2001 Ford Expedition Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2001 Ford Expedition, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine13719.7%
- Electrical11115.9%
- Driver assistance10214.7%
- Tires & wheels659.3%
- Visibility446.3%
- Seat belts375.3%
- Transmission263.7%
- Body & structure253.6%
- Brakes233.3%
- Fuel system223.2%
- Suspension213.0%
- Interior & seats202.9%
- Airbags192.7%
- Other / unspecified131.9%
- Powertrain (other)111.6%
- Steering81.1%
- Exterior lighting81.1%
- Heating & air conditioning40.6%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
GOING TO MICHIGAN FROM TENNESSEE, DRIVING ON THE EXPRESSWAY WHAT'S MY FORD EXPEDITION TRIDENT MOTOR V8 HEARD A POPPING SOUND AND ALMOST GOT IN AN ACCIDENT AND FOUND OUT ONCE AGAIN THE SPARKPLUG BLEW OUT OF THE MOTOR AGAIN WITH MY FAMILY IN THE VEHICLEE IT'S A 2001 AND I THINK YOUR COMPANY SHOULD PAY FOR THE REPAIRS.
#1 SPARK PLUG BLEW OUT OF BLOCK HEAD. EJECTED FUEL WHILE ENGINE RUNNING.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
Vehical burst into flames seems on passenger side under the hood...Had been parked all day. No one around or injured. Vehical is a total loss.
VEHICLE CAUGHT ON FIRE DUE TO AN INCORRECTLY INSTALLED HEAD LIGHT DUE TO A CRACKED PLUG ASSEMBLY. VEHICLE WAS IN A FAST-FOOD DRIVE THROUGH WHEN THE SMOKE AND SUBSEQUENT FLAMES WERE SEEN. DUE TO AGE OF THE VEHICLE THE TASK OF CHANGING THE LIGHT BULB WAS FARMED OUT TO LOCAL OIL CHANGE SHOP. WHILE CHANGING THE PLACING THE NEW BULB INTO THE PLUG ASSEMBLY THE THIN PLASTIC BROKE KEEPING THE BULB FROM SEATING PROPERLY. TESTED OKAY ON REASSEMBLY BUT ONCE NIGHT CAME THE LIGHT WAS ON FOR ONLY 15 MINUTES AND IGNITED THE INNER HEAD LAMP ASSEMBLY AND SUBSEQUENTLY MORE OF THE ENGINE COMPARTMENT. FORTUNATELY, THE FAST-FOOD RESTAURANT CAME OUT WITH AN EXTINGUISHER AND PUT OUT THE FIRE. THANKFULLY, NO ONE WAS HURT HOWEVER, HAD THE FIRE OCCURRED ON THE HIGHWAY, IN A PARKING LOT UNATTENDED, OR IN THE HOMES GARAGE, THE OUTCOME WOULD HAVE BEEN FAR WORSE.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
I gave a friend a ride to Wal mart in my 2001 Expedition to buy some power steering fluid, luckily I parked over by the automotive section. I turned it off and waited in vehicle till he returned, about 7 or 8 minutes. I started the engine, grabbed the brake and dropped it in reverse when engine revved sending us backwards completely out of control with both feet on the brakes, spinning rear wheels and I turned ignition key off as quick as possible but violently slammed into a truck semitrailer only, parked alongside Wal mart tire shop. Completely totalled out the entire rear passenger liftback, taillights, tailgate, rear hatch window, left rear luever window, left tailpipe, tow hitch package and rear bumper. With only min. coverage, I'm now w/o a vehicle after completely replacing entire front and rear suspension, steering and tires plus alignment less than 6 months prior, with 275000 miles. Thank you very much Ford Motor Co. This was NOT an issue of driver error !.. I WILL find a way to legally hold you responsible for my loss, making FORD liable for repairing or replacing my vehicle ! This happened on Aug 29th, 2022 approx. 4pm at Wal mart property, in Ukiah, CA. 95482
MY VEHICLE YEAR,MAKE,AND MODEL HAS MULTIPLE MANUFACTURER RECALLS PERTAINING TO MY SPECIFIC VEHICLES VIN NUMBER. I HAVE 0 UNREPAIRED RECALLS THAT HAVE NOT BEEN ASSESSED AND HAS HAD ZERO COMPONENTS REPLACED UNDER RECALLS FOR SPECIFIC COMPONENTS. EACH AND EVERY RECALLED COMPONENTS ASSOCIATED WITH MY VEHICLES YEAR, MAKE, AND MODEL PERTAINING TO MY VEHICLES VIN NUMBER ARE A SAFETY RISK AT FAULT AND ANY PROBLEMS CREATE UNSAFE CONDITIONS FOR OPERATION OF VEHICLE ON THE ROAD. MY ASSESSMENT OF MY VEHICLES SAFETY RISK IS HIGH DUE TO THE 0 UNREPAIRED RECALLS MY VEHICLE HAS NOT BEEN REPLACED WITH NEW COMPONENTS TO AVOID THESE SAFETY RISKS FROM COMPONENT FAILURE.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2001 FORD EXPEDITION EQUIPPED WITH CONTINENTAL CONTRI TRAC AW TIRES, LINE SIZE P275/60/R17. THE CONTACT WAS DRIVING 60 MPH WHEN THE TREAD OF THE REAR PASSENGER TIRE SEPARATED. THE CONTACT INSTALLED THE SPARE TIRE. HE STATED THAT HE HAD NOT NOTICED ANY PRIOR ISSUES WITH THE TIRE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE DOT NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 85,230 AND THE CURRENT MILEAGE WAS 85,239.
MY FAMILY'S FORD EXPEDITION HAD A GOODRICH LONG TRAIL T/A TIRE DISINTEGRATE DUE TO PLY SEPARATION. WE DID NOT HIT ANYTHING AND THE TIRE WAS PROPERLY INFLATED. THIS HAPPENED AT 10:30 PM ON A 70 MPH HIGHWAY. *TR
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
WIPERS FAIL, CAME WITHIN INCHES OF MAJOR CRASH SEVERAL TIMES, DUE TO POOR OR NO VISIBILITY FROM RAIN OR SNOW BECAUSE OF WIPERS COMPLETE FAILURE. ALSO, POWER WINDOWS FAIL, INTERIOR LIGHTS FAIL, RADIO FAILS, 4 WHEEL DRIVE FAIL AND IT WAS STATED ON LINE THAT AIR BAG FAILURE IS ALSO A PROBLEM. CAN NOT DRIVE IN RAIN OR SNOW! WHEN LOOKING UP THE GEM MODULE PART (GENERIC ELECTRONIC MODULE) IT WAS STATED IN SEVERAL ONLINE PARTS SOURCES THAT THE 2001 FORD EXPEDITION HAD A WINDSHIELD IMPROPERLEY SEALED AT THE FACTORY ON THE ASSEMBLY LINE. THUS WATER LEAKS ON THE GEM MODULE SHORTING IT OUT; AND IT WAS STATED THAT IN SEVERAL OF THE SAME VEHICLES THAT THEIR ENTIRE FUSE BOX FAILS WHICH IS LOCATED DIRECTLY UNDER THE GEM MODULE WHICH IS MOUNTED ON TOP OF THE FUSE BOX CAUSING ENTIRE ELECTRICAL FAILURE. I FEEL IT IS THE RESPONSIBILITY OF FORD TO RECALL THESE VEHICLES AND FIX THE PROBLEM. IT IS AN ASSEMBLY LINE FAILURE, I CAN NOT RENEW MY LICENCE DUE TO SAFETY STANDARDS UNTIL THIS ISSUE IS ADDRESSED AND FORD CORRECTS THE PROBLEM.
WATER APPEARS TO HAVE LEAKED INTO THE ELECTRICAL SYSTEM CAUSING THE WIPERS TO NOT FUNCTION AT ALL. WHEN THE WIPERS ARE TURNED ON, WE HEAR THE WIPER MOTOR CLICK; BUT WIPERS DO NOT CLEAR THE WINDSHIELD. *JS
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
Driver seatbelt- Randomly releases from buckle when driving. Happened about 3-4 times already.
MY VEHICLE YEAR,MAKE,AND MODEL HAS MULTIPLE MANUFACTURER RECALLS PERTAINING TO MY SPECIFIC VEHICLES VIN NUMBER. I HAVE 0 UNREPAIRED RECALLS THAT HAVE NOT BEEN ASSESSED AND HAS HAD ZERO COMPONENTS REPLACED UNDER RECALLS FOR SPECIFIC COMPONENTS. EACH AND EVERY RECALLED COMPONENTS ASSOCIATED WITH MY VEHICLES YEAR, MAKE, AND MODEL PERTAINING TO MY VEHICLES VIN NUMBER ARE A SAFETY RISK AT FAULT AND ANY PROBLEMS CREATE UNSAFE CONDITIONS FOR OPERATION OF VEHICLE ON THE ROAD. MY ASSESSMENT OF MY VEHICLES SAFETY RISK IS HIGH DUE TO THE 0 UNREPAIRED RECALLS MY VEHICLE HAS NOT BEEN REPLACED WITH NEW COMPONENTS TO AVOID THESE SAFETY RISKS FROM COMPONENT FAILURE.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
ACCORDING TO FORD IS THE GEM/CJB THAT FAILS BECAUSE WINDSHIELD LEAKING. ANY ELECTRICAL COMPONENT INSIDE THE VEHICLE NOT WORKING (LOCKS, WINDOWS, ODOMETER, AND MISFIRING) TRANSMISSION NOT WORKING OK. *TR
WITH ALL THE TALK ABOUT THE TOYOTA ACCELERATION PROBLEM, IT MADE ME RECALL TWO TIMES WHEN MY FORD EXPEDITION DID THE SAME THING. IT WAS ONLY MOMENTARILY THOUGH AND DID NOT SURGE UP TO HIGH SPEEDS. IT WAS JUST A SURGE OF POWER AND MY FOOT WAS NOT ON THE ACCELERATOR ...IT ONLY HAPPENED TWICE SO I NEVER THOUGHT MUCH ABOUT IT.. *TR
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
On the second row seat, passenger side door will not open using the door handle with the child safety switch in lock or unlock position. It will open from the outside handle. This is a safety concern. In case accident happen or fire in the vehicle occurs, the second and third row passengers can not get out of the vehicle fast enough for their safety. This has not work for over a year now.
I SENT THIS REQUEST TO FORD MOTOR COMPANY-I AM HAVING PROBLEMS WITH THE CHILD SAFETY LOCK ON BOTH REAR DOORS ON MY 2001 FORD EXPEDITION. THE DOORS LOCK BY THEMSELVES AND CANNOT BE OPENED FROM INSIDE. I CANNOT FIND ONLINE WHERE FORD SAYS IT IS A MALFUNCTION AND HAS NO RECORD OF ANY COMPLAINTS. HERE IS A LINK WITH QUITE A FEW COMPLAINTS. HTTP://WWW.TOPIX.COM/FORUM/AUTOS/FORD-EXPEDITION/TO442ERNK9KCQVKVB#COMMENTS. IS THERE A RECALL ON THIS. IF NOT, THERE NEEDS TO BE. OTHERWISE, I NEED TO KNOW HOW TO FIX THIS PROBLEM BECAUSE THIS IS DANGEROUS IF THE EXPEDITION IS IN AN ACCIDENT AND ANYONE IN THE BACK SEAT CANNOT ESCAPE. *TR
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
Front brake hose metal crimp completely rusted causing brake hose separation and failure. Design has rubber boot over crimp which actually retains moisture over many years. Boot may be intended to reduce stress at joint of metal to hose but actually enhanced failure mode. Drivers side came apart after minor bump during service, have photos of passenger side still intact but clearly fragile.
FYI MY 2001 FORD EXPEDITION IS EXPERIENCING THE SAME SOFT BRAKE PROBLEM THAT WARRANTED THEM TO ISSUE RECALL #19S54. I HAVE CHANGED THE BRAKES AND THE PROBLEM PERSISTS . FORD NEEDS TO INCLUDE THE 2001 EXPEDITIONS IN THIS RECALL. IT IS VERY DANGEROUS TO STOP THIS HEAVY VEHICLE WITH A SOFT BRAKE PEDAL PUSHED ALL THE WAY DOWN !
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
MY VEHICLE YEAR,MAKE,AND MODEL HAS MULTIPLE MANUFACTURER RECALLS PERTAINING TO MY SPECIFIC VEHICLES VIN NUMBER. I HAVE 0 UNREPAIRED RECALLS THAT HAVE NOT BEEN ASSESSED AND HAS HAD ZERO COMPONENTS REPLACED UNDER RECALLS FOR SPECIFIC COMPONENTS. EACH AND EVERY RECALLED COMPONENTS ASSOCIATED WITH MY VEHICLES YEAR, MAKE, AND MODEL PERTAINING TO MY VEHICLES VIN NUMBER ARE A SAFETY RISK AT FAULT AND ANY PROBLEMS CREATE UNSAFE CONDITIONS FOR OPERATION OF VEHICLE ON THE ROAD. MY ASSESSMENT OF MY VEHICLES SAFETY RISK IS HIGH DUE TO THE 0 UNREPAIRED RECALLS MY VEHICLE HAS NOT BEEN REPLACED WITH NEW COMPONENTS TO AVOID THESE SAFETY RISKS FROM COMPONENT FAILURE.
TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT UPON INSPECTION, THE REAR FAME AND THE FUEL TANK STRAPS WERE FOUND TO BE CORRODED. THE CONTACT ALSO MENTIONED THAT THE BRAKE LINES WERE CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE FRAME HAD ROTTED AND HAD TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 180,000.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
THE CHECK SUSPENSION LIGHT IS ON AND I NOTICED EVERY EXPEDITION IN THIS YEAR RANGE HAS SUSPENSION PROBLEMS AND THE WIREING SOMETIMES THE RADIO WILL GO OFF AND THE LIGHTS ON DASH AND SPEEDOMETER LIGHTS WILL SHUT OFF.
REAR UPPER AND LOWER CONTROL ARMS COMPLETELY RUSTED OUT, RESULTING A DANGEROUS DRIVING SITUATION. I HAVE VEHICLE SERVICED REGULARLY AT A FORD DEALER AND WAS NEVER INFORMED OF SUCH A HAZARD. WHILE DRIVING, HEARD A LOUD NOISE AND FELT A BAD JERK, REAR-END JUST FELL DOWN. HAD SEVERE MEDICAL ISSUES AS RESULT. FORD NEEDS TO ALERT CONSUMERS OF THIS PROBLEM AND IMPLEMENT A RECALL, BEFORE A FATAL OCCURS.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
DURING WET WEATHER MY 2001 FORD EXPEDITION WILL HAVE VARIOUS ELECTRICAL PROBLEMS INCLUDING WINDSHIELD WIPERS NOT WORKING, RADIO TURNING ON/OFF, DOOR LOCKS NOT WORKING AND WINDOWS NOT WORKING. SOMETIMES CAR WILL NOT START AT ALL. *TR
IN THE LAST FEW MONTHS, I HAVE NOTICED THAT WHEN IT RAINS, MY BLOWER MOTOR WILL RUN ON HIGH-SPEED AND MY LIGHTS WILL FLICKER AFTER I TURN THE VEHICLE OFF. AT FIRST IT WOULD STOP AFTER A FEW SECONDS, HOWEVER THIS LAST TIME, IT RAN FOR ABOUT 10 MINUTES AND FINALLY SHUT OFF. I HAVE A CO-WORKER WHO HAS THE EXACT SAME EXPEDITION AND ASKED HIM IF HE'S HAD THIS HAPPEN TOO HIM, WHICH HE STATED YES AND HAS BEEN GOING ON FOR AROUND 6 MONTHS. I CALLED FORD MOTOR CO TO INQUIRE ABOUT A RECALL, SINCE THIS IS VERY UNIQUE IN NATURE, AND (OF COURSE) THEY HAVE NO RECORD NOR KEEP ANY DATA ON ANYTHING (ACCORDING TOO THE REP). NOT QUITE SURE WHAT THEIR JOB IS! SO I CALLED THE LOCAL DEALER AND THEY WERE 'FAMILIAR' WITH MY PROBLEM AND HAD A 'FEW' FIXED. WELL, AFTER DOING SOME RESEARCH ON THE INTERNET, IT TURNS OUT THERE'S MORE THAN JUST A 'FEW' INCIDENTS.. THERE ARE SEVERAL!!! THE PROBLEM APPEARS TOO START WITH A WATER LEAK IN THE WINDSHIELD, GOING TO THE FUSE BOX AND GEMODULE WHICH IN TURN SENDS ELECTRICAL CURRENTS TO THE ABS MODULE WHICH CAUSE ALL SORTS OF PROBLEMS. NOW IF THIS ISN'T A FORD MANUFACTURERS DEFECT VERSUS NORMAL WEAR AND TEAR, THAN I GUESS MY COLLEGE EDUCATION MEANS NOTHING. FROM MY RESEARCH AND THE LOCAL DEALERS QUOTE, THE COST OF THIS REPAIR STARTS A $1000.00.!! AS OF TODAY, I HAVE NOT FIXED IT, I'M DECIDING IT I WANT TO GET A DIFF VEHICLE. *TR
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
Air Bags did not deploy Impact directly to drivers side of vehicle the other car was going 55 MPH caused me the driver to hit my head on the window hard. I was informed the air bags should have deployed by officer on site.
SIDE AIR BAG IN DRIVER SEAT DEPLOYED WHILE VEHICLE WAS STARTED AND IN PARK WITHOUT ANY COLLISION OR IMPACT OF ANY TYPE. VEHICLE WAS STATIONARY AND HAD BEEN RUNNING LESS THAN 30-45 SECONDS AND DRIVER WAS REACHING FOR SEAT BELT WHEN AIR BAG EXPLODED WITH ENOUGH FORCE TO CAUSE A HAND LACERATION AND TORN COLLATERAL LIGAMENT.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT WHILE THE BRAKES WERE DEPRESSED, THE SPARE TIRE DETACHED FROM UNDER THE VEHICLE CHASSIS. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS CONTACTED. THE VEHICLE WAS NOT REPAIRED AND THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 121,000 AND THE CURRENT MILEAGE WAS 121,400. UPDATED 06/29/12 *BF THE CONSUMER STATED THE CABLE HOLDING THE SPARE TIRE BROKE. UPDATED 07/10/12
HTTP://AUTOS.MSN.COM/RESEARCH/VIP/RELIABILITY.ASPX?YEAR=2001&MAKE=FORD&MODEL=EXPEDITION. *TR
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
I gave a friend a ride to Wal mart in my 2001 Expedition to buy some power steering fluid, luckily I parked over by the automotive section. I turned it off and waited in vehicle till he returned, about 7 or 8 minutes. I started the engine, grabbed the brake and dropped it in reverse when engine revved sending us backwards completely out of control with both feet on the brakes, spinning rear wheels and I turned ignition key off as quick as possible but violently slammed into a truck semitrailer only, parked alongside Wal mart tire shop. Completely totalled out the entire rear passenger liftback, taillights, tailgate, rear hatch window, left rear luever window, left tailpipe, tow hitch package and rear bumper. With only min. coverage, I'm now w/o a vehicle after completely replacing entire front and rear suspension, steering and tires plus alignment less than 6 months prior, with 275000 miles. Thank you very much Ford Motor Co. This was NOT an issue of driver error !.. I WILL find a way to legally hold you responsible for my loss, making FORD liable for repairing or replacing my vehicle ! This happened on Aug 29th, 2022 approx. 4pm at Wal mart property, in Ukiah, CA. 95482
TL*THE CONTACT OWNS A 2001 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 30 MPH, THE VEHICLE ACCELERATED WHILE DEPRESSING THE BRAKE PEDAL. THE FAILURE RECURRED SEVERAL TIMES. THE CONTACT ALSO STATED THAT THE SPEEDOMETER FAILED TO READ THE CORRECT SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BLOWER RESISTANT OF THE AIR CONDITION WAS BURNT OUT. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 177,000.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
THE HORN DOESN'T WORK AT ALL EVEN WHEN LOCKING WITH THE KEYLESS FOB. CRUISE CONTROL DOESN'T SEEM TO WORK AT ALL. I CAN ENGAGE THE E-BRAKE AND THE LIGHT WON'T TURN ON IN MY DASH. NONE OF THE CONTROLS ON MY STEERING WHEEL WORK AT ALL.
I JUST PURCHASED A 2001 FORD EXPEDITION EDDIE BOWER EDITION AND THE FRONT END SQUEAKS. SO I ACCESSED THIS SITE AND FOUND SEVERAL COMPLAINTS ABOUT THE SAME CONDITION. AFTER READING THESE COMPLAINTS, I AM WORRIED THAT MINE WILL DO THE SAME THING. I'M CONSIDERING PARKING THE VEHICLE AND NEVER USING IT AGAIN. SOMEONE NEEDS TO FORCE FORD TO RECALL THESE VEHICLES AND HAVE THEM REPAIR THE PROBLEMS BEFORE SOMEONE GETS HURT. TO HAVE THE FRONT END REPAIRED ON MY EXPEDITION WOULD COST AT LEAST $1500.00 OR MORE. I AM ON DISABILITY AND CANNOT AFFORD THESE REPAIRS. THIS IS A MANUFACTURE DEFECT AND NEEDS TO BE ADDRESSED AS SUCH. ALL VEHICLES ARE SUPPOSED TO BE DESIGNED WITH THE SAFETY OF, NOT ONLY THE PASSENGERS IN MIND, BUT ALSO OTHER VEHICLES ON THE ROAD. THE COST OF THE REPAIRS TO FORD MOTOR COMPANY WOULD BE MINOR COMPARED TO THE LOSS OF LIFE AND TO THE DAMAGES TO HUMANS AND VEHICLE(S) IN AN ACCIDENT. I DON'T WANT TO GET RID OF MY EXPEDITION, I JUST WANT IT SAFE AND TO BE REPAIRED PROPERLY. *TR
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
THE CHECK SUSPENSION LIGHT IS ON AND I NOTICED EVERY EXPEDITION IN THIS YEAR RANGE HAS SUSPENSION PROBLEMS AND THE WIREING SOMETIMES THE RADIO WILL GO OFF AND THE LIGHTS ON DASH AND SPEEDOMETER LIGHTS WILL SHUT OFF.
WIPERS FAIL, CAME WITHIN INCHES OF MAJOR CRASH SEVERAL TIMES, DUE TO POOR OR NO VISIBILITY FROM RAIN OR SNOW BECAUSE OF WIPERS COMPLETE FAILURE. ALSO, POWER WINDOWS FAIL, INTERIOR LIGHTS FAIL, RADIO FAILS, 4 WHEEL DRIVE FAIL AND IT WAS STATED ON LINE THAT AIR BAG FAILURE IS ALSO A PROBLEM. CAN NOT DRIVE IN RAIN OR SNOW! WHEN LOOKING UP THE GEM MODULE PART (GENERIC ELECTRONIC MODULE) IT WAS STATED IN SEVERAL ONLINE PARTS SOURCES THAT THE 2001 FORD EXPEDITION HAD A WINDSHIELD IMPROPERLEY SEALED AT THE FACTORY ON THE ASSEMBLY LINE. THUS WATER LEAKS ON THE GEM MODULE SHORTING IT OUT; AND IT WAS STATED THAT IN SEVERAL OF THE SAME VEHICLES THAT THEIR ENTIRE FUSE BOX FAILS WHICH IS LOCATED DIRECTLY UNDER THE GEM MODULE WHICH IS MOUNTED ON TOP OF THE FUSE BOX CAUSING ENTIRE ELECTRICAL FAILURE. I FEEL IT IS THE RESPONSIBILITY OF FORD TO RECALL THESE VEHICLES AND FIX THE PROBLEM. IT IS AN ASSEMBLY LINE FAILURE, I CAN NOT RENEW MY LICENCE DUE TO SAFETY STANDARDS UNTIL THIS ISSUE IS ADDRESSED AND FORD CORRECTS THE PROBLEM.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
DT: CONTACT STATES THE WINDSHIELD IS LEAKING, CAUSING THE COMPUTER IN THE FUSE PANEL TO SHORT OUT. THE STEREO, WINDSHIELD WIPERS, AND THE AIR CONDITIONER COME ON WHEN THE VEHICLE WAS NOT IN USE. WINDSHIELD WAS REPLACED. WARRANTY EXPIRED , AND ELECTRONIC PANEL HAD NOT BEEN REPLACED. FORD MANUFACTURER HAS BEEN CONTACTED.*AK
BLOWER MOTOR (INSIDE DASH) STOPPED WORKING. DEALER WAS PUZZLED BY THIS FALILURE AT 31.406 MILES. BLOWER MOTOR WAS JUST REPLACED UNDER WARRANTY. ON 4/14/04, (33,500 MILES) AIR CONDITIONING WAS BLOWING EVEN WITHOUT THE KEY IN THE IGNITION. RADIO. CLOCK AND WINSHIELD WIPERS STOPPED WORKING. APPARENT CAUSE: WATER LEAK. THIS SHOULD BE COVERED BY FIRST INCIDENT, SINCE THE PROBLEM IS IN THE SAME AREA, AND IT OCCURED IN AN INTERVAL OF 10 MONTHS AND ONLY 2,000 MILES. APPARENTLY IT IS NOT COVERED.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .