RoadVitals

2006 Ford Fusion Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
71
Latest Sep 13, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
10%
of 730 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 2006 Ford Fusion submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 71 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 71, in the owner's own words

Electrical
Filed Sep 13, 2021

Faulty evap temperature sensor on my 06 Ford Fusion I purchased a couple of months ago. It is a huge safety issue, the vehicle thinks it’s running ICE COLD when it’s over 100 degrees outside. It emits hot or fluctuating air at random and it’s giving wrong readings which can cause the car to overheat or not sense when it is overheating. I do not know if the needle is correct and if it’s about to smoke or not.

NHTSA ID
11432703
Incident
Jun 15, 2021
AirbagsElectricalSuspension
Filed Mar 22, 2021

THE AIRBAGS NEVER WORKED THE CAR KEEPS SAYING CHECK CHARGING SYSTEM EVEN THOUGH MY BATTERY IS BRAND NEW AND ALSO MY FRONT RIGHT TIRE SOUNDS LIKE LOOSE METAL

NHTSA ID
11404163
Incident
Jan 15, 2021
Electrical
Filed Mar 10, 2021

COMPUTER SHORT CIRCUITED CAUSING CAR TO MISFIRE MELTING THE COIL AND COULD HAVE SET THE CAR ON FIRE. THIS IS A SAFETY ISSUE. MY MECHANIC SAID THIS IS THE SECOND FORD HE HAS SEEN DO THIS. HE STATED IT IS DANGEROUS.

NHTSA ID
11400176
Incident
Mar 8, 2021
Mileage
120,000 mi
Electrical
Filed Jul 15, 2020

I GOT A 06 FORD FUSION THAT I READ ABOUT ,IT STAYED THAT FORD MOTORS WAS WELL AWARE OF THE E-VAP SENSOR FOR THE AIRCONDITON IT STOP MY COMPRESSOR FOR TURNING ON [THE CAUSE WAS EVAPORATOR DISCHARGE AIR TEMPERATURE SENSOR]FORD IS WELL AWARE THAT THE SENSORS ARE FAULTY"I THINK THIS IS A SAFETY MATTER BECAUSE OF THE HIGH HEAT TEMPERATURES. WHILE DRIVING WE SHOULD FEEL COMFORTABLE NOT TIRED FROM HEAT EXHAUSTION

NHTSA ID
11339599
Incident
Mar 17, 2020
ElectricalFuel systemExterior lighting
Filed Nov 12, 2019

CITY OF DOWNEY CA L. DO NOT HAVE FIX PARKING PERMITS TO PARK AT THIS LOCATION? ADDRESS REQUIRES REPAVING DRIVE WAY...? AT: 11739 TRISTAN DR LOT#1234 BUCKLES ST DOWNEY, CA 90241-1551 USA

NHTSA ID
11279655
Incident
Oct 8, 2019
Mileage
2 mi
Electrical
Filed Jul 24, 2018

DRIVERS SIDE FRONT TURN SIGNAL DOES NOT FLASH, STAYS SOLID. CHANGED THE BULB, DOES THE SAME THING.

NHTSA ID
11113468
Incident
Jul 16, 2018
Mileage
187,000 mi
Electrical
Filed Mar 26, 2018

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE SMART JUNCTION BOX FAILED TO FUNCTION CAUSING THE BATTERY AND ALL OF THE TURN SIGNAL FUNCTIONS TO FAIL. A DEALER HAD NOT DIAGNOSED THE VEHICLE BUT AN INDEPENDENT MECHANIC DIAGNOSED THAT THE SMART JUNCTION BOX NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, PROVIDED NO SOLUTION, AND INDICATED THAT THERE WAS NO RECALL. THE CONTACT WAS CONCERNED IF THE PART WAS REPLACED THAT THE FAILURE WOULD CONTINUE. THE APPROXIMATE FAILURE MILEAGE WAS NOT AVAILABLE. *TT

NHTSA ID
11081226
Incident
Mar 20, 2018
AirbagsElectrical
Filed Dec 15, 2017

TL* TAKATA RECALL. THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THERE WAS A BEEPING NOISE AND THE AIR BAG WARNING INDICATOR ILLUMINATED. ALSO, THE VEHICLE FAILED TO CRANK. THE BATTERY WAS RECHARGED, THE VEHICLE RESTARTED, AND THE WARNING INDICATOR DIMMED. THE DEALER (PARK FORD, 400 WEST AVE, TALLMADGE, OH 44278, (330) 633-6222) WAS NOTIFIED OF THE FAILURE AND DID NOT PROVIDE A SPECIFIC DIAGNOSIS. THE DEALER WAS ALSO UNABLE TO DETERMINE WHEN THE REMEDY AND REPAIR PART WOULD BE SUPPLIED TO SCHEDULE THE RECALL REPAIR FOR NHTSA CAMPAIGN NUMBER: 16V384000 (AIR BAGS). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ID
11054981
Incident
Dec 15, 2017
AirbagsElectricalExterior lighting
Filed Oct 25, 2017

"TAKATA RECALL" SND I WAS DRIVING VEHICLE WHEN TURN SIGNALS ON BOTH FRONT RIGHT AND LEFT SIDE STOPPED WORKING. RIGHT FRONT TURN SIGNAL JUST STAYED ON , SO I HAD TO DISCONNECT IT OTHERWISE IT WOULD HAVE DRAINED THE BATTERY. I REPLACED BOTH BULBS WITH NEW ONES, STILL DID NOT WORK. I GET A MESSAGE SAYING CHECK RIGHT FRONT AND LEFT FRONT TURN SIGNALS. I HAVE FOUND OUT THAT THIS HAS HAPPENED TO A LOT OF 2006 FORD FUSIONS, IT IS A SAFETY ISSUE WHEN CARS FRONT SIGNAL INDICATORS DONT WORK. I WAS TOLD THE SMART JUNCTION BOX NEEDS TO BE REPLACED. FORD HAS KNOWN ABOUT THIS PROBLEM,AND DONE NOTHING!

NHTSA ID
11039865
Incident
Jun 5, 2017
Mileage
96,000 mi
Driver assistanceElectricalEngine
Filed Aug 13, 2017

WHILE DRIVING MY ENGINE INTERMITTENTLY SHUTS OFF. THE CAR WILL STILL BE "ON". IN THE SENSE THAT THE AC AND RADIO AND OTHER FEATURES ARE STILL WORKING, BUT THE CAR WILL NOT ACCELERATE OR MOVE. I HAVE TO PUT IT IN PARK. AND RESTART IT. "CHECK ENGINE" AND "CHECK CHARGING SYSTEM" INDICATOR LIGHTS POP UP ON THE DASH. I HAVE DONE SEVERAL THINGS, CHANGE BELTS, CHANGED ALTERNATORS, CHANGED CAM SHAFTS, AND FINALLY AFTER THAT THOUSAND DOLLARS WAS SPENT THE CODE I'M GETTING READ FROM MY MECHANIC IS FOR THE THROTTLE BODY SHUT DOWN.

NHTSA ID
11014889
Incident
Aug 11, 2017
Mileage
77,000 mi
Electrical
Filed Mar 31, 2017

TL* THE CONTACT OWNS A 2006 FORD FUSION. WHILE DRIVING 15 MPH, THE TURN SIGNALS BECAME INOPERABLE AND THE ENGINE STALLED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE SMART JUNCTION BOX FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 114,000.

NHTSA ID
10969765
Incident
Mar 8, 2017
Mileage
114,000 mi
Electrical
Filed Nov 22, 2016

THE REAR TAIL LIGHT SOCKET AND BULB ARE CHARRED BLACK AS IF THEY CAUGHT FIRE. I FOUND THE ISSUE BECAUSE THE SIGNAL LIGHT FAILED. IT SMELLED BURNT. UNSURE IF THERE WAS ACTUAL FLAME OR NOT.

NHTSA ID
10927571
Incident
Nov 22, 2016
Mileage
100,000 mi
ElectricalExterior lighting
Filed Oct 18, 2016

I WAS DRIVING HOME FROM WORK, WHEN BOTH OF MY FRONT TURN SIGNALS WENT OUT. MY DASH INDICATED TO CHECK LF TURN LAMP AND CHECK RF TURN LAMP. I STOPPED AT THE STORE TO PURCHASE NEW BULBS, THINKING THE BULBS WERE BAD. I GOT HOME, AND NOTICED THAT THE LEFT FRONT PARKING LAMP WAS ON. I SHUT THE CAR OFF, AND THE LIGHT REMAINED ON. I HAD TO DISCONNECT THE LIGHT, OTHERWISE IT WOULD HAVE DRAINED MY BATTERY. I HAD NO FRONT WORKING TURN SIGNALS AND NO WORKING HAZARDS IN THE FRONT. THE BACK SIGNALS AND HAZARDS WORK FINE, BUT BLINK FAST. *TR

NHTSA ID
10917205
Incident
Oct 13, 2016
Mileage
98,000 mi
ElectricalEngine
Filed Sep 28, 2016

DRIVING ON THE HIGHWAY AT 80 MPH THE CAR LOOSES ACCELERATION POWER AND AN ORANGE WRENCH SYMBOL SHOWS UP ON THE DASHBOARD. I HAVE TO SAFELY COAST MY VEHICLE TO A SAFE SPOT OFF THE ROAD. WHEN CAR COMES TO COMPLETE STOP IT IDLES REALLY ROUGH AND LOUD AND MAKES A LOUD NOISE WHEN PLACED INTO PARK. I HAVE TO SHUT CAR OFF THEN RESTART AND I'M ABLE TO CONTINUE DRIVING AS IF NOTHING EVER HAPPENED. THE PROBLEM KEEPS HAPPENING AND IS STARTING TO OCCUR MORE OFTEN BUT ALWAYS WHILE DRIVING ON THE HIGHWAY...PRAY TO GOD NOTHING SERIOUS EVER HAPPENS.

NHTSA ID
10910410
Incident
Sep 11, 2016
Mileage
122,500 mi
Electrical
Filed Aug 11, 2016

DRIVING BOTH HIGHWAY AND CITY STREETS. WHILE DRIVING TO WORK MY TURN LEFT SIGNAL BEGAN TO FLASH FASTER INDICATING A BURNED OUT BULB WHEN THE RIGHT TURN SIGNAL STARTED FLASHING FASTER. AFTER WORK I COULD NOT UNLOCK MY CAR AND HAD TO HAVE SECURITY UNLOCK MY CAR ONLY TO FIND MY BATTERY WAS DEAD. SECURITY THEN JUMPED STARTED THE CAR, I DROVE OFF TO BATTLE MY THRU RUSH HOUR WITH OUT TURN SIGNALS. THE NEXT MORNING THE CAR BATTERY WAS DEAD AGAIN, AFTER GETTING IT STARTED I NOTICED THE RIGHT FRONT TURN SIGNAL BULB STAYED ON EVEN WHEN THE CAR WAS TURNED OFF,UNTIL BATTERY WAS DRAINED. I TOOK IT TO MY MECHANIC HE SAID THE SMART BOX WOULD NEED TO BE REPLACED AND PROGRAMED, AND COST ABOUT $850! I WENT TO PICKUP THE VEHICLE HAD TROUBLE UNLOCKING THE DOOR AGAIN THIS TIME THE BATTERY WAS DEAD AGAIN AND NEEDED TO BE REPLACED.

NHTSA ID
10894998
Incident
Jun 23, 2016
Mileage
159,639 mi
ElectricalEngine
Filed Feb 8, 2016

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 45 MPH, THE VEHICLE ACCELERATED AND DECELERATED INDEPENDENTLY AS THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE ECM FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 121,759.

NHTSA ID
10824786
Incident
Feb 4, 2016
Mileage
121,759 mi
Electrical
Filed Nov 6, 2015

WHILE DRIVING MY FUSION ON 11/1/15, BOTH FRONT TURN SIGNALS STOPPED WORKING WHEN ATTEMPTING TO MAKE A TURN ONTO AN INTERSTATE. THE DASH INDICATED A WARNING THAT THE LEFT AND RIGHT FRONT TURN SIGNAL LAMP WAS NOT WORKING WHEN THE SIGNAL WAS ACTIVATED BY THE SWITCH. I ASSUMED A BULB HAD BURNT OUT. HOWEVER, ONCE MY CAR WAS TURNED COMPLETELY OFF, THE LEFT FRONT BULB REMAINED ON, DESPITE NO ONE BEING IN THE CAR. THE LIGHT REMAINED ON FOR MULTIPLE HOURS BEFORE I BECAME AWARE OF IT ONCE I RETURNED TO MY VEHICLE. DURING THIS TIME, IT WAS DRAINING THE BATTERY. I THE. HAD TO DRIVE MY CAR ON CITY STREETS AND THE INTERSTATE TO GET HOME. I TRIED PURCHASING NEW BULBS, BUT FOUND THAT BOTH BULBS CURRENTLY IN THE CAR WORKED FINE. NO WIRING WAS LOOSE OR FRAYED. LATER THAT WEEK, I BROUGHT IT TO A MECHANIC WHO DIAGNOSED IT AS A FAILED SMART JUNCTION BOX THAT HAS LED TO THE TURN SIGNAL NOT WORKING. I CONTACTED MY LOCAL DEALERSHIP IN ACCORDANCE WITH MY MECHANIC'S SUGGESTION. I WAS INFORMED THERE IS NO RECALL ON THIS PART. HOW IS THERE NO RECALL WHEN THIS IS CLEARLY A SAFETY ISSUE? MALFUNCTIONING TURN SIGNALS WHILE DRIVING WITH NO DIRECT CAUSE IS A PROBLEM. ESPECIALLY WHEN IT LEADS TO A LIGHT REMAINING ON LEADING TO KILLING THE CAR BATTERY. ACCORDING TO THE DEALERSHIP, THE ONLY SOLUTION IS PURCHASING A NEW JUNCTION BOX FROM THEM (NO LOCAL PARTS STORES CAN EVEN FIND ONE IN THEIR INVENTORY) AND HAVE IT INSTALLED AND PROGRAMMED BY THEM.

NHTSA ID
10788959
Incident
Nov 1, 2015
Mileage
88,000 mi
Electrical
Filed Oct 27, 2015
Fire reported

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER STATED A REMOTE STARTER THAT WAS PREVIOUSLY INSTALLED BURNED A FUSE. THE FUSE WAS REPLACED, BUT THE TURN SIGNALS FAILED. THE DEALER STATED THAT THE SMART BOX NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 101,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID
10786432
Incident
Sep 6, 2015
Mileage
101,000 mi
Electrical
Filed Oct 8, 2015

CAR WOULD CUT OFF AT ANY TIME, AND CUT OFF SEVERAL TIMES WHILE IN MOTION.. HAD TO BE TOWED TWICE AND FINALLY ON 10/1/14 TOOK IT TO A FORD DEALERSHIP AND THEY REPAIRED IT AT A COST TO ME OF $1,462.98. SINCE THE FOCUS HAS A RECALL I WONDER IF THIS SHOULD ALSO HAVE A RECALL.

NHTSA ID
10780883
Incident
Oct 10, 2014
Mileage
108,718 mi
Electrical
Filed May 2, 2015

AFTER PARKING MY CAR OUTSIDE MY HOUSE, I OPENED MY DOOR AND THE HANDLE SHORT CIRCUITED AND EXPLODED BLOWING OUT A PIECE OF THE DOOR HANDLE OFF EXPOSING THE THE HANDLES SPRINGS AND WIRING. *TR

NHTSA ID
10714191
Incident
May 2, 2015
Mileage
47,000 mi
ElectricalEngineFuel system+1 more
Filed Apr 23, 2015

CAR DIES WHILST DRIVING. THIS IS A SAFETY ISSUE. AUTHORIZED FORD DEALER SERVICE DETERMINED ISSUE WAS CAUSED BY A DEFECTIVE THROTTLE BODY. *TR

NHTSA ID
10712343
Incident
Apr 14, 2015
Mileage
78,333 mi
ElectricalInterior & seats
Filed Apr 10, 2015

MY BACK DOOR LOCK ON MY DRIVER SIDE STOPPED AUTOMATICALLY LOCKING AND UNLOCKING UNLESS I DO IT MANUALLY. IT WASN'T A HUGE ISSUE SINCE I DON'T HAVE A LOT OF PEOPLE IN MY BACKSEAT. LAST NIGHT, WHEN I GOT HOME FROM WORK, I REACHED TO OPEN MY DOOR AND NOTHING HAPPENED. I THOUGHT I WAS TIRED ENOUGH TO BE MISTAKEN, BUT IT HAPPENED. MY DOOR WILL NOW ONLY OPEN FROM THE OUTSIDE. THE LOCK STILL LOCKS AND UNLOCKS AUTOMATICALLY WHEN I USE THE BUTTON, BUT I HAVE TO ROLL DOWN MY WINDOW TO GET OUT. THIS CAN BE HAZARDOUS IF SOMEONE IS LOCKED IN THE CAR DURING A WRECK, FIRE, GAS LEAK, ETC. *TR

NHTSA ID
10705033
Incident
Apr 9, 2015
ElectricalExterior lighting
Filed Apr 10, 2015

MY BRAKE LIGHTS AND REAR BLINKERS ARE NO LONGER WORKING. ONE DAY THEY JUST WENT OUT. OF COURSE I TOOK IT TO MY MECHANIC RIGHT AWAY SINCE IT IS EXTREMELY DANGEROUS DRIVING AT NIGHT WITH NO BRAKE LIGHTS AND I HAD RECENTLY ENROLLED INTO NIGHT CLASSES FOR MY FALL SEMESTER. I LEFT MY CAR WITH MY MECHANIC FOR NEARLY A WEEK BECAUSE HE THOUGHT THE SWITCH NEEDED TO BE REPLACED. HE ORDERED A NEW ONE, BUT WHEN IT ARRIVED HE CALLED TO TELL ME THAT IT WASN'T WHAT HE THOUGHT IT WAS. HE LET ME KEEP THE NEW SWITCH FREE OF CHARGE SINCE HE WASN'T ABLE TO HELP ME AT ALL. I HAD TO WALK TO THE SHOP TO PICK UP MY CAR BECAUSE MY MECHANIC WAS JUST AS BAFFLED AS I WAS. SINCE SOMEONE WHO WENT TO SCHOOL FOR THIS KIND OF STUFF COULDN'T HELP ME, I FIGURED I WOULD GOOGLE THE ISSUE TO SEE IF THERE WERE ANY ANSWERS OUT THERE. I FOUND WEBSITES FULL OF PEOPLE HAVING SIMILAR ISSUES. ( HTTP://WWW.CARCOMPLAINTS.COM/FORD/FUSION/2006/LIGHTS/TURN_SIGNALS_DO_NOT_WORK.SHTML ; HTTP://WWW.FORDFUSIONFORUM.COM/TOPIC/4304-PARKLAMPSTURN-SIGNAL-ISSUES/ ) *TR

NHTSA ID
10705030
Incident
Jul 1, 2014
Electrical
Filed Oct 12, 2014

THE POWER LOCKS, AND INTERIOR DOOR HANDLES TO OPEN THE DOOR IN BOTH THE FRONT AND REAR/DRIVER AND PASSENGER SIDES MALFUNCTION REGARDLESS OF USE/FORCE. THE INTERIOR DOOR HANDLE WARPS/BENDS AND BREAKS. THE LOCKING MECHANISM ALSO MALFUNCTIONS MAKING IT IMPOSSIBLE TO OPEN THE DOOR FROM THE INTERIOR. IN ONLY WAY TO EXIT THE VEHICLE IS TO ROLL DOWN THE WINDOW AND OPEN THE DOOR FROM THE OUTSIDE DOOR HANDLE. ONCE THE LOCKING MECHANISM HAS MALFUNCTIONED, IT IS IMPOSSIBLE TO LOCK THE VEHICLE VIA THE REMOTE ALARM OR WITH THE PHYSICAL KEY. THIS PRESENTS A MAJOR PROBLEM AS 1:IN THE EVENT THAT THE DRIVER AND OR PASSENGERS NEED TO EXIT THE VEHICLE IT IS IMPOSSIBLE UNLESS WINDOWS ARE ROLLED DOWN. 1B: IN THE EVENT THAT A CRASH OR WINDOWS MALFUNCTION, ALL OCCUPANTS ARE TRAPPED IN VEHICLE 2:THE VEHICLE IS WITHOUT PASSIVE ANTI-THEFT AS THE DOORS ARE UNABLE TO LOCK. *TR

NHTSA ID
10644179
Incident
Jan 18, 2013
Mileage
90,000 mi
ElectricalExterior lighting
Filed Aug 27, 2014

RIGHT DIRECTIONAL SIGNAL DIDN'T WORK. *TR

NHTSA ID
10628793
Incident
Aug 26, 2014
Mileage
69,045 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .