RoadVitals

1996 Ford F-250 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
176
Latest Sep 9, 2023
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
17
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
35

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1996 Ford F-250, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

38
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1996 FORD F-250 EQUIPPED WITH UNIROYAL LAREDO TIRES, SIZE: 265/75R16 (NA). WHILE MAKING A RIGHT TURN AT APPROXIMATELY 50 MPH, THE FRONT PASSENGER SIDE TIRE RUPTURED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS CONFIRMED THAT THE TREAD SEPARATED AND THE TIRE NEEDED TO BE REPLACED. THE TIRE WAS REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 185,000 AND THE TIRE FAILURE MILEAGE WAS 15,000. THE DOT NUMBER WAS UNAVAILABLE.

NHTSA ID 10794901 · filed Nov 19, 2015

TWO OUT OF FOUR KUMHO TIRES HAVE FAILED WITH A THIRD ONE ON ADVISEMENT IN POOR CONDITION. ONE TIRE SEPARATED IN HIGHWAY TRAFFIC AT HIGHWAY VELOCITY. EXTENSIVE DAMAGE TO VEHICLE, BODY AND FUEL SYSTEM. VERBALLY AND IN WRITING I ASKED FOR AN INVESTIGATION INTO THIS MATTER WITH NO ACTION BEING TAKEN. I HAVE MAINTENANCE LOGS, RECEIPTS, PICTURES, ESTIMATES AND ALL EMAIL CORRESPONDENCES FOR YOUR REVIEW. *TR ON SEPTEMBER 10, 2010, UPON A VISUAL INSPECTION, THE CONSUMER NOTICED THE RIGHT REAR TIRE WAS GETTING READY TO SEPARATE. SO, HE REPLACED IT WITH ONLY 15, 979 MILES ON THE VEHICLE. ON SEPTEMBER 25, 2012, THE LEFT REAR TIRE SEPARATED AT HIGHWAY SPEED WITH 22,642.6 MILES ON THE TIRE, THE APPROXIMATE TREAD WAS 7/32. UPDATED IVOQ 11/19/12

NHTSA ID 10481090 · filed Oct 19, 2012
All 38 reports naming tires & wheels

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

28
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1996 FORD F250. HIS VEHICLE CAUGHT ON FIRE WHILE HE WAS MAKING REPAIRS TO THE ENGINE. THE FIRE SPREAD TO THE WIRING HARNESS AND BURNED THE HIGH PRESSURE OIL LINE. HE HAD TO DISCONNECT THE BATTERIES. THE FORD MANUFACTURER WAS NOTIFIED OF THE FAILURE. FORDS LEGAL DEPARTMENT SENT A LETTER DENYING RESPONSIBILITY , BECAUSE THE VEHICLE WAS NOT REPAIRED BY A FORD DEALER. THE FAILURE MILEAGE WAS 210,000.

NHTSA ID 10295252 · filed Dec 10, 2009

TL* THE CONTACT OWNS A 1996 FORD F250. THE CONTACT STATED THAT DURING DECELERATION, SHIFTING INTO REVERSE, OR WHILE IN IDLE THE VEHICLE INTERMITTENTLY STALLED. THE MANUFACTURER WAS NOTIFIED IN REFERENCE TO RECALL# 07V553000, ENGINE AND ENGINE COOLING, ENGINE, DIESEL WHO CONFIRMED THAT HIS VIN WAS EXCLUDED. NO REPAIRS HAVE BEEN MADE. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 360,000 AND THE CURRENT MILEAGE WAS UNKNOWN. UPDATED 10/06/09 *BF UPDATED 10/08/09

NHTSA ID 10283633 · filed Sep 11, 2009
All 28 reports naming engine

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

17
reports

From owner reports, verbatim

THIS IS NOT A COMPLAINT BUT TO LET EVERYONE KNOW WHAT I HAVE FOUND TO BE PART OF THE PROBLEM ON THE STEERING NOT RETURNING AFTER A TURN. THE STEERING COLUMN BEARING IN THE TOP OF THE COLUMN IS BAD. I HAVE HAD TO REPLACE AT LEAST 20 OF THESE FOR THIS COMPLAINT AND FIXED THE PROBLEM. THE LOCKING OF THE STEERING WHEN BREAKING IS A HYDROBOOST PROBLEM NOT A STEERING PROBLEM. FORD NEED TO RESEARCH THIS AND CORRECT IT BEFORE THERE IS A DEATH BECAUSE OF IT. *TR

NHTSA ID 10668218 · filed Dec 25, 2014

TL*THE CONTACT OWNS A 1996 FORD F250 DIESEL. THE CONTACT STATED THE STEERING COLUMN BECAME VERY LOOSE WHILE DRIVING. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE FAILURE MILEAGE WAS 77,600.

NHTSA ID 10399114 · filed May 4, 2011
All 17 reports naming steering

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

16
reports

From owner reports, verbatim

Cruise control switch began smoking, disconnected it and took it to Awesome Ford of Chehalis, WA for recall service sometime in June or July. Service tech found that brake fluid had wicked its way up electrical harness into cruise control servo, necessitating replacement in order to complete recall service. FoMoCo has been unable/unwilling to replace cruise control servo and is instead requiring that I pull one from a wrecking yard in order to complete recall service.

NHTSA ID 11543544 · filed Sep 9, 2023

TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT HE WAS REPLACING THE GLOW PLUGS WHEN THE VEHICLE SUDDENLY CAUGHT ON FIRE. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE. THE MANUFACTURER WAS CONTACTED AND THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 06V286000 (VEHICLE SPEED CONTROL). THE CONTACT LATER RECEIVED A CALL FROM THE MANUFACTURER'S LEGAL TEAM, WHO ADVISED THAT THE FIRE WAS NOT RELATED TO THE RECALL. THE CONTACT STATED THAT THE MANUFACTURER NEVER INSPECTED THE VEHICLE TO MAKE THAT DETERMINATION. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 200,000.

NHTSA ID 10584057 · filed Apr 21, 2014
All 16 reports naming driver assistance

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

15
reports

From owner reports, verbatim

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE. ABOUT 5 GALLONS OF FUEL SPILLED OUT OF FILL TUBE.

NHTSA ID 11469663 · filed Jun 16, 2022

FUEL RUNNING OUT FOUNT TANK IN DRIVEWAY WITH SELECTOR ON REAR TANK

NHTSA ID 11196563 · filed Apr 15, 2019
All 15 reports naming fuel system

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

15
reports

From owner reports, verbatim

FORD F250 1996 BRAKE CYLINDER LEAK FIRE. *TR

NHTSA ID 10285108 · filed Sep 24, 2009

TL*THE CONTACT OWNS A 1996 FORD F-250. WHILE DRIVING 65 MPH DOWN A HILL, THE VACUUM PUMP FAILED WHEN THE BRAKES WERE DEPRESSED. THE CONTACT STATED THAT HE DROVE THROUGH A RED LIGHT AND COULD NOT STOP THE VEHICLE. THE VEHICLE FINALLY COASTED TO A HALT. THE EMERGENCY BRAKE DID NOT WORK EITHER DUE TO THE WEIGHT OF THE BOAT THAT THE VEHICLE WAS PULLING. THE CONTACT REPLACED THE VACUUM PUMP. THE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 115,000 AND FAILURE MILEAGE WAS 71,000.

NHTSA ID 10219703 · filed Feb 29, 2008
All 15 reports naming brakes

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

14
reports

From owner reports, verbatim

CONSUMER STATED THE FACTORY INSTALLED WIRING HARNESS WHICH IS COMING OUT OF THE ENGINE COMPARTMENT FUSE BOX BEGAN HAVING ELECTRICAL PROBLEMS WHICH WAS CAUSING THE TURN SIGNAL AND BRAKE LIGHTS TO BE INOPERATIVE.*JB

NHTSA ID 564781 · filed Mar 21, 2002

WHEN DRIVING AT ABOUT 25 MPH THERE IS HEAVY VIBRATION WITHIN STEERING. CONSUMER HAS TO USE BOTH HANDS TO KEEP CONTROL OF THE STEERING, OR STEERING WHEEL WILL FALL INTO CONSUMER'S HAND WITHOUT PRIOR WARNING. *AK

NHTSA ID 848236 · filed Sep 21, 1999
All 14 reports naming suspension

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

14
reports

From owner reports, verbatim

UNIT WAS PARKED AND SHIFTER PLACED IN THE "PARK" POSITION. THE TRUCK ROLLED BACK ACROSS THE PARKING LOT AND CAME INTO CONTACT WITH ANOTHER VEHICLE. WITNESSES ON THE SCENE VERIFIED THAT THE SHIFTER WAS IN PARK BUT THAT TRANSMISSION WAS NOT ENGAGED IN THAT POSITION. AFTER THIS INCIDENT, IT WAS DETERMINED, BY EXPERIMENT, THAT THE INDICATOR ON THE SHIFTER DID NOT SHOW THE ACTUAL GEAR. WHEN IN "PARK" THE TRUCK WAS ACTUALLY IN EITHER REVERSE OR NEUTRAL. ACCORDING TO OTHER SOURCES, THIS PROBLEM, OF EITHER JUMPING OUT OF PARK OR NOT BEING IN THE GEAR INDICATED, HAS BEEN A PROBLEM WITH FORD AUTOMATIC TRANSMISSIONS IN THE PAST.

NHTSA ID 762674 · filed Jun 5, 2002

THE OVERDRIVE LIGHT KEEPS FLASHING AND YOU CAN RESET THE COMPUTER AND THE TRANSMISSION WILL SHIFT FINE UNTIL THE OVERDRIVE LIGHT COMES ON. IT HAS BEEN TESTED AND IT SHOWS THERE IS NO REASON FOR IT TO BE FLASHING. HAVE HAD IT IN THE SHOP NOW 15 TIMES AND EVEN SPECIAL TECHNICIANS LOOKING AT IT AND CAN'T FIGURE IT OUT. I DON'T WANT TO LOOSE MY TRANSMISSION. *AK

NHTSA ID 759575 · filed Mar 20, 2002
All 14 reports naming transmission

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

10
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1996 FORD F250. THE CONTACT STATED THE VEHICLE WAS OFF AND THE KEY WAS OUT OF THE IGNITION WHEN THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE WHO STATED THAT THE FIRE STARTED UNDER THE HOOD FROM A WIRE. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS UNAVAILABLE.

NHTSA ID 10648731 · filed Oct 20, 2014

I HAD RAISED MY HOOD TO CHECK THE OIL, AND THERE WAS SMOKE FROM THE CRUISE CONTROL SHUT OFF SWITCH LOCATED AT THE END OF THE MASTER CYLINDER. IT CONTINUED TO SMOKE AND BURN UNTIL I UNPLUGGED IT. IT WAS NEARLY ON FIRE. THE BODY OF THE SWITCH IS MELTED AND BURNED. WHEN I WENT TO FORD DEALER ON 4/17/06 FOR A REPLACEMENT PART, THE PARTS MANAGER THOUGHT THAT THIS MIGHT BE PART OF THE RECALL THAT IS IN FORCE FOR THE F-150. THE SERVICE MANAGER CHECKED, AND IT DOES NOT APPLY TO THE F-250. THIS IS DISTURBING TO ME, BECAUSE THE SWITCH IS THAT SAME FOR EITHER VEHICLE. *NM

NHTSA ID 10155625 · filed Apr 18, 2006
All 10 reports naming electrical

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

6
reports

From owner reports, verbatim

4 WHEEL LIGHT STATED THAT IT WAS IN 4- WHEEL DRIVE, IT WAS INFACT NOT, AND I ALMOST WENT OFF OF A CLIF. PUT NEW HUBS ON AND IT FAILED AGAIN IN JUST A LITTLE BIT OF MUD. 4 WHEEL LIGHT STATED THAT IT WAS IN 4 WHEEL AGAIN.*AK

NHTSA ID 743758 · filed Apr 9, 2001

VEHICLE HAS HAD CONTINUED PROBLEMS WITH SUSPENSION/ALIGNMENT, REPAIRS SEVERAL TIMES AND STILL EXPERIENCES PROBLEMS. MJS

NHTSA ID 547253 · filed Jul 14, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

5
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE DRIVERS SEAT RECLINED INDEPENDENTLY. THE CONTACT WAS A LICENSED MECHANIC WHO STATED THAT THE BOLTS THAT HOLD THE SEAT UPRIGHT WERE BROKEN. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.

NHTSA ID 10593652 · filed May 23, 2014

CONSUMER STATED THE FACTORY INSTALLED WIRING HARNESS WHICH IS COMING OUT OF THE ENGINE COMPARTMENT FUSE BOX BEGAN HAVING ELECTRICAL PROBLEMS WHICH WAS CAUSING THE TURN SIGNAL AND BRAKE LIGHTS TO BE INOPERATIVE.*JB

NHTSA ID 564781 · filed Mar 21, 2002

Too few reports in this category for a page of its own — they appear in the full complaint list.

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

5
reports

From owner reports, verbatim

REAR RIGHT FEAMALE PORTION OF SEATBELT LATCH BECAME DETATCHED FROM BELT. IT APPEARS THE STITCHING THAT BINDS THE BELT TO ITSELF AFTER IT PASSED THROUGH THE LATCH BODY FAILED. THERE WAS MINIMAL STRESS ON BELT AT TIME OF FAILURE, MY DAUGHTER HAD PULLED UP ON LATCH BODY TO SECURE BELT MALE END IN TO FEMALE BODY WHEN BODY SEPRATED FROM BELT.

NHTSA ID 10130015 · filed Jul 25, 2005

THE DRIVERS SIDE SEAT BELT, LOCKING BUCKLE WILL NOT LOCK AND HOLD.*AK

NHTSA ID 10029062 · filed Jul 24, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

5
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT THE CROSS MEMBER, WHICH HELD THE REAR OF THE FUEL TANK WAS CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 96V146000 (STRUCTURE) THAT BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 96,000. *TR

NHTSA ID 10499660 · filed Feb 22, 2013

VEHICLE HAS HAD CONTINUED PROBLEMS WITH SUSPENSION/ALIGNMENT, REPAIRS SEVERAL TIMES AND STILL EXPERIENCES PROBLEMS. MJS

NHTSA ID 547253 · filed Jul 14, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

4
reports

From owner reports, verbatim

TRAILER HITCH SIDE PLATES RECEIVER WAS ATTACHED BY 6 BOLTS OF WHICH FOUR ATTACHMENT PARTS BROKE, WAS ABLE TO MAINTAIN CONTROL OF TRUCK AND TRAILER. IF OTHER TWO BROKE, TRAILER WOULD HAVE SEPARATED. OWNER REPAIRED AND REINFORCED ATTACHMENTS FROM PARTS 9085087 RIGHT AND 9085088 LEFT THAT MANUFACTURER SENT. EAZLIFT TRAILER HITCH. *AK CONSUMER STATES THAT THE ATTACHMENT POINTS ON REPLACEMENT PARTS ARE APPROXIMATELY 1/2 INCH WIDER THAT THE BROKEN PARTS. *SLC

NHTSA ID 896668 · filed Sep 21, 2001

RIM IS MADE OF ALUMINUM, AND WHEEL IS MADE OF STEEL. THESE DIFFERENT METALS CAUSE THE TWO COMPONENTS TO WELD TOGETHER, AND A HAMMER NEEDS TO BE USED TO SEPARATE THEM. *AK CONSUMER HAS TAKEN TO DEALER WHO ALSO HAD TOUSE A DEAD BLOW HAMMER TO POUND THEM APART, HOWEVER DEALER DID NOT DO ANYTHING ABOUT THE PROBLEM. *SLC

NHTSA ID 885957 · filed Apr 16, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

2
reports

From owner reports, verbatim

WINDSHIELD WIPER MOTOR REPLACED TWICE, 3/13/97 & 12/12/97. CJ

NHTSA ID 559318 · filed Feb 1, 2001

REAR VIEW MIRROR IS LOCATED TO FAR DOWN AND IT'S VERY DIFFICULT TO SEE CROSS TRAFFIC.

NHTSA ID 522570 · filed Aug 8, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

2
reports

From owner reports, verbatim

THE CRUISE CONTROL WILL BE CANCELLED BY TURNING ON THE LEFT TURN SIGNAL ONLY, NOT THE RIGHT TURN SIGNAL. CAUSING A LOSS OF VEHICLE SPEED. THE CRUISE CONTROL OTHERWISE FUNCTIONS NORMALLY. ALSO, IF I AM AT A STEADY SPEED IN HIGH GEAR [OVERDRIVE] , THE TRUCK WILL DOWNSHIFT, AND THE RPM'S WILL INCREASE 300-500 IF I UTILIZE THE LEFT TURN SIGNAL. THIS PHENOMENON DOES NOT OCCUR WHEN STOPPED IN GEAR OR IN PARK. I RECENTLY REPLACED THE TACHOMETER WHICH HAD BEEN STICKING. THE WHILE OBSERVING THE NEW TACH, I NOTICED THE RPM CHANGES. CANCELLING THE OVERDRIVE CAUSES A SIMILAR, BUT MORE DRAMATIC INCREASE IN RPM AND THE ASSOCIATED DOWNSHIFTING.*AK

NHTSA ID 10116547 · filed Apr 7, 2005

WHEN SWITCHING FROM LOW BEAM TO HIGH BEAM, HEADLIGHTS GO OUT INTERMITTENTLY. VEHICLE NOT TAKEN TO DEALER YET.*AK *YH

NHTSA ID 895741 · filed Sep 5, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

1
report

From owner reports, verbatim

VEHICLE WOULD NOT START. CONSUMER HAD CAR TOWED TO DEALER, AND THEY SAID VEHICLE NEEDED A TUNE UP AND COIL PACK REPLACE. DEALER SAID THAT PLUGS WOULD NOT COME OUT BECAUSE THEY WERE STUCK. SO CONSUMER WAS NOT ABLE TO DRIVE VEHICLE BECAUSE THE PLUGS WON'T COME OUT. DEALER CHARGED A $1000 TO TAKE THEM OUT.*AK THE LIGHT AT THE REAR OF THE VEHICLE FAILED. THE STARTER FAILED THREE TIMES. A/C FAILED. THE GEAR SHIFTER FAILED. THE EXHAUST SYSTEM FAILED. BRAKE CALIPER AND ROTOR FAILED. WIRES UNDERHOOD RUST OUT. POWER STEERING HOSE FAILED. *YH

NHTSA ID 873293 · filed Oct 18, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .