2006 Ford Fusion Body & structure Problems

I HAVE ALREADY CONTACTED NHTSA, REFERENCE # 11119887, I EXPLAINED THAT THE VEHICLE WAS SOLD TO ME ON JANUARY 21, 2017 BY AL PIEMONTE FORD DEALERSHIP IN ILLINOIS. I HAD NO KNOWLEDGE THAT THE VEHICLE ALREADY HAD AN AIRBAG RECALL ON IT AND THEY SOLD IT TO ME WITHOUT DISCLOSING THIS INFORMATION. THEY LATER SENT ME MY FIRST RECALL NOTICE IN THE MAIL 16S26 / NHTSA RECALL 16V-384 WE WERE INVOLVED IN A CAR ACCIDENT AND THE AIRBAGS DID NOT DEPLOY. WHEN I WENT TO MY LOCAL FORD DEALER, WHERE I WAS TOLD TO GO, THE FORD DEALERSHIP INFORMED US THAT THE RECALL WAS ONLY FOR THE PASSENGER SIDE NOT FOR THE DRIVER SIDE AIRBAG. I SHOWED THEM PROOF OF OUR ACCIDENT INCLUDING PICTURES FROM THE INSURANCE SHOWING THE FORD DEALER THAT NEITHER OF THE AIRBAGS DEPLOYED DURING THE ACCIDENT. WE PROVIDED PROOF AND PAPERWORK TO THE FORD DEALER. THEY ONLY REPLACED ONE AIRBAG FOR FREE AND FORCED US TO PAY $536.41 OUT OF POCKET. THIS IS OUR ONLY VEHICLE AND WE HAVE A SMALL CHILD. THEY TOLD US THE FACT THAT THE DRIVER SIDE DID NOT DEPLOY DURING THE CAR ACCIDENT IS NOT THERE PROBLEM AND THERE IS NOTHING THAT THEY COULD DO; SO WE HAD NO OTHER CHOICE, WE WE'RE FORCED TO HAVE BOTH AIRBAGS REPLACED. I HAVE AN OFFICIAL COMPLAINT PUT IN WITH FORD COMPANY, COMPLAINT # [XXX] I SENT THIS COMPLAINT TO THEIR CUSTOMER RELATIONSHIP CENTER IN MICHIGAN. I ALSO SENT THIS COMPLAINT TO THE AL PIEMONTE FORD IN MELROSE PARK, IL WHERE THE VEHICLE WAS ORIGINALLY PURCHASED. I ALSO PUT IN A COMPLAINT WITH THE FEDERAL TRADE COMMISSION, OFFICE OF DEFECT INVESTIGATION COMPLAINT #100426513 I HAVE NOT HEARD BACK FROM ANYONE! NO RESPONSE BACK FROM FORD, NO RESPONSE BACK FROM THE FEDERAL TRADE COMMISSION AND NO RESPONSE BACK FROM NHTSA. DO YOU HAVE AN UPDATE OR ANY STATUS ON MY COMPLAINT? PLEASE ADVISE. THANK YOU, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CC *TR

NHTSA ID

11209510

Incident

May 9, 2019

PASSENGER FRONT DOOR WILL NOT OPEN FROM THE INSIDE, BUT CAN OPEN FROM OUTSIDE DRIVERS SIDE FRONT TURN SIGNAL DOES NOT FLASH, STAYS SOLID. REPLACED BULB BUT DOES SAME THING.

NHTSA ID

11113470

Incident

Jul 16, 2018

Mileage

187,000 mi

TAKATA RECALL, BODY PAINT HORRIBLE, RUSTED EARLY, TRANSMISSION WENT WENT, ELECTRICAL SYSTEM HORRIBLE, TURNS LIKE A TRUCK

NHTSA ID

11041459

Incident

Jun 1, 2016

Mileage

100,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. WHEN THE CONTACT ATTEMPTED TO EXIT THE VEHICLE, THE FRONT DRIVER SIDE DOOR HANDLE FAILED TO OPERATE. AS A RESULT, THE CONTACT HAD TO ROLL THE WINDOW DOWN TO EXIT THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE DRIVER SIDE DOOR HANDLE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 233,000.

NHTSA ID

10978893

Incident

Aug 5, 2016

Mileage

233,000 mi

[XXX] : THE INSIDE DOOR HANDLE BROKE ON FRONT PASSENGER SIDE AND DRIVER SIDE. THEY HAVE BEEN BREAKING FOR OVER TWO YEARS NOW. THE PRICE TO FIX THIS IS GOING TO BE 243.50 AND THE FORD MOTOR COMPANY WILL NOT FIX IT AND WILL NOT GIVE A PERCENTAGE OFF. I AM NOT THE ONLY ONE WHO IS HAVING THIS PROBLEM. IT IS ALL OVER THE INTERNET WAYS TO FIX THIS PROBLEM BECAUSE FORD WILL NOT FIX. OR DO ANYTHING. THIS IS A SAFETY HAZARD IF YOU HAVE A WRECK OR EMERGE IN WATER YOU WOULD NOT BE ABLE TO GET OUT. I THINK YOUR DEPARTMENT NEEDS TO GET INVOLVED....THEY RECALL THE FORD F150 FOR THE SAME THING, I AM 68 YEARS OLD AND IF I GET INTO A WRECK THEY WILL BE NO WAY FOR ME TO GET OUT OF MY CAR. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10935621

Incident

Jan 1, 2015

Mileage

144,000 mi

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER SIDE AIR BAG WARNING INDICATOR ILLUMINATED. IN ADDITION, THE INTERIOR DRIVER SIDE DOOR HANDLE FRACTURED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS APPROXIMATELY 48,000. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ID

10926345

Incident

Jul 4, 2016

Mileage

48,000 mi

I WAS PARKING IN A BETTENDORT, IOWA RESTAURANT PARKING LOT WHEN MY CAR SURGED FORWARD. I APPLIED THE BRAKES, BUT CAR WOULD NOT STOP. IT LEFT THE PARKING LOT, CROSSED A SIDEWALK AND WENT ONTO A STREET NEAR AN INTERSECTION. I KEPT APPLYING THE BRAKES, BUT CAR STILL WOULDN'T STOP. IT COLLIDED WITH AN ONCOMING CAR, CROSSED OVER A MEDIAN AND FINALLY STOPPED ON ANOTHER STREET ACROSS FROM THE INTERSECTION.

NHTSA ID

10874616

Incident

Jun 3, 2016

Mileage

143,000 mi

INTERIOR FRONT DOOR LATCHES BROKE AROUND THE 100,000 MILEAGE. ALL FOUR ELECTRIC WINDOW REGULATORS/MOTOR HAVE FAILED FROM THE 80,000-110,000 MILEAGE PERIOD. EACH OF THE REGULATORS PLASTIC ROLLERS WHERE THE CABLE GOES AROUND WERE BROKEN. TWO OF THE AUTOMATIC DOOR LOCKS QUIT WORKING AS WELL. ALL MOTOR MOUNTS HAVE BEEN REPLACED AT LEAST ONCE AND 2 HAVE BEEN REPLACED TWICE EACH. 4-CYLINDER. I HAVE SEEN 100'S OF COMPLAINTS ONLINE ABOUT THE MOTOR MOUNTS AND MANY FOR THE INTERIOR LATCHES AND WINDOW REGULATORS. I HAVE SPENT OVER A THOUSAND DOLLARS ON THE MOTOR MOUNT ISSUES.

NHTSA ID

10871642

Incident

Aug 1, 2015

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE DRIVER'S DOOR OPENED WHILE DRIVING. THE CONTACT STATED THAT THIS WAS A RECURRING ISSUE. IN ADDITION, THE CONTACT STATED THAT THE AIR BAG LIGHT REMAINED ILLUMINATED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 127,000. ...UPDATED 02/19/16 *BF *TR

NHTSA ID

10811733

Incident

Dec 15, 2015

Mileage

127,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE FRACTURED ON THE DRIVER AND PASSENGER SIDES OF THE VEHICLE. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHERE THE DOOR HANDLE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

NHTSA ID

10749107

Incident

Oct 17, 2014

Mileage

200,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE FOAM WAS PROTRUDING FROM BENEATH THE HOUSING OF THE AIR BAG. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 44,000.

NHTSA ID

10746193

Incident

Jul 10, 2015

Mileage

44,000 mi

THE INTERIOR DOOR HANDLE BREAKS, INCASE OF CRASH OR FIRE YOU CANNOT EXIT. I WAS TOLD BY THE DEALER OTHER CARS WITH THE SAME DOOR HANDLE, HAS THEM RECALLED FOR THE SAME REASON.

NHTSA ID

10735814

Incident

Jul 19, 2015

Mileage

156,213 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE DRIVER SIDE DOOR FAILED TO OPEN FROM THE INSIDE BECAUSE THE HANDLE WAS FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 119,000.

NHTSA ID

10732218

Incident

May 1, 2015

Mileage

119,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER SIDE AIR BAG WAS EXPOSED THROUGH THE DASHBOARD. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE DASHBOARD WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 09/10/15*LJ UPDATED 12/11/2015*JS

NHTSA ID

10730348

Incident

Dec 19, 2013

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE FRACTURED AND PREVENTED THE CONTACT FROM EXITING THE VEHICLE. THE CONTACT STATED THAT THE PART WAS REPLACED THREE TIMES ON BOTH THE DRIVER AND PASSENGER SIDE DOOR HANDLES. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DOOR HANDLE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF FAILURE. THE FAILURE MILEAGE WAS 48,000.

NHTSA ID

10703124

Incident

Mar 18, 2015

Mileage

48,000 mi

WHEN VEHICLE REACHES 65 MPH A BUFFETING OF THE REAR WINDOW IS SO LOUD THAT IT SEEMS AS IF IT WILL BREAK . DOES NOT HAPPEN ALL THE TIME. IT HAPPENS EVEN WITH THE WINDOWS RAISED. I HAVE A BLANKET STUFFED BETWEEN THE REAR DASHBOARD AND THE WINDOW TO QUIET THE BUFFETING. OWNERS MANUAL REFERS TO THE PROBLEM AND HOW TO REMEDY IT IF THE WINDOWS IN THE FRONT COMPARTMENT ARE DOWN , BUT NOTHING IF THE WINDOWS ARE UP. NEVER HAD THIS HAPPEN IN THE PAST WITH ANY VEHICLE . VERY UNUSUAL . *TR

NHTSA ID

10692848

Incident

Nov 20, 2013

Mileage

71,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE PARKED, THE FRONT DRIVER SIDE INTERIOR DOOR HANDLE FAILED TO OPEN THE DOOR. THE FAILURE OCCURRED ON ONE OCCASIONS. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE INTERIOR DRIVER SIDE DOOR HANDLE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.

NHTSA ID

10633563

Incident

Sep 6, 2014

Mileage

100,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE DOORS BECAME INOPERABLE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 123,000.

NHTSA ID

10630789

Incident

Mar 30, 2012

Mileage

123,000 mi

THE DASHBOARD IS BULGING/BUCKLING AGAINST THE PASSENGER SIDE AIRBAG. THE BUBBLE APPEARS TO BE CAUSED BY THE DASH MATERIAL SURROUNDING THE AIRBAG BECOMING DETACHED OR UNGLUED. THE POSITION OF THIS BULGING AND SEPARATION CAUSE CONCERN THAT THE AIRBAG MAY MALFUNCTION UPON DEPLOYMENT. *TR

NHTSA ID

10626640

Incident

Aug 13, 2014

Mileage

85,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER SIDE DASHBOARD WAS SEPARATING WHICH COULD POSSIBLY EXPOSE THE AIR BAG. THE CONTACT MENTIONED THAT THE PASSENGER SIDE AIR BAG LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ENTIRE DASHBOARD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 53,000.

NHTSA ID

10626159

Incident

Jul 8, 2014

Mileage

53,000 mi

THE DASHBOARD IS SEPARATING FROM THE PASSENGER AIR BAG AREA AND SEEMS TO BE STRETCHED BY SOMETHING, UNSURE AS TO CAUSE AS NOTHING IS APPARENT. ALSO THE FRONT LEFT DEFROSTER AIR VENT NEAR THE WINDSHIELD STARTED TO DETACH FROM THE DASHBOARD AS IF IT WAS UNDER SPRING PRESSURE TO DO SO. THE LOCAL DEALER SAYS THERE IS NO FIX FOR THIS TO HIS KNOWLEDGE , EXCEPT TO REPLACE THE ENTIRE DASHBOARD. THE DASHBOARD DOES NOT APPEAR TO BE MADE OF MATERIAL THAT STANDS UP TO UV LIGHTING AS TO WEAR AND NOW APPEARS TO BE EITHER POOR QUALITY MATERIALS OR WAS FACTORY INSTALLED IMPROPERLY. *TR

NHTSA ID

10622183

Incident

Apr 1, 2014

Mileage

99,000 mi

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT NOTICED A PROTRUSION ON THE PASSENGER SIDE DASHBOARD WHERE THE AIR BAG WAS LOCATED. IT APPEARED AS IF THE AIR BAG WOULD DEPLOY AT ANY MOMENT. THE VEHICLE WAS TAKEN TO TWO MECHANICS WHO BOTH STATED THAT THE PROTRUSION WAS NOT CAUSED BY THE AIR BAG. THE VEHICLE WAS TAKEN TO A BODY SHOP AND THE MECHANIC STRETCHED THE MATERIAL TO REPAIR THE DASHBOARD AND CLOSED THE OPENING THAT WAS CREATED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 62,000. UPDATED 09/15/14*LJ

NHTSA ID

10619215

Incident

Jul 8, 2014

Mileage

62,000 mi

MOTOR MOUNTS: ALL THREE MOUNTS HAVE BEEN REPLACED. 6 TOTAL. ONE HAS BEEN REPLACED TWICE. ONE THREE TIMES. ELECTRIC DOOR LOCKS & WINDOW REGULATORS: FRONT DRIVER AND REAR RIGHT PASSENGER HAVE FAILED. DRIVER FLOOR MAT: SLIDES. *TR

NHTSA ID

10616144

Incident

Jul 1, 2008

Mileage

38,000 mi

THE DRIVER'S DOOR COULD NOT BE OPENED FROM INSIDE....HAD TO LOWER WINDOW AND REACH OUTSIDE TO OPEN THE DOOR. I HAVE TO DO THIS ALL THE TIME SINCE THIS PROBLEM STARTED. THIS IS A SAFETY PROBLEM IN THE EVENT I LOSE POWER AND AM UNABLE TO OPEN THE WINDOW IN ORDER TO OPEN DOOR IN AN EMERGENCY. EXITING IS DELAYED. *TR

NHTSA ID

10595031

Incident

May 25, 2014

Mileage

62,061 mi

2006 FORD FUSION: TWO SAFETY ISSUES 1. THE DASHBOARD ON THE PASSENGER SIDE NEAR THE AIR BAG IS WARPED/BULGED. THE AIR BAG INDICATOR FLASHES ON EVERY ONCE IN AWHILE. I AM CONCERNED THE AIR BAG WILL DEPLOY CAUSING HARM. THIS IS A MAJOR SAFETY CONCERN. 2. COMPLAINT: CRACKING AND POPPING IN MY FRONT SUSPENSION WHEN TURNING OR GOING OVER BUMPS. ABOUT TWO YEARS AGO I TOOK MY CAR TO A FORD DEALERSHIP AND THEY STATED THERE WAS A TECHNICAL SERVICE BULLETIN AND A "SUB FRAME ASSEMBLY KIT" NEEDED INSTALLED. FORD WOULDN'T COVER THE REPAIRS BUT I BARGAINED THEY ENDED UP COVERING THE COST OF THE PART AND I PAID LABOR. PROBLEM SEEMED TO STOP FOR AWHILE BUT IS NOW BACK. MY CONCERN IS IF THE SUBFRAME BREAKS IT WILL CAUSE AN ACCIDENT. I DRIVE 25 MILES TO WORK MONDAY THRU FRIDAY, 90% IS HIGHWAY. *TR

NHTSA ID

10555053

Incident

Aug 1, 2010

Mileage

50,000 mi