RoadVitals

2006 Ford Fusion Suspension Problems

Owner-reported complaints naming the suspension system, filed with NHTSA

Data refreshed

Suspension reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
11
Latest Jun 9, 2025
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
2%
of 730 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming suspension components — springs, struts, shocks, control arms and related hardware. Every record below is an owner-reported complaint about the 2006 Ford Fusion submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 11 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming suspension

Shown in the owner’s own words, exactly as filed

BrakesOther / unspecifiedSuspension
Filed Jun 9, 2025
Crash reported

Tuve un Choque mi carro no freno y Choque a un carro que iba a dar vuelta a la izquierda, frene y mi carro no lo hizo , el impacto fue el que freno , mi carro se dano todo el frente , el punto es que yo lleve mi carro a remplazar las bolsas de aire al dealer , hace como 7 messes que porque estaban defectuosas ,, a mi carro no le hicieron ningun cambio de bolsas de aire solo las desconectaron , y al dia siguiente me prende en el tablero el foco De la bolsa de aire .no debieron desconectar eso no fue lo que me dijeron a mi

NHTSA ID
11665852
Incident
Jun 6, 2025
AirbagsElectricalSuspension
Filed Mar 22, 2021

THE AIRBAGS NEVER WORKED THE CAR KEEPS SAYING CHECK CHARGING SYSTEM EVEN THOUGH MY BATTERY IS BRAND NEW AND ALSO MY FRONT RIGHT TIRE SOUNDS LIKE LOOSE METAL

NHTSA ID
11404163
Incident
Jan 15, 2021
Suspension
Filed Feb 11, 2019

REAR SUSPENSION COMPLETELY RUSTED OUT NOT REPAIRABLE NEEDS REPLACEMENT AT 40,000 MILES,2006 FORD FUSION

NHTSA ID
11176130
Incident
Jan 1, 2019
Other / unspecifiedSteeringSuspension
Filed Aug 8, 2017

AXLE /DRIVE SHAFT BROKE WHILE IN MOTION

NHTSA ID
11013731
Incident
Aug 5, 2017
AirbagsBody & structureSuspension
Filed Dec 6, 2013

2006 FORD FUSION: TWO SAFETY ISSUES 1. THE DASHBOARD ON THE PASSENGER SIDE NEAR THE AIR BAG IS WARPED/BULGED. THE AIR BAG INDICATOR FLASHES ON EVERY ONCE IN AWHILE. I AM CONCERNED THE AIR BAG WILL DEPLOY CAUSING HARM. THIS IS A MAJOR SAFETY CONCERN. 2. COMPLAINT: CRACKING AND POPPING IN MY FRONT SUSPENSION WHEN TURNING OR GOING OVER BUMPS. ABOUT TWO YEARS AGO I TOOK MY CAR TO A FORD DEALERSHIP AND THEY STATED THERE WAS A TECHNICAL SERVICE BULLETIN AND A "SUB FRAME ASSEMBLY KIT" NEEDED INSTALLED. FORD WOULDN'T COVER THE REPAIRS BUT I BARGAINED THEY ENDED UP COVERING THE COST OF THE PART AND I PAID LABOR. PROBLEM SEEMED TO STOP FOR AWHILE BUT IS NOW BACK. MY CONCERN IS IF THE SUBFRAME BREAKS IT WILL CAUSE AN ACCIDENT. I DRIVE 25 MILES TO WORK MONDAY THRU FRIDAY, 90% IS HIGHWAY. *TR

NHTSA ID
10555053
Incident
Aug 1, 2010
Mileage
50,000 mi
Powertrain (other)Suspension
Filed Sep 1, 2013

I HAVE A 2006 FUSION THIS PROBLEM STARTED A YEAR AGO. FIRST MY CAR SHAKES, WHEN DRIVEN 20MPH AND TRY TO ACCELERATE IT HAS A HARD TIME PICKING UP SPEED IT MISSES. SO I HAD MY SPARK PLUGS CHANGED TWICE IN THE LAST YEAR BECAUSE I THOUGHT THAT'S WHAT WAS WRONG. I TOOK IT TO MY LOCAL GOOD YEAR AND THEY NOTICED THAT I'VE HAD MY SPARK PLUGS CHANGED WITH THEM TWICE SO, THE MECHANIC TOOK MY CAR APART AND FOUND THAT MY 5TH CYLINDER WAS BAD AND THAT IT WAS BURNING THROUGH MY COILS. 2 YEARS AGO I HAD ISSUES WITH MY BALLS JOINTS ON MY CAR FRONT TIRES FIXED IT NOW, I AM HAVING THE SAME PROBLEM MY BALL JOINTS HAVE CLAY IN THEM HOW THAT HAPPEN I DON'T KNOW. THERE IS ALSO A 3RD PROBLEM THAT I AM HAVING WITH MY TRANSMISSION. I CAME ACROSS THIS WEBSITE TO SEE IF THERE WERE ANY RECALLS FOR MY VEHICLE, OF COURSE IT WOULD BE MY LUCK NOTHING!!! I WORK FOR TOYOTA AND THEY RECALL THEIR VEHICLES ALL THE TIME FOR ANY ISSUE THEY HAVE WITH THEIR VEHICLES. I WILL NEVER BUY A FORD AGAIN!!! *JS

NHTSA ID
10538268
Incident
Sep 11, 2012
Mileage
89,000 mi
Suspension
Filed Feb 25, 2013

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS AND GOING OVER BUMPS, A LOUD NOISE WAS HEARD IN THE FRONT END. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. AFTER DIAGNOSIS, THEY ADVISED HIM THAT THE WELDS WERE FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS LATER CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 82,000. THE CURRENT MILEAGE WAS APPROXIMATELY 101,000. THE VIN WAS UNAVAILABLE.

NHTSA ID
10500020
Incident
Feb 1, 2012
Mileage
82,000 mi
Body & structureOther / unspecifiedSuspension
Filed Feb 29, 2012

06 FORD FUSION. I HAVE BEEN HAVING A CRACKING SOUND IN THE FRONT RIGHT SUSPENSION, TOOK IT IN TO FORD TO GET TIRES DONE, THEY FOUND THAT MY FRONT SUBFRAME WELDS HAVE CRACKED AND IT WOULD COST 1500 TO FIX WITH A USED PART, THE COMPLAINT IS , WHEN I CAME HOME AND RESEARCHED THIS ISSUE, I HAVE FOUND TONS AND TONS OF COMPLAINT WITH THIS SAME ISSUE, IT APPEARS TO BE A FAILURE OF FORD TO HAVE A CORRECT WELD PLACED IN THIS AREA, I BELIEVE WE NEED TO HAVE THIS INVESTIGATED AND LOOKED AT, THE SUBFRAME WELD THAT HAS BROKE IS WHERE THE FRONT LOWER CONTROL ARM HATCHES TO THE FRAME, WITH THIS BUSTED AND POORLY WELDED WE ARE LOOKING AT SUSPENSION COMING APART AND CREATING AN ACCIDENT AND DEATHS I AM ASKING FOR A RECALL TO BE MADE. *TR

NHTSA ID
10449734
Incident
Feb 28, 2012
Suspension
Filed Jun 4, 2011

THE VEHICLE HAS A NOISE THAT IS SIMILAR TO A STRUT THAT IS LOSE, THAT STARTED OUT AS SLIGHT NOISE AND HAS SUBSEQUENTLY GOTTEN LOUDER. THE FUSION HAS A V-6 AND IS NOW OUT OF WARRANTY AND WAS PURCHASED NEW; THE PROBLEM HAS EXISTED FOR YEARS WITH NO DEALER HAVING A SOLUTION TO THE PROBLEM. THAT NOISE HAS BEEN INVESTIGATED BY TWO SEPARATE FORD DEALERS, (ONE WHERE WE PURCHASED THE VEHICLE) THE OTHER AN INDEPENDENT FORD DEALER I PURCHASED AN EXPLORER FROM. NEITHER COULD FIND THE CAUSE OF THE SOUND. IT OCCURS OVER BUMPS SOMETIMES AND SOMETIMES OVER SMOOTH PAVEMENT. ONE MECHANIC FROM A GOODYEAR REPAIR DEALER HEARD AND THOUGHT IT WAS THE SWAY THEN; TIGHTEN IT, BUT THE SOUND STILL EXIST. THE SOUND IS ONLY HEARD ON THE PASSENGER SIDE.

NHTSA ID
10405281
Incident
Nov 12, 2007
Mileage
33,725 mi
Suspension
Filed May 16, 2011

I AM HAVING LOUD CREAKING SOUNDS COMING FROM THE FRONT END OF MY 2006 FORD FUSION SEL 3.0L. IT CREAKS WHILE JUST DRIVING & CREAKS REALLY LOUD WHEN MAKING TURNS. *TR

NHTSA ID
10400993
Incident
Oct 13, 2010
Mileage
72,000 mi
Suspension
Filed May 9, 2011

I AM HAVING LOUD CREAKING SOUNDS COMING FROM THE FRONT END OF MY 2006 FORD FUSION SEL 2.3L. IT CREAKS WHILE JUST DRIVING AND CREAKS REALLY LOUD WHEN MAKING TURNS. *TR

NHTSA ID
10399712
Incident
Apr 16, 2011

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .