO PUT OUT THE FIRE. THE FLAME REACHED THE GARAGE DOOR AND FRAME INCLUDING GUTTERS AND ROOF TILES. THANKFULLY TO THE NEIGHBORS THE ENTIRE HOUSE DID NOT CATCH ON FIRM SAID, THE LOCAL FIRE DEPARTMENT WHEN THEY ARRIVE AT THE SCENE. THE LOUD PRESSURE SOUND WE HEARD WAS THE DRIVER SIDE TIRE BLOW OUT. APPARENTLY, THE FIRE HAD STARTED SEVERAL MINUTES PRIOR TO US HEADING THE SOUND. CONSIDERING THE GARAGE WAS FILLED WITH THICK DARK SMOKE, IT MAY HAVE BEEN APPROXIMATELY 5-10 MINUTES SINCE THE FIRE STARTED. IT WAS THE SCARIEST MOMENT OUR LIVES. EVER SINCE OUR FAMILY HAS NEVER BEEN THE SAME, ANY LITTLE SOUND WE HEAR OUTSIDE WE'RE ALERTED. *TR

NHTSA ID
10525690
Incident
Jun 28, 2013
Mileage
134,000 mi
EnginePowertrain (other)Suspension
Filed Jul 11, 2013

I WAS STOPPED AT A RED LIGHT, AND ALL OF A SUDDEN I HEARD THIS LOUD CRASH AND BANG, AND WAS JERKED FORWARD. THOUGHT THE PICK UP TRUCK BEHIND ME REAR-ENDED ME. THAT DRIVER PULLED UP ASIDE OF ME AND TOLD ME YOU JUST DROPPED YOUR DRIVESHAFT. SINCE IT WAS DARK AND MY VEHICLE WAS IN THE MIDDLE OF THE ROAD AT AN INTERSECTION I CALLED THE POLICE. WHEN THEY ARRIVED THEY TOLD ME WE CAN'T WAIT FOR YOUR TOW TRUCK DRIVER TO GET HERE, IT'S TO DANGEROUS, SO THEY CALLED ANOTHER TOWING COMPANY. WELL AFTER A LONG HASSLE AND THE 1ST TOW OF $150.00, I GOT MY VEHICLE TOWED TO MY HOUSE. AFTER MAKING SEVERAL PHONE CALLS I FINALLY GOT IT TOWED TO THE REPAIR SHOP ON 7/8/13 AND HAD TO PAY ANOTHER TOW OF $75.00. FINALLY GOT THE CALL ON 7/10/13 WHAT HAD HAPPENED TO MY ROTTED OUT EXPEDITION, ALL 4 CONTROL ARMS WHERE RUSTED OUT, 2 OF THEM ACTUALLY BENT AND BROKE, DAMAGING MY DRIVESHAFT. COSTING ME ANOTHER $559.14 FOR THE REPAIR. THAT'S ONLY FIXING THE 2 LOWER CONTROL ARMS. THEY HAVE TO FIND THE 2 UPPER AND REPLACE THEM. WHICH WILL BE AT LEAST ANOTHER $350.00 THIS ISN'T EVEN MENTIONING THE $1,000.00 I SPENT ON THE RUSTED OUT ROTTED RADIATOR BRACKETS NOT EVEN A YEAR AGO. I WAS TOLD AND EXPECT RUST BUT THIS IS VERY DANGEROUS, AND ALSO TOLD FORD COULD HAVE COATED THIS PARTS OR MADE THEM STRONGER TO AVOID THESE SERIOUS RUST PROBLEMS. LUCKILY I ONLY GOT MUSCLE SPASMS IN MY BACK, SHOULDER, AND LOWER NECK FROM THIS. BUT I DON"T FEEL SAFE DRIVING THIS VEHICLE ANY MORE. THIS IS MY LAST FORD I WILL EVER PURCHASE AGAIN !!!!!!!!!! FORD = FOUND ON ROADSIDE DEAD !!! THIS STORY IS ALSO SHORTENED BUT THE TRUTH OF WHAT HAPPENED, I DIDN'T MENTION THE HEAT, THE ASTHMA ATTACK I HAD, AND THE HASSLE I WENT THROUGH WHILE ALL THIS OCCURRED. *TR

NHTSA ID
10524500
Incident
Jul 4, 2013
Mileage
127,510 mi
Engine
Filed Apr 26, 2013

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE MADE A POPPING NOISE, JERKED AND BEGAN TO LOSE ACCELERATION POWER WHILE DRIVING AT AN UNKNOWN SPEED. THE VEHICLE WAS TAKEN TO A MECHANIC AND A DIAGNOSTIC WAS PERFORMED, WHICH DETERMINED THE FAILURE TO BE A SPARK PLUG THAT SEPARATED FROM THE THREAD. THE FAILURE WAS EXPERIENCED SEVERAL TIMES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 207,000 AND THE CURRENT MILEAGE WAS 218,000.

NHTSA ID
10509677
Incident
Dec 1, 2012
Mileage
207,000 mi
Engine
Filed Mar 12, 2013

THE SPARK PLUG BLEW OUT OF THE MOTOR AND IT CAN NOT BE PUT BACK IN TO THE MOTOR. *TR

NHTSA ID
10502479
Incident
Mar 1, 2013
Mileage
200,000 mi
Driver assistanceEngineFuel system
Filed Oct 16, 2012
Crash reported

VEHICLE WAS HAVIN JERKIN ISSUES AND CHECK ENGINE LIGHT WAS ON, TOOK TO SHOP AND IT WAS ABOUT TO BLOW OUT THE SPARK PLUG, I WAS LUCKY AND CAUGHT IT AND GOT IT REPLACED BUT I HAVE DONE RESEARCH AND SEEN THAT MANY OTHERS HAVEN'T BEEN AND THAT THIS IS AN ONGOING ISSUE. MY NEXT PROBLEM WAS ACCELERATION, THE GAS PEDAL ACCELERATED AND CAUSE ME TO CRASH INTO ANOTHER VEHICLE AND THE VEHICLE FLED THE SCENE, THERE WAS NO MAJOR INJURIES BUT 4 KIDS WERE IN THE VEHICLE AND ARE NOW SCARED TO EVEN RIDE WITH ME. MENTAL STRESS IS A MAJOR INJURY IN MY CONCERN CAUSE IT HURTS MY HEART TO KNOW MY OWN CHILDREN ARE SCARED THAT I WONT PROTECT THEM. MY THIRD PROBLEM IS THAT JUST YESTERDAY WE PARKED ON THE SIDE OF THE SIDE OF THE ROAD AND THE VEHICLE DIED AND WONT START, TALKED TO MECHANICS AND THEY SAY 01 FORDS HAVE THIS PROBLEM, WE NOW HAVE A BROKE DOWN VEHICLE AND NOT TOO SURE WHAT THE DEFECT HAS CAUSED MORE PROBLEMS TO BE WORSE. DUE TO THE DEFECT NOW THE STARTER SOLENOID IS OUT AND WE ARE UNSURE IF POSSIBLY EVEN THE FUEL PUMP. FORD KNOWS OF ALL THESE COMPLAINTS FROM OTHER OWNERS AND HAS DONE NOTHING. JUST IN MY FAMILY I HAVE 2 OTHERS THAT HAVE THE SAME VEHICLE AND HAVE HAD THE SAME PROBLEMS, WHY IS IT THAT FORD IS NOT DOING ANYTHING ABOUT THESE DEFECTS THAT CAN CAUSE MAJOR ACCIDENTS AND INJURIES??? *TR

NHTSA ID
10480781
Incident
Aug 1, 2012
Engine
Filed Mar 29, 2012

AFTER DROPPING OFF MY CHILDREN AT DAYCARE I STOPPED AT THE STORE. WHEN I GOT BACK INTO MY CAR AND STARTED IT, IT MADE A LOUD POP LIKE SOMETHING HAD CAME OFF. SO I PROCEEDED TO TURN THE IGNITION ON AND THEN SMOKE CAME OUT OF THE TOP VENTS AND THE TRUCK BEGAN MAKING A LOUD POPPING NOISE AND THE ENGINE WAS SHAKING. I WAS SCARED AS HELL AND I THOUGHT THE TRUCK WAS ABOUT TO BLOW UP FROM THE SOUND OF IT. SO I CALMED DOWN AND DROVE TO THE AUTO SHOP THANKFULLY DOWN THE STREET. WELL MY SPARK PLUG HAD BLEW OUT THE HEAD AND THAT'S WHERE THE SMOKE WAS COMING FROM. I HAD JUST REPLACED THE #5 COIL AND PLUG WITH FORD ON FEBRUARY 23, 2012 AND THAT WAS $340.61. I AM BARELY MAKING IT FINANCIALLY AND TO READ ALL OF THESE PROBLEMS WITH THIS TRUCK AND FORD NOT TAKING RESPONSIBILITY OF THE SITUATION IS DISHEARTENING. I AM A SINGLE MOTHER OF THREE CHILDREN AND LIVE IN AN AREA WITH NO PUBLIC TRANSPORTATION SO I AM NOW WITHOUT A VEHICLE AND NO WAY TO GET TO WORK AND SUPPORT MY FAMILY, NOW WHAT DO I DO? ITS AMAZING HOW THIS DEALERSHIP CAN SWOOP YOU IN AND TAKE YOUR MONEY AND REQUIRE YOU TO MAKE YOUR PAYMENTS ON TIME BUT WON'T PROVIDE YOU WITH A SAFE VEHICLE. I NOW HAVE TO GET A CAB TO PICK MY KIDS UP FROM DAYCARE BECAUSE I CAN'T DRIVE MY TRUCK, NOT TO MENTION WHEN YOU GET INSIDE IT SMELLS LIKE PURE SMOKE WHICH MAKES IT SCARY TO EVEN WANNA TURN THE THING ON. VERY FRUSTRATED AND DISAPPOINTED.

NHTSA ID
10453420
Incident
Mar 29, 2012
Mileage
179,000 mi
Engine
Filed Feb 27, 2012

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, THE ENGINE EXHIBITED A POPPING NOISE AND STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHERE A DIAGNOSTIC WAS PERFORMED AND THE FAILURE WAS LOCATED AT THE NUMBER TWO SPARK PLUG. THE NUMBER TWO SPARK PLUG BLEW OUT OF THE CYLINDER HEAD HOLDER. THE FAILURE WAS NOT CORRECTED. A FAILURE WAS RECENTLY EXPERIENCED WITH THE NUMBER SEVEN SPARK PLUG, WHICH ALSO BLEW OUT OF THE CYLINDER HEAD HOLDER. THE MANUFACTURER WAS MADE OF THE FAILURE AND DENIED ASSISTANCE WITH THE REPAIR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 79,000.

NHTSA ID
10449463
Incident
Aug 1, 2009
Mileage
40,000 mi
Engine
Filed Feb 9, 2012

A SPARKPLUG BLEW OUT OF MY ENGINE AND ANOTHER WAS LOOSE. THE PLUG IN QUESTION RUINED THE THREADS IN THE CYLINDER HEAD, AND WILL REQUIRE $700-$1000 FOR THE DEALER TO FIX. A SIMPLE GOOGLE SEARCH PROVES FORD HAD BEEN HAVING A MAJOR PROBLEM WITH THIS HAPPENING FOR SEVERAL YEARS, YET HAS DID NOTHING ABOUT IT !! *TR

NHTSA ID
10447265
Incident
Feb 6, 2012
Mileage
146,350 mi
Engine
Filed Feb 6, 2012

MY VEHICLE SUFFERED SPARK PLUG EJECTION. UPON PULLING AWAY FROM A STOP LIGHT, THE VEHICLE MADE A LOUD POP OR BANG AND BEGAN TO LOSE POWER IMMEDIATELY. UPON INSPECTION, THE COIL-OVER-PLUG ON THE NUMBER 3 CYLINDER WAS BROKEN FROM THE BRACKET AND A LOUD CLANKING NOISE CAME FROM THE ENGINE IN THAT SPOT. AFTER UNSUCCESSFULLY TRYING TO REPLACE THE COIL, THE SPARK PLUG CAME OUT OF THE SOCKET WITHOUT AND FORCE OR TOOLS. THE SPARK PLUG CAME OUT WITH THE COIL. THE AREA HAD TO BE RETHREADED AND REPAIRED BUT WAS OUT OF SERVICE FOR CLOSE TO THREE MONTHS. *TR

NHTSA ID
10446855
Incident
Feb 26, 2011
Engine
Filed Dec 21, 2011

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 50 MPH THERE WAS A LOUD CLUNKING NOISE HEARD FROM THE VEHICLE AND THE CHECK ENGINE WARNING LAMP ILLUMINATED. THE CONTACT MENTIONED THAT THE FAILURE OCCURRED TWICE BEFORE. THE VEHICLE WAS TOWED TO A LOCAL MECHANIC WHO DIAGNOSED THAT THERE WAS A BLOWN SPARK PLUG THAT NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 125,000 AND THE CURRENT MILEAGE WAS 130,000.

NHTSA ID
10440869
Incident
May 2, 2011
Mileage
125,000 mi
Engine
Filed Dec 13, 2011

MY HUSBAND WAS ON HIS WAY HOME FROM WORK. HE WAS GOING AT ABOUT 70-75 MPH WHEN THE #3 SPARK PLUG BLEW OUT. IT LEFT HIM STRANDED IN THE MIDDLE OF NOWHERE. IT HAS BEEN BROUGHT TO MY ATTENTION THAT SPARK PLUG BLOWOUTS ARE A COMMON DEFECT ON MY VEHICLE YET FORD TAKES NO RESPONSIBILITY FOR IT, COSTING THE VEHICLE OWNERS A LARGE AMOUNT OF MONEY AND COULD CAUSE SERIOUS ACCIDENTS. *TR

NHTSA ID
10439749
Incident
Dec 12, 2011
Mileage
289,997 mi
Engine
Filed Dec 8, 2011

WHILE TWO HOURS FROM HOME BRINGING MY SON HOME FROM SURGERY, WHILE GETTING OFF THE FREEWAY MAY VEHICLE MADE A HORRIBLE SOUND LIKE A CHOPPER MOTORCYCLE AND WHEN I SPENT OVER A $1,000.00 TO TOW MY CAR HOME TO FIND OUT THE SPARK PLUG #3 BLEW OUT AND STRIPPED OUT SO NOW I HAVE NO VEHICLE AND TOLD BY FORD DEALERSHIP REPAIR THAT IT WAS A DESIGN FLAW ON THE ALUMINUM BLOCK AND NOT UNDER WARRANTY AND WOULD REQUIRE A HELICOIL BUT COULD HAPPEN TO THE OTHER PLUGS. PLUS IT WOULD COST ME OVER $2000.00 TO REPAIR. I HAVE SEEN LOTS OF OTHER PEOPLE WHO HAVE THE SAME PROBLEM I HAVE A 5.4 L ENGINE AND MY VEHICLE RUNS STRONG I WOULD OF HOPED FORD WOULD OF STOOD BEHIND THIS BUT I WAS WRONG I WILL DEFINITELY CONSIDER BUYING A DIFFERENT BRAND LIKE A MAZDA OR TOYOTA. *TR

NHTSA ID
10438966
Incident
Nov 23, 2011
Mileage
215,000 mi
Engine
Filed Sep 23, 2011

#3 SPARK PLUG EJECTED FROM CYLINDER HOLE AT FREEWAY SPEED. ORIGINAL PLUGS, NEVER CHANGED, NEVER REMOVED OR CHECKED FROM DEALER DELIVERY AT NEW CAR IN 2001. *TR

NHTSA ID
10426849
Incident
Sep 22, 2011
Mileage
118,471 mi
Engine
Filed Sep 13, 2011
Fire reported

TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT HER VEHICLE WAS PARKED IN A PARKING LOT WHEN THE ENGINE SUDDENLY CAUGHT FIRE. THE POLICE WERE NOTIFIED AND A POLICE REPORT WAS FILED. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED HER THAT THEY WOULD INVESTIGATE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000.

NHTSA ID
10425184
Incident
Feb 25, 2011
Mileage
200,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .