2019 Ford Expedition Brakes Problems

Vehicle Component: Hydraulic Brakes / Flexible Rubber Brake Hose (Front Passenger Side, Fromt Driver side ) Description of Incident: The front passenger-side braking system experienced a severe, unannounced mechanical failure that caused the brake pads to locked up tightly against the rotor while driving at highway speeds. This caused extreme mechanical friction, severe vehicle pulling, a burning odor, and dangerous levels of localized heat to radiate from the front right wheel assembly, creating an imminent fire and crash risk. Upon professional mechanical teardown and inspection, the brake caliper pistons and slider guide pins were verified to be functioning correctly. The root cause was diagnosed as an internal structural collapse of the factory-installed original equipment (Motorcraft) flexible rubber brake hose. The inner liner of the rubber hose degraded and ruptured internally, creating a restriction that acted as a one-way check valve. When the brake pedal was applied, hydraulic fluid forced its way down to clamp the caliper, but the collapsed inner lining blocked the fluid from returning to the master cylinder upon pedal release. This held destructive high pressure captive inside the caliper housing, causing the vehicle to continuously drag its front passenger driver brake pads. This internal hose collapse issue is widely documented across this vehicle platform generation and presents a severe public safety hazard due to unexpected braking resistance, rapid brake fade, and potential wheel-end thermal fires.

NHTSA ID

11770272

Incident

Sep 28, 2026

My vehicle is included in NHTSA recall 26V402. It has already rolled twice after I shifted into park and applied the electronic parking brake. I want these rollaway incidents documented and I want the park system inspected. One time it rolled backward several feet out of the driveway. Luckily, it stopped before it rolled down the street! The second time, it rolled a couple feet backward on a slight incline. This is dangerous! I always apply the parking brake in addition to putting the truck into park. I will need to take it in to a dealer or service center and have it inspected. I just want it documented here that it has happened twice and you are saying there is no remedy.

NHTSA ID

11763870

Incident

Aug 20, 2026

The contact called on behalf of a 2019 Ford Expedition. The contact stated that while he was driving his 2017 Kia Rio at 10-20 MPH, and approaching a red traffic light, the 2019 Ford Expedition that was driving approximately 60 MPH crashed into the rear of the contact's vehicle. The contact sustained neck and head injuries and was transported to the hospital by ambulance. The contact was informed that the injuries had aggravated the contact's underlying spinal injury. The contact was advised to undergo an emergency surgery. The air bags of the contact's vehicle did not deploy. The contact's vehicle was towed to a tow yard, where it was totaled. A police report was filed, and the report stated that the driver of the 2019 Ford Expedition advised that the vehicle crashed into the contact's vehicle due to brake failure. The other driver sustained unknown injuries and was also transported to the hospital by ambulance. No further information was available.

NHTSA ID

11697725

Incident

Oct 30, 2025

I took the car for a recall due OBD issues and reprogramming shortly after that 3 days after it was at redrock ford in Williston North Dakota is giving me Emergency brake malfunction in middle of driving car on cruise control this warning came on with a lightning symbol in red and circle around it disengaging cruise control on its own and also no showing speed cruise control is set for this is the 3rd time I take this car due to recalls they also just did seatbelt tensioners on front driver and passenger sides and is listed again for it and status on it is that no remedy is available due to parts not available I called the dealer after the OBD RECALL REPAIR and associate is stating I have to pay a diagnostic because is not related to EMERGENCY BRAKE ISSUES mentioned above I didn’t have this ebrake issue before u til oil took it to them now thanks to this I have a broken front right passenger wheel bearing most likely it engage ABS SYSTEMS AND MY WHEEL LOCKED WHILE DRIVING WITH MY Family and my kids now I have to buy a new driver side wheel bearing most likely have a mechanic installed also with a price of labor cost on top

NHTSA ID

11676361

Incident

Jul 5, 2025

The contact owns a 2019 Ford Expedition. The contact stated that while driving at various speeds and hitting a bump, the rear end of the vehicle shuddered violently. The contact also stated that upon starting the vehicle, the vehicle made an abnormally loud sound momentarily. Additionally, the contact stated that while depressing the accelerator pedal from a complete stop, the vehicle failed to respond. The contact stated that upon releasing and slightly depressing the accelerator pedal, the vehicle responded. Recently, the contact stated while driving at highway speeds, the front end of the vehicle would shake upon depression of the brake pedal without warning. The contact stated that the failure had been recurring while driving at various speeds, which required the contact to slightly depress the accelerator pedal several times until the vehicle progressively accelerated to the desired speed. There was no warning light illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was notified of the failure and a case was opened. Additionally, the manufacturer informed the contact that the VIN was not included in a recall and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 120,000.

NHTSA ID

11625309

Incident

Nov 13, 2024

Mileage

120,000 mi

Approximately One week ago, I was on the freeway when at 70 miles an hour warning light came in with brake system. Failure came up, and I lost all power to the vehicle and shut down and I tried restarting it on neutral. I was in traffic, which made it more difficult to go onto the side of the road went to I was in the center divider. There was no power of any kind to left side of vehicle windows, door locks, etc. the vehicle was towed to the dealership in San Diego where they told me they couldn’t look at the vehicle For over a month, but their service tech and the repair person from the dealership was unable to attach a computer to the vehicle scanner was not showing anything wrong. I then had the vehicle towed again to my home where the dealer had told me it was a battery however I purchased a new battery from the dealer , and it made no difference approximately three days later I started the vehicle to roll up the window that was down and everything seem to work however, I put it in and proceeded forward. The same situation occurred once again with the statement system system failure, but this time parking assist downhill Was also showing on the dashboard warning indicator. I have replaced the motor transmission and turbo on this back in January 2024. Vehicle is still under warranty however this seems to be a problem if the vehicle is cutting out with very minimal warning and shutting down on the freeway, this can cause an accident with myself and anybody near me , because the vehicle and the braking system shut down. I don’t know if this is a recall, but it’s something that should be looked at in a timely matter. Please contact me with further details. God bless.

NHTSA ID

11609282

Incident

Aug 8, 2024

My wife was driving home from work and when she went to stop at an intersection, the brakes failed to engage. She stated she pushed the brake to the floor and the car would not stop. We were on the phone when this occurred. She suddenly said she got into an accident as her car would not stop. She also stated that in the morning, the car would not stop as she was backing into her parking spot in the parking garage at work. Significant front end damage to my wife's vehicle causing almost $13k in damages including a bent frame. She was not going fast as she was approaching a major street from a side street.

NHTSA ID

11561065

Incident

Nov 30, 2023

a message on the instrument panel, and a red braking warning light the breaking start to get havey risking car crashing. Similer to issue NHTSA campaign number: 22V150000.

NHTSA ID

11485588

Incident

Aug 31, 2022