2019 Ford Expedition Seat belts Problems

My 2019 Expedition has experienced an inadvertent seat-belt pretensioner deployment. There was a very loud explosion-like bang, the belt tightened suddenly, fortunatelly I didn't loose control of the car and continue driving slowly until I got home (5 min away). Now the belt is locked and cannot retract or extend. The vehicle is not safely usable. I had light bruises on my left shoulder and some pain. I've called the dealer and they said there is a recall on this but no solution until September.

NHTSA ID

11756465

Incident

Aug 11, 2026

While driving a 2019 Ford Expedition under normal conditions, the driver-side front seat belt pretensioner suddenly deployed without a collision, impact, hard braking event, or other apparent reason. The deployment produced a very loud explosion-like sound immediately next to the driver's head/ear and forcefully activated the seat belt pretensioner. After the deployment, the driver's seat belt became completely locked and can no longer be extended or used. There were no known warning signs immediately before the deployment. The vehicle was not involved in an accident. The failure occurred spontaneously while the vehicle was being operated. I contacted an authorized Ford dealer after the incident. The vehicle is affected by Ford's recall involving inadvertent front seat belt retractor pretensioner deployment. The dealer advised that there is currently no remedy available for the recall. Because the pretensioner has already deployed and the driver's seat belt is now inoperative, the vehicle cannot be safely operated with a functioning driver's restraint. The failed seat belt/pretensioner assembly remains installed in the vehicle and is available for inspection. I am also contacting Ford directly regarding the failure and the lack of an available recall remedy.

NHTSA ID

11755974

Incident

Aug 10, 2026

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Number: 26V344000 (Seat Belts), 26V368000 (Structure), and 26V402000 (Power Train); however, the parts to do the recall repairs were not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The contact stated that the chrome around the center console had started to peel. The manufacturer was made aware of the issue. The failure mileage was approximately 108,000.

NHTSA ID

11755226

Incident

Jun 1, 2026

Mileage

108,000 mi

While I, the driver, was parking the vehicle, there was a loud pop noise next to my ear. My seatbelt locked up in place and there was smoke coming from the seatbelt tensioner area of the car. The seatbelt will not move at all now. I just took it into the Ford dealer and they said they are unable to fix it under the recall because it is only in the advanced stages. They recommend that I wait.

NHTSA ID

11754414

Incident

Aug 2, 2026

The contact owns a 2019 Ford Expedition. The contact stated that while driving at approximately 25 MPH, there was an abnormally loud popping sound coming from the vehicle, accompanied by a rotten-egg odor. The contact stated that the driver’s seat belt tightened and locked across the chest, rendering the seat belt inoperable; however, the contact was eventually able to unbuckle the belt. The contact had a headache due to the noise and left shoulder pain associated with the seat belt failure but had not sought medical attention. The contact stated that prior to the failure, the air bag warning light was illuminated. The contact had received notification of NHTSA Campaign Number: 26V344000 (Seat Belts). The dealer was notified of the failure, and an appointment was scheduled; however, the vehicle was not yet repaired. The manufacturer was notified of the failure, and the contact was provided a case number. The dealer and the manufacturer denied a request for a loaner vehicle. The failure mileage was approximately 152,000.

NHTSA ID

11753965

Incident

Jul 29, 2026

Mileage

152,000 mi

I am filing a safety complaint regarding a 2019 Ford Expedition seatbelt-related safety recall (25V197). The defect involves seatbelts that are unsafe & require replacement. Ford has acknowledged the defect but despite my numerous requests for assistance, has not provided any repair timeline, leaving the vehicle in an unsafe condition for an indefinite period. Seatbelts are a critical safety component. The defect prevents my seatbelts from functioning properly, creating risk of injury or death in the event of a crash. On XXX at 5:30 PM our passenger side seatbelt suddenly deployed while driving. At first my significant other [XXX] old female thought she'd been shot due to the loud bang & odor of gun powder when her seatbelt snapped violently, impacting her upper chest near the throat. Furthermore, the recall applies to the front driver’s side seatbelt as well. As the vehicle cannot be safely operated, I've been forced to park it until repairs are available. Manufacturer Response: Ford has stated that no parts or remedy timeframe is available. They are offering rental reimbursement, but the reimbursement rate is far below the actual cost of a rental vehicle, making it financially impossible to maintain safe transportation while waiting for Ford to provide a remedy. Impact: I'm without a safe vehicle due to a known safety defect, & Ford’s inadequate remedy/reimbursement leaves me without reasonable transportation. So I've been forced to secure a comparable rental vehicle. After searching for the lowest possible rates, beginning 7/24 I'm renting at a cost of $49.60/day for 30 days at a time. Requested Action: I request that NHTSA investigate Ford’s failure to provide a timely remedy for this safety recall & evaluate whether Ford’s rental reimbursement program complies with federal safety recall obligations. I also request that NHTSA require Ford to provide immediate remedy, transportation assistance, or full reimbursement for until repairs are completed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION

NHTSA ID

11753963

Incident

May 25, 2026

The contact owns a 2019 Ford Expedition. The contact stated that while stopping at a red light, there was a big explosion coming from the seat belt pretensioner that shook the vehicle. Additionally, the seat belt seized, and the air bag warning light was illuminated. The contact sustained whiplash and was treated with anti-inflammatory medication, shots, and muscle relaxers by the doctor. The contact associated the failure with NHTSA Campaign Number: 26V344000 (Seat Belts). The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 136,000.

NHTSA ID

11753556

Incident

Jul 28, 2026

Mileage

136,000 mi

The contact owns a 2019 Ford Expedition. The contact stated that while driving at an undisclosed speed, there was an explosion sounding like a gunshot coming from the top of the vehicle. The contact stated that the driver’s side seat belt retractor tightened, and the contact felt severe pressure on the chest, almost knocking the wind out of the contact. The vehicle was swerving due to the failure, but the contact was able to keep the vehicle under control before pulling over. There was a burned electronics odor coming from the seat belt location. The contact associated the failure with NHTSA Campaign Number: 26V344000 (Seat Belts). The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 61,000.

NHTSA ID

11753478

Incident

Jul 28, 2026

Mileage

61,000 mi

The contact owns a 2019 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V099000 (Seat Belts). While driving approximately 45 MPH and approaching an intersection, the air bag warning light illuminated. There was an abnormally loud sound like a gunshot coming from the vehicle, and smoke was inside the vehicle. The front passenger’s seat belt unexpectedly deployed and retracted on the side of the vehicle. The seat belt failed to move and became inoperable. Prior to the failure, the owner's daughter was seated in the front passenger’s seat. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 81,000.

NHTSA ID

11751497

Incident

Jul 18, 2026

Mileage

81,000 mi

The contact owns a 2019 Ford Expedition. The contact stated that the driver’s and front passenger’s side seat belts failed to operate properly. The driver’s and front passenger’s side air bags warning lights were illuminated. The contact received notification of NTHSA Campaign Number: 26V344000 (Seat Belts); and associated the failure with the recall. However, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 55,000.

NHTSA ID

11750937

Incident

Jul 16, 2026

Mileage

55,000 mi

The contact owns a 2019 Ford Expedition. The contact stated that while driving approximately 40 MPH, the driver’s seat belt pretensioner exploded and locked the driver in extremely tightly. The contact was startled and lost control of the vehicle, and the vehicle almost drove into a ditch. The vehicle was stopped, and after approximately 10 minutes, the driver’s seat belt retracted. The contact stated that the shoulder belt webbing did not retract, but the contact was able to latch the seat belt and continued driving. The vehicle was taken to the residence. The vehicle was then taken to a dealer, where it was diagnosed and it was determined that the seat belt and pretensioner needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, and a complaint was filed. The failure mileage was approximately 133,000.

NHTSA ID

11750918

Incident

Jul 12, 2026

Mileage

133,000 mi

The seatbelt failed, it retracted rapidly and locked into position. It left marks on my chest and a burn on my chest. The injury was from the tightened seatbelt. I was unable to easily get out of the seatbelt. The seatbelt will not work properly since it’s locked into place.

NHTSA ID

11750900

Incident

Jul 16, 2026

I heard a load pop noise and then smelled almost a burnt type smell. The next day my driver side seatbelt is completely locked. I’ve tried all my ford dealership close to me and I’ve called multiple customer service no one is willing to help me.

NHTSA ID

11748921

Incident

Jul 2, 2026

The contact owns a 2019 Ford Expedition. The contact received a notification for NHTSA Campaign Number: 26V344000 (SEAT BELTS); however, the part to complete the recall repair was unavailable. The contact stated that upon starting the vehicle, the seat belt warning light illuminated, and an abnormal loud sound emanated from the vehicle. The contact then noticed that the front passenger-side seat belt pretensioner had exploded without impact, releasing smoke inside the vehicle. Several dealers were contacted, but the dealers informed the contact that the parts were unavailable. The manufacturer was made aware of the failure and informed the contact that parts would not be available until September. The failure mileage was unavailable.

NHTSA ID

11748747

Incident

Jul 1, 2026

The airbag warning light illuminated on my 2019 Ford Expedition. My Ford dealer diagnosed the vehicle and confirmed that the condition is related to an active Ford safety recall. The dealer also confirmed that the defect disables the entire Supplemental Restraint System (SRS), meaning the airbags will not deploy in the event of a collision. I was informed that the recall replacement part will not be available until approximately December 2026 and that Ford will not authorize an interim repair or replacement using available parts. As a result, I am expected to continue driving a vehicle with a disabled airbag system for several months despite the known safety defect. The dealer advised that if I choose to have the vehicle diagnosed or repaired before the recall remedy becomes available, I must pay the costs myself and may only be eligible for reimbursement if Ford later authorizes it. This defect significantly increases the risk of serious injury or death because the airbags will not deploy in a crash. I am filing this complaint because a manufacturer should not leave owners without a functioning airbag system for months while waiting for recall parts.

NHTSA ID

11748011

Incident

Jul 1, 2026

On XXX, while driving my 2019 Ford Expedition (VIN: [XXX]) on the highway, the front passenger seatbelt retractor pretensioner spontaneously deployed with a loud explosion and smoke. There was no accident, no impact, and no erratic driving. The seatbelt is now completely locked and unusable, and the entire SRS/Airbag system is disabled with a hard fault light on the dash. My vehicle is covered under the newly expanded Safety Recall 26S34 / NHTSA Campaign 26V344. I immediately visited an authorized Ford dealership (Covert Ford) seeking an interim repair or a safe loaner vehicle. The dealer refused to help, stated that the parts are unavailable, and handed me an internal printout stating that the FSA program is paused (Recall 24S06 Supplement #1). Ford and the dealership are forcing me to drive an unsafe vehicle with a compromised restraint system and disabled airbags, putting my family at extreme risk because they do not have a remedy or interim solution available. I am requesting immediate federal intervention to hold Ford accountable and compel them to provide a safe rental/loaner vehicle until the final recall remedy parts are available. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11747570

Incident

Jun 14, 2026

The contact owns a 2019 Ford Expedition. The contact stated that while unbuckling the passenger’s side seat belt, the assembly deployed forcefully and struck the contact in the stomach. Following the retraction, white smoke was coming from the top of the seat belt assembly by the B-pillar. The contact experienced abdominal pain for several days but did not seek medical attention. An independent body shop inspected the vehicle and provided a repair estimate. Upon investigation, the contact discovered NHTSA Campaign Number: 24V099000 (Seat Belts); however, the part for the recall repair was unavailable. The dealer and the manufacturer confirmed that parts were not yet available. The manufacturer informed the contact that the vehicle must be repaired by an authorized Ford dealer to qualify for a reimbursement. The vehicle was not repaired. The failure mileage was approximately 90,000.

NHTSA ID

11747372

Incident

Jun 19, 2026

Mileage

90,000 mi

The contact owns a 2019 Ford Expedition. The contact stated that while slowing down and pulling into the driveway at 25 MPH, the passenger’s side air bag suddenly deployed without warning or impact. The seat belt struck the contact’s wife on the right arm and wrist, and she sustained bruises; however, medical attention was not provided. The local dealer was contacted and informed about NHTSA Campaign Number: 26V344000 (Seat Belts) and 24V099000 (Seat Belts). A loaner vehicle was initially provided, but the dealer informed the contact that the loaner was his responsibility. The vehicle was not diagnosed or repaired due to parts being on back order. The manufacturer was contacted and opened a case. The failure mileage was approximately 40,000.

NHTSA ID

11746130

Incident

May 26, 2026

Mileage

40,000 mi

As I was driving down the road, my passenger seatbelt popped and exploded, filling my car with smoke. My son yelled fire although I didn’t see a flame. My passenger seatbelt is no longer functioning. Leaving me with one less seat in my car. Ford refuses to fix or give a loaner

NHTSA ID

11745324

Incident

Jun 18, 2026

The contact owns a 2019 Ford Expedition. The contact received notification of NHTSA Campaign Number: 24V099000 (Seat Belts); however, the part to do the recall repair was not yet available. The contact stated that the dealer sent a mobile mechanic to place of employment to inspect the vehicle and the contact was informed that the seat belts were in proper working order. Recently while attempting to park the vehicle, there was a loud booming sound coming from the vehicle. The contact discovered that the front passenger's side seat belt retractor pretensioner had unexpectedly deployed. The contact stated that 30 minutes after the failure, there was an abnormal burning sulfur odor coming from the vehicle. The contact called the dealer, and a mobile mechanic arrived to inspect the vehicle. The mechanic advised the contact to drive the vehicle to the dealer for additional inspection. The vehicle was taken to the dealer where it remained. The contact was later informed that a second recall, NHTSA Campaign Number: 26V344000 (Seat Belts), was added to the VIN and that parts for the recall repairs were unavailable. The manufacturer was made aware of the failure, and a case was filed. The vehicle was not repaired. The failure mileage was approximately 95,000.

NHTSA ID

11744843

Incident

Apr 29, 2026

Mileage

95,000 mi

Middle row right side and middle row left side seat seatbelt retractor pretensioners are malfunctioning and causing the seat belts to lock up while the vehicle is in and driving. I have received alerts on my ford pass for this issue as well. As well as the front passenger and driver side.

NHTSA ID

11744221

Incident

May 1, 2025

While driving down the highway I suddenly heard a loud bang and what looked like smoke came out from the area by the front passenger seatbelt. The seatbelt had suddenly retracted fully and locked. Thankfully the seat was unoccupied at the time, so nobody was injured by this. When calling the local Ford dealership we were told we needed to bring vehicle in for inspection before parts could be ordered. When we called back to schedule the inspection we were told the recall was paused so we needed to wait to even have the inspection. After contacting Ford corporate we were finally able to bring in for inspection 06/01/2026 to confirm what we already knew about the broken seatbelt retractor. The dealership relayed this info to Ford, and Ford told them not to fix it at this time. When we called the dealership 06/08 they relayed that info to us. We then requested that Ford provide us a loaner vehicle. The dealership called us back 06/09 to let us know that Ford would not be providing a loaner vehicle. Our front passenger seat is occupied about 95% of the time, and that seatbelt is completely unusable. We have not been given any kind of timeline for when it can be repaired, and have no other option but to drive it the way it is. It is illegal and we are forced to put the life of one of our family members at risk because we do not have any extra seats or the money to buy yet another vehicle or pay for a rental as we are still paying for this vehicle that we bought less than a year ago.

NHTSA ID

11743160

Incident

Mar 3, 2026

The contact owns a 2019 Ford Expedition Max. The contact received a recall notification of NHTSA Campaign Number: 24V099000 (Seat Belts); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the front passenger's seat belt retractor pretensioner unexpectedly deployed while the contact's minor son was seated in the front passenger seat. The vehicle was taken to the dealer but was not inspected. The contact was informed of an inspection fee and was informed that the parts were unavailable. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 125,000.

NHTSA ID

11742813

Incident

May 11, 2026

Mileage

125,000 mi

he contact owns a 2019 Ford Expedition. The contact stated while driving 35MPH, occupied with his wife in the vehicle, the contact heard a loud bullet noise and his wife thought she has gotten injured from a weapon. The contact pulled over to the right side of the road and he noticed the passenger seat belt had retracted independently the exposed. The vehicle was taken to a dealer where they informed the recall was paused and they were nothing they could do at this time. The vehicle was not repaired. The contact was relating the failure to NHTSA Campaign Number: 26V344000 ( SEAT BETLS) The manufacturer was notified of the failure. The approximate mileage was 73,000.

NHTSA ID

11742076

Incident

May 25, 2026

Mileage

73,000 mi

While backing up the vehicle, the front passenger seat belt retractor pretensioner suffered an inadvertent, spontaneous pyrotechnic deployment. There was a loud pop resembling a firecracker, immediately followed by smoke in the cabin and the odor of gunpowder. The force of the explosive deployment dislodged the interior B-pillar trim panels. The passenger front seatbelt has been locked into place. Following this, the dashboard displayed a Check Engine light and a Battery charging system warning light, indicating the electrical system was damaged. The vehicle is rendered undriveable due to the disabled charging system and the compromised passenger seat belt. There were absolutely know warning lamps, messages, or unusual symptoms prior to the failure. At this time, the incident has not yet been physically inspected, as corporate customer service lines indicated a remedy hold on the active safety recall (Recall 24S06).

NHTSA ID

11740171

Incident

May 24, 2026