2002 Ford Ranger Body & structure Problems

Extreme rusting of the entire frame and underside steel components. Attachments are rusting to the point of failure and falling off the vehicle.

NHTSA ID

11441221

Incident

Nov 21, 2021

Rear shake bracket rusted off

NHTSA ID

11421242

Incident

Jun 17, 2021

TRUCK FAILED NH SAFETY INSPECTION 4/10/2021 DUE TO BADLY RUSTED FRAME.

NHTSA ID

11407362

Incident

Apr 10, 2021

Mileage

142,000 mi

2002 FORD RANGER. CONSUMER WRITES IN REGARDS TO FRAME ON RANGER VEHICLE. *LD *JS

NHTSA ID

11376590

Incident

Nov 24, 2020

THE FRAME HAS COMPLETELY RUSTED OUT. THE SPARE TIRE RUSTED OFF WHILE DRIVING. *TR

NHTSA ID

11323411

Incident

May 5, 2020

Mileage

157,654 mi

FRONT FRAME SPRING POCKETS ARE CRACKED.MAIN FRAME NEAR TRANSMISSION MOUNT BRACKET CRACKING,BACK REAR FRAME SPARE TIRE MOUNT GONE..MATEL MISSING NO BACK BUMMER.BOTH MAIN FRAME UNDER CAB ARE RUSTED STARTING TO CRUMBLE .

NHTSA ID

11164009

Incident

Dec 19, 2017

FRAME IS RUSTING AWAY. FRONT COIL SPRING POCKETS CRACKING.FRAME NEAR FRONT CONTROL ARMS ARE RUSTED,AND CRACKING.BACK FRAME SPEAR TIRE BRACKET ARE GONE.FRAME RUSTED BACK LEAF SPRING SHACKELS NO MATEL FRAME FOR BACK BUMPER MOUNT.

NHTSA ID

11157308

Incident

Nov 9, 2017

AT THE ANNUAL SAFETY INSPECTION IT WAS DETERMINED THAT THE REAR FRAME HAS BEEN PERFORATED BY RUST. I WAS INFORMED THAT THIS IS A COMMON PROBLEM DUE TO HOW THE FRAME IS SHAPED WHERE THE SPARE TIRE ATTACHES. AN OTHERWISE MECHANICALLY SOUND AND SOLID VEHICLE IS NO LONGER DRIVEABLE.

NHTSA ID

11119366

Incident

Jul 26, 2018

Mileage

106,000 mi

TRUCK EXHIBITED A 'CLUNK' NOISE FROM LEFT REAR WHEN TRAVERSING A BUMP IN THE ROAD. I TOOK IT TO THE DEALERSHIP WHERE I BOUGHT IT NEW AND HAVE HAD ALL MAINTENANCE AND REPAIR WORK DONE. SERVICE MANAGER SAID NO REPAIR WAS POSSIBLE'FRAME RUST WAS SO BAD A NEW LEAF SPRING, ETC. COULD NOT BE ATTACHED AND IT WAS UNSAFE TO DRIVE. SEE ATTACHED INVOICE. I HAD THE TRUCK TOWED TO MY HOME AND IT HAS NOT BEEN DRIVEN SINCE. (DATE OF OCCURRENCE IS APPROXIMATE. IT BECAME WORSE AS TIME WENT ON AND OCCURS AT ANY SPEED.)

NHTSA ID

10968652

Incident

Oct 1, 2016

Mileage

62,000 mi

REAR SPRING HANGERS ROTTED AND FAILED AND BOTH SIDES OF FRAME RUSTED BAD..SPARE TIRE HOLDER RUSTED ROTTED AND BROKE LETTING SPARE TIRE AND REAR BUMPER TO DROP DOWN. I CAUGHT IT BEFORE IT MADE IT TO THE ROAD.WE WERE ON THE ROAD WHEN THE RIGHT HAND SIDE CAME DOWN.LEFT SIDE HAPPENED A YEAR BEFORE THE RIGHT SIDE[ESTIMATE].

NHTSA ID

10956965

Incident

Nov 12, 2016

Mileage

90,000 mi

FRAME HAS EXTENSIVE ROT RESULTING IN AN UNSTABLE HANDLING FEEL TO THE TRUCK WHILE DRIVING. ALSO THE LEAF SPRING MOUNTS ARE RUSTED THROUGH AND ABOUT TO FALL APART, I FEEL THE TRUCK IS NO LONGER SAFE TO DRIVE.

NHTSA ID

10945300

Incident

Dec 31, 2016

Mileage

129,100 mi

EXCESSIVE RUST UNDERNEATH. LEAF SPRING HANGERS FAILED AT 11 YEARS/120K MILES. SPARE TIRE WINCH SEPARATED FROM TRUCK AT 14 YEARS/155K MILES. . AN EXHAUST MOUNT HAS RUSTED AWAY LEAVING THE EXHAUST SYSTEM MARGINALLY SUPPORTED - UNCERTAIN OF WHEN THIS HAPPENED. LOGGING THIS COMPLAINT DUE TO THE GAS TANK STRAP FAILURE. ONE GAS TANK STRAP SEPARATED FROM UNDERNEATH THE TRUCK BED APPROXIMATELY ONE MONTH AGO - AGE 14.5 YEARS, ~160K MILES. WITH THE SPARE TIRE, I NOTICED IT HANGING LOW (3 OF 4 FASTENERS HAD PULLED AWAY FROM THEIR MOUNTS), AND WITH LITTLE EFFORT, WAS ABLE TO HAVE IT FALL OFF. HAD THE REMAINING FASTENER FAILED ON THE HIGHWAY, OBVIOUSLY BAD THINGS COULD HAVE HAPPENED. WITH THE GAS TANK STRAP, LUCKILY IT SEPARATED FROM UNDERNEATH THE BED RATHER THAN FROM THE FRAME, AND I COULD HEAR IT RUBBING AGAINST THE DRIVE SHAFT. THE OTHER STRAP WAS ABLE TO CARRY THE ENTIRE WEIGHT UNTIL I WAS ABLE TO SECURE THE GAS TANK.

NHTSA ID

10926229

Incident

Oct 18, 2016

Mileage

160,000 mi

DOOR AJAR LIGHT STAYS ON AFTER CAR IS STARTED AND INTERIOR LIGHTS STAY ON FOR ABOUT TEN MINUTES AFTER VEHICLE IS STOPPED BEFORE GOING OUT. DOES NOT HAPPEN IF VERY COLD 20 DEGREES F, OR LESS. ALSO DRIVERS DOOR WILL PARTIALLY OPEN OCCASIONALLY WHEN DRIVING TO THE SAFETY CATCH POSITION. DOOR OPENING IS NORMALLY AT LOWER SPEEDS, LESS THAN 30 MPH AND MOSTLY WHEN GOING AROUND TURNS. STARTED ALMOST A YEAR AGO.

NHTSA ID

10913677

Incident

Jun 1, 2015

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED THAT WHILE STATIONARY DURING AN OIL CHANGE, THE VEHICLE'S FRAME BEDDING WAS DISCOVERED TO BE SEVERELY CORRODED. UNDERNEATH THE VEHICLE, THERE WAS A NOISE COMING FROM UNDERNEATH THE VEHICLE AND THE FRAME ENCOUNTERED THE BEDDING CAUSING THE FAILURE TO PROGRESS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 123,546.

NHTSA ID

10864759

Incident

May 13, 2016

Mileage

123,546 mi

THE TRUCK FRAME HAS MULTIPLE SPOTS OF SEVERE RUST THAT CAUSED IT TO SNAP IN 2 MAKING THE TRUCK UNSAFE TO DRIVE. ONE OF THE AREAS IS NEXT TO THE GAS TANK (WHERE IT SNAPPED) AND THE RUST DOES NOT AFFECT ANY OTHER SPOT AROUND THE FRAME IN THIS AREA. I WAS MAKING A WIDE RIGHT HAND TURN ON A HIGHWAY ON RAMP AND IT SNAPPED.

NHTSA ID

10862461

Incident

Apr 28, 2016

Mileage

174,000 mi

TL* THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED THAT THE VEHICLE HAD NOT PASSED INSPECTION DUE TO RUSTING ON THE AXLE AND THE SUBFRAME ON THE FRONT DRIVER SIDE. THE CONTACT STATED THAT THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FRONT FRAME WAS UNABLE TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 56,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

10760361

Incident

Jun 1, 2015

Mileage

56,000 mi

I BOUGHT THIS TRUCK FROM A DEALERSHIP IN JAN 2010. TRUCK WAS IN GOOD SHAPE, HAD FRAME CHECK OUT BEFORE I BOUGHT IT AND LOOKED VERY GOOD. TRUCK HAD ONLY 48000 MILES ON IT. IN JAN OF 2015 THE TRUCK BED SAT A LITTLE CROOKED CHECK FRAME AND SEEN A CRACK ON FRAME 3' LONG BY FRONT SHACKLE. AT THAT TIME TRUCK ONLY HAS 94000 MILES ON IT. TOOK BED OFF AND FOUND MORE AREAS THAT WOULD NEED ADRESSING SOON. I TRIED TO KEEP TRUCK UNDER SIDE CLEAN DURING THE WINTER, I GUESS THE STUFF THE STATE USES ON THE ROAD WAS TO MUCH FOR THE TRUCK.

NHTSA ID

10730800

Incident

Jan 1, 2015

Mileage

94,000 mi

REAR LEAF SHACKLES REPLACED, ROTTED FROM FRAME, LAST AUG 2014 TO PASS INSPECTION. THIS WINTER 2014-2015, THE SPARE TIRE CARRIER FRAME ROTTED AND FELL FROM THE VEHICLE, INCLUDING THE SPARE TIRE. NOW, UPON INSPECTION OF THE BED APPEARING CROOKED, THE DRIVERS SIDE FRAME IN FRONT OF THE DRIVERS SIDE FRONT LEAF SPRING MOUNT IS TOTALLY ROTTED. THIS HAS CAUSED THE GAS TANK MOUNTS TO THE FRAME TO BREAK. IT HAS ALSO CAUSED THE BED TO TWIST AND THE ENTIRE REAR END OF THIS VEHICLE IS NOW ONLY SUPPORTED BY THE PASSENGER SIDE FRAME.

NHTSA ID

10725543

Incident

Jun 16, 2015

Mileage

104,604 mi

FRAME IS RUSTED AND ROTTING AWAY, BOUGHT IT FROM DEALER 1/21/2015. FOUND OUT TRUCK WAS IN BAD SHAPE 1/23/2015 AFTER GETTING OIL CHANGE FROM LOCAL SHOP. *TR

NHTSA ID

10683101

Incident

Jan 21, 2013

Mileage

123,060 mi

BRACKET FOR SPARE TIRE ROTTED, TIRE DROPPED OFF, NO CAR IN BACK OF ME, DIDN'T KNOW WHAT HAPPEN AT THE TIME, THAT HAPPENED 6 MONTH AFTER I BOUGHT IT, THE OTHER DAY THE FRAME CRACKED IN HALF. CAR DEALER SHIP SOLD TRUCK TO ME ROUGHLY 15 MONTH AGO TRUCK IS TOTALED. INSURANCE ADJUSTER SAID WHOLE FRAME AND UNDER CARRIAGE IS ROTTED? HELP. EXTERIOR OF TRUCK LOOKS BRAND NEW? HELP *TR

NHTSA ID

10682191

Incident

Jan 30, 2015

Mileage

139,000 mi

I RECENTLY CHECK THE UNDERSIDE OF THE VEHICLE AND FOUND OUT A MISSING SPARETIRE AND ALSO A VERY LOOSE REAR BUMPER AND THE CAUSE OF IT IS RUST, VERY BAD RUSTING ON THE FRAME, MOSTLY ON THE REAR END. *TR

NHTSA ID

10668446

Incident

Dec 23, 2014

Mileage

111,000 mi

THIS TRUCK IS RUSTING FROM FRONT TO BACK.THE MAIN FRAME AND ALL CONNECTING PARTS. I HAVE HAD TO REPLACE NUMEROUS METAL PARTS. THERE HAS TO BE SOME KIND OF DEFECT EITHER IN THE METAL OR THIS TRUCK WAS NEVER UNDERCOATED. IT HAS 84000 MILES AND I HAVE BEEN REPLACING PARTS SINCE 75000 MILES. *TR

NHTSA ID

10628483

Incident

Aug 26, 2014

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 30 MPH OVER A ROAD BUMP, THE REAR FRAME BECAME DETACHED ALONG WITH THE CROSS MEMBER, CAUSING THE SPARE TIRE TO FRACTURE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE TWO CROSS MEMBERS, THE FRAME BEDDING AND THE REAR FRAME WAS RUSTED AND CORRODED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 93,000.

NHTSA ID

10614637

Incident

Jun 7, 2014

Mileage

93,000 mi

I TOOK MY 2002 FORD RANGER TRUCK IN FOR INSPECTION AND I WAS TOLD MY TRUCK WAS UNINSPECTABLE BECAUSE MY FRAME,CROSSMEMBER, FRONT AARMS ARE RUSTED THIN. IT ONLY HAS 80 SOME K ON IT I ONLY HAVE IT FOR 2YEARS I DON'T DRIVE VERY FAR I BOUGHT IT WITH 74K. *TR

NHTSA ID

10607591

Incident

Jul 1, 2014

I PURCHASED THIS TRUCK 1 YR AGO . I TOOK IT IN FOR INSPECTION AND FOUND THAT IT HAD SEVERE RUST PROBLEMS . THE SHACKLES FOR THE LEAF SPRING HAD COMPLETELY ROTTED AWAY CAUSING THE SPRING TO REST UPON THE BOX. THE RESTRAINT FOR THE GAS TANK WAS ROTTED TO THE POINT THAT TANK WAS ABOUT TO FALL OFF. THERE WAS SEVERE RUSTING OF THE FRAME , ESPECIALLY IN THE REAR .OBVIOUSLY, THE TRUCK FAILED INSPECTION. *TR

NHTSA ID

10596999

Incident

May 28, 2014

Mileage

138,000 mi