Owner-reported complaints naming the powertrain system, filed with NHTSA
Data refreshed
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials. Every record below is an owner-reported complaint about the 2002 Ford Ranger submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 29 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
The 25 most recent of 29, in the owner's own words
DRIVING TO WORK REAR END LOCKED UP AND EXPLODED WHILE DRIVING. MY HEAD HIT THE STEERING WHEEL. THERE WAS A RECALL ON 2002 FORD RANGER FX2 AXLE BUT ONLY FOR MANUAL TRANSMISSION WHEN RESEARCH SHOWS IT DOES IT ON AUTOMATIC ONES TO. LOOKED UP RECALL DOCUMENTS AND SYMPTOMS AND EVERYTHING WAS THE EXACT SAME! I DO HAVE RECALL NUMBER 02S32. HAD TO BE TOWED HOME...
TL* THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING APPROXIMATELY 10-15 MPH, THE REAR DIFFERENTIAL SEIZED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. EBY FORD LINCOLN (LOCATED AT 2714 ELKHART RD, GOSHEN, IN 46526, (574) 534-3673) WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 02V035000 (POWER TRAIN). THE MANUFACTURER WAS CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. *TT CONSUMER STATED REAR END LOCKED UP AND BLEW HOLES THROUGH THE COVER AND DESTROYED IT. *JB
THE VEHICLE OCCASIONALLY ROLLS AFTER BEING PUT IN PARK. TOLD THAT THE PARKING PAWL MAY BE DEFECTIVE CREATING A SAFETY HAZARD DUE TO THE VEHICLE ROLLING IN PARK.
CV JOINT PROBLEMS
WHILE SLOWLY BACKING UP THE THROTTLE UNEXPECTEDLY WENT TO WIDE OPEN THROWING GRAVEL, DIGGING HOLES AND LEAVING RUBBER BURN PATCHES. I WAS ABLE TO PUT IN NEUTRAL BEFORE HITTING A PARKED CAMPING TRAILER. LATER THE SAME DAY WHILE BACKING OUT OF A PARKING PLACE AT A BANK THE SAME THING OCCURRED BUT MY FOOT WAS ALREADY ON THE BRAKE AND I WAS ABLE TO STOP IT. WHEN I GOT HOME AND WAS PARKING IT HAPPENED AGAIN, IN REVERSE, ALMOST RAMMING THE GARAGE. I HAVE NOT DRIVEN IT SINCE THIS HAPPENED . FORD 2002 RANGER 4X4 AUTOMATIC TRANS.W
DRIVESHAFT THUMP CLUNK ON LIGHT ACCELERATION FROM STOP OR WHEN BRAKING AND COMING TO A STOP. *TR
VIOLENT MISSING, CHUGGING, JERKING UPON ACCELERATION. ACCELERATING ONTO HIGHWAY, ACCELERATING ON HIGHWAY, APPROX. 2500 - 3000 RPM. AUTOMATIC TRANSMISSION 3.0 V6. NHTSA #10018746 ONLINE WITH MANY OTHERS REPORTING SAME PROBLEM. TRUCK WILL NOT ACCELERATE. INSTEAD JERKS AND HESITATES VIOLENTLY. *TR
THIS IS THE SECOND RANGER I HAVE OWNED THAT HAS HAD THIS PROBLEM. THE GEARS IN THE REAR DIFFERENTIAL ARE GRINDING AND THE PINS ARE LOOSE. I HAD SHOP TAKE OFF REAR DIFF COVER AND THEY VERIFIED METAL SHAVINGS/SHARDS IN OIL AND LOOSE DIFFERENTIAL PINS. IF THE PINS/GEARS LOCK UP THE REAR WHEELS COULD LOCK UP AND CAUSE WRECK. THERE IS A RECALL FOR THE THIS ISSUE FOR MANUAL TRANSMISSION MODEL RANGERS BUT NOT AUTO TRANSMISSION MODELS. LOOK AT CARCOMPLAINTS.COM AND YOU WILL SEE OTHERS WHO HAVE SAME ISSUE WITH AUTO TRANS MODELS (I AM SURE OTHER SOURCES HAVE SAME COMPLAINTS). LOOKS LIKE SAME PARTS WERE USED IN BOTH MODELS BUT ONLY ONE WAS RECALLED. *TR
I HAVE A 2002 FORD RANGER 2.3L 4 CYL AN WHEN I START TO DRIVE MY CAR WILL SHIFT FROM 1ST TO 2ND SO ROUGH THAT MY CAR JUMPS FORWARD AND THEN MY OVERDRIVE LIGHT STARTS BLINKING AND THEN EVERYTIME I PRESS THE GAS FROM STOPPED IT SHIFTS VERY ROUGH. I HAVE BEEN RESEARCHING THIS PROBLEM AND SEEMS LIKE A LOT OF PEOPLE HAVE THIS PROBLEM WITH THIS MODEL. ALSO WHEN I TAKE OFF THERE IS A LOUD VIBRATION SOUNDING LIKE IT IS COMING FROM THE DASH OR ENGINE COMPARTMENT I DON'T KNOW WHAT THIS IS ABOUT BUT FIGURED I WOULD ADD THAT IN. *TR
TL*THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED THAT WHILE DRIVING 30 MPH THE REAR DIFFERENTIAL CRACKED, CAUSING THE REAR AXLE TO LOCK UP. THE CONTACT TOWED THE VEHICLE TO A LOCAL MECHANIC. THE LOCAL MECHANIC REPLACED THE ENTIRE REAR DIFFERENTIAL UNIT. THE CONTACT THEN NOTICED NHTSA CAMPAIGN I.D. NUMBER: 02V035000 (POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT) AND NOTIFIED THE MANUFACTURER. THE MANUFACTURER INFORMED THE CONTACT THAT DUE TO THE VIN THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE CONTACT EXPRESSED CONCERN OVER THE FAILURE DUE TO IT BEING IDENTICAL TO THE FAILURE ADDRESSED IN THE RECALL. THE FAILURE MILEAGE WAS 100,000.
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING APPROXIMATELY 35 MPH ON AN ICY ROAD, THE VEHICLE SKIDDED, FOLLOWED BY A LOUD SOUND OF SPINNING TIRES. SUDDENLY, THE VEHICLE BEGAN TO LUNGE FORWARD. THE CONTACT WAS ABLE TO GAIN CONTROL AND CONTINUE DRIVING TO HER DESTINATION. AFTER THE VEHICLE WAS PARKED FOR SIX HOURS AND RESTARTED, THERE WAS NO RESPONSE WHEN PRESSURE WAS APPLIED TO THE ACCELERATOR PEDAL BECAUSE THE WHEELS LOCKED. A MECHANIC INSPECTED THE VEHICLE AND UNLOCKED THE WHEELS. THE BRAKES WOULD NOT FUNCTION EFFECTIVELY AFTER THE WHEELS WERE UNLOCKED. ALSO, THE FOUR WHEEL DRIVE WOULD NOT OPERATE UPON ENGAGEMENT. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE WAS RELATED TO A RECALL DEFECT UNDER NHTSA CAMPAIGN ID NUMBER 02V035000 (POWER TRAIN: DRIVELINE: DIFFERENTIAL UNIT). THE RECALL PERTAINED TO MANUAL TRANSMISSIONS WHICH RESULTED TO THE VEHICLE NOT BEING INCLUDED. THE FAILURE MILEAGE WAS 73,000. THE VIN WAS UNAVAILABLE.
I, AMONG OTHERS OWN A FORD RANGER XLT 4.0 LITER. I RECENTLY REPLACED MY BATTERY AND LOST MY FOUR WHEEL DRIVE. AFTER SOME INVOLVED RESEARCH, I DISCOVERED THAT THIS IS A RECURRING PROBLEM WITH FELLOW 2001, 2002 RANGERS. FORD'S REFUSAL TO CLAIM RESPONSIBILITY FOR THIS ENGINEERING FLAW IS UNSAFE, UNFAIR, AND UNACCEPTABLE. FORD IS MAKING A FORTUNE FROM THIS UNFORTUNATE SITUATION AND IT NEEDS TO BE ADDRESSED. THIS IS CRIMINAL! *TR
THE RIGHT REAR AXLE FLANGE SEPARATED FROM THE AXLE, NEARLY CAUSING AN ACCIDENT, STARTING A GREASE FIRE IN THE AXLE HOUSING, AND DAMAGED THE REAR BODY PANEL ON THE RIGHT SIDE. *TR
AT APPROX. 26,500 MILES VEHICLE MADE POPPING/CLUNK SOUND ACCOMPANIED BY A JERKING MOVEMENT WHEN TURNING. ESPECIALLY SLOW TURNS AFTER MAKING A STOP. SOUND CAME FROM REAR END. 1 OR BOTH REAR TIRES WOULD BIND IN SLOW CORNERS AND SKID. FORD DEALER CONFIRMED BROKEN GEARS IN DIFFERENTIAL. 2002 RANGER EXT. CAB WITH MANUAL TRANS, 4 CYL, 2WD. $1,650 TO REPAIR. FORD WILL NOT ASSIST IN PAYING FOR ANY PART OF THIS. EVIDENTLY FORD IS SATISFIED WITH THEIR BREAD AND BUTTER TRUCKS FAILING SO QUICKLY. THIS IS HOW THEY LOSE A CUSTOMER FOR LIFE, BY NOT STANDING BEHIND THEIR VEHICLES. TOO MANY REPORTS OF THIS FAILURE FOR IT NOT TO BE TAKEN CARE OF BY FORD. VERY ANGRY, FORD, YOUR HUGE LOSSES ARE WELL DESERVED. *TR
1) EVENTS LEADING UP TO THE FAILURE: NORMAL EVERYDAY MODE OF TRANSPORTATION VIA HIGHWAY AND SURFACE STREETS. 2)FAILURE AND CONSEQUENCES: THE REAR LIMITED SLIP DIFFERENTIAL UNIT OF MY 2002 FORD RANGER FX4 AUTOMATIC TRANSMISSION VEHICLE BROKE CAUSING THE TRUCK TO STOP ABRUPTLY NEARLY CAUSING AN ACCIDENT. THE REAR LIMITED SLIP DIFFERENTIAL UNIT EXPLODED CAUSING THE GEARS TO BREAK AND STOP THE VEHICLE FROM DRIVING. I HAD CONTACTED THE MANUFACTURER (TORSEN) OF THE DIFFERENTIAL UNIT AND STATED THE UNIT I HAD WAS RECALLED ACCORDING TO THE SERIAL NUMBER. FORD MOTOR COMPANY NEGELANTLY DID NOT RECALL ALL VEHICLES WITH THE RECALLED DIFFERENTIAL UNITS. 3) THE TRUCK'S REAR DIFFERENTIAL UNIT AND GEAR WAS REPLACED WITH OEM RING AND PINION GEARS, BEARINGS AND SIMILAR TYPE LIMITED SLIP DIFFERENTIAL UNIT FROM A DIFFERENT MANUFACTURER (DETROIT TRUETRAC) FROM WHICH WAS ORGINALLY INSTALLED IN THE VEHICLE. COST $1,400.00.*CN
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 2 MPH, THE CONTACT HEARD A LOUD GRINDING AND CLUNKING NOISE. HE ALSO NOTICED FLUID LEAKING FROM THE REAR DIFFERENTIAL UNIT. THE DEALER STATED THAT THERE WAS A FRACTURE IN THE REAR DIFFERENTIAL CASE. THE DEALER AND MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 02V035000 (POWER TRAIN: DRIVELINE: DIFFERENTIAL UNIT). THE CONTACT FELT THAT HIS VEHICLE SHOULD BE INCLUDED IN THE RECALL. THE FAILURE MILEAGE WAS 35,000 AND CURRENT MILEAGE WAS 80,000.
DT*: THE CONTACT STATED THE REAR AXLE DIFFERENTIAL WAS DAMAGED AND NEEDED TO BE REPLACED. THE SERVICE DEALER DETERMINED THE REAR AXLE DIFFERENTIAL COULD BE CHANGED AT A CHARGE. THE CONTACT EXPRESSED CONCERN THAT THIS WAS A DEFECT. UPDATED 11/30/2006 - WHILE DRIVING THE REAR OF THE TRUCK SHOOK PROFUSELY. AN INDEPENDENT REPAIR FACILITY DETERMINED THAT THE REAR AXLES WERE CRACKED AND THE ENTIRE REAR DIFFERENTIAL SHOULD BE REPLACED. THE CONSUMER WAS INFORMED OF A RECALL RELATED TO THIS PROBLEM. THE CONSUMER CONTACTED THE DEALER WHO ADMITTED THERE WAS A RECALL BUT STATED THAT IT HAD EXPIRED. THE CONSUMER CONTACTED THE MANUFACTURER. THE CUSTOMER SERVICE REP EXPLAINED THAT THE RECALL HADN'T EXPIRED IT JUST DIDN'T EXIST FOR THE CONSUMER'S RANGER. THE SERVICE REP WHEN ON TO TELL THE CONSUMER THAT THE RECALL WAS FIR 2002 RANGER 4X4 WITH MANUAL TRANSMISSION. THE CONSUMER'S VEHICLE HAS AN AUTOMATIC TRANSMISSION. *NM
2002 FORD RANGER FX4- AUTOMATIC TRANSMISSION. VEHICLE HAD APPROX. 65K MILES AT THE TIME OF INCIDENT. DROVE VEHICLE NORMALLY, STARTED NOTICING "CLUNKING" SOUND COMING FROM THE REAR. MECHANIC DIAGNOSED AS A CRACKED REAR DIFFERENTIAL UNIT THAT WAS VERY CLOSE TO CAUSING AXLE TO LOCK UP. PARTS REPLACED BY MY MECHANIC AT THE COST OF APPROX. $1500. SOUNDS VERY SIMILAR TO RECALL #02V035000 CONCERNING MANUAL TRANSMISSION VERSION. *NM
2002 FORD RANGER STALLED. *BF THE DRIVE SHAFT JERKED AND SLAMMED WHEN ACCELERATING IN DRIVE OR REVERSE. THE DRIVE SHAFT ASSEMBLY WAS REPLACED BUT THAT DID NOT SOLVE THE PROBLEM. *NM
NHTSA CAMPAIGN 02V035000; FORD ISSUED AN REAR AXLE DIFFERENTIAL CASE RECALL. THIS VEHICLE IS NOT INCLUDED IN THE RECALL, BUT HAS A BENT AXLE IN WHICH IT COULD BREAK. THE VIN IS OUTSIDE THE REMEDY SCOPE. *NM *NM
CORRECTION TO MY ORIGINAL COPMPLAINT MY 2002 RANGER REAR TIRES GOT STUCK IN A LIL SNOW ON THE STREET AND AS THEY HIT PAVMENT WHILE MOVING FOWARD I HEARD A POP FROM THE REAR THEN HEARD A FEW MORE WHILE TURNING CORNERS AND HAD A REAR END LOCK UP. TOOK TO DEALER ON FLAT BED AND THEY TOLD ME THAT MY REAR DIFFERENTIAL CARRIER HAD SNAPPED (REAR AXLE HOUSING) AND THEY WILL NOT FIX IT. REAR AXLE HOUSINGS DO NOT BREAK LIKE THIS AND THERE WAS A RECALL ON THE 2002 FX4 MANUAL TRANS RANGERS FOR THIS SAME REASON AND FEEL THE AUTOS NEED TO BE RECALLED BEFORE SOMEONE GETS KILLED OR HURT. CONSEQUENCE IS REAR END LOCKUP.*AK
WHILE DRIVING VEHICLE GOT STUCK IN THE SNOW. CONSUMER WAS ABLE TO GET OUT OF THE SNOW WHEN ALL OF A SUDDEN A LOUD POP NOISE WAS HEARD FROM THE REAR, CAUSING THE VEHICLE NOT TO MOVE. TOOK VEHICLE TO THE DEALER FOR CHECK UP, AND RESULTS SHOWED THAT THE REAR AXLE NEEDED TO BE REPLACED.*AK
A LOUD KNOCKING AND GRINDING NOISE WAS HEAD COMING FROM THE FRONT OF THE VEHICLE. CONSUMER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC INFORMED DETERMINED THAT FRONT DRIVER'S SIDE AND PASSENGER'S SIDE AXLES/TIRES, AND OTHER PARTS NEEDED TO BE REPLACED. CONSUMER INFORMED THE MECHANIC THAT PROBLEM RECURRED. *AK
TRUCK PULLS TO THE RIGHT ESPECIALLY AT HIGHWAY SPEEDS. AT TIMES SEVERE VIBRATION AND RUBBING NOISE. SAFETY DEFINETLY AN ISSUE WHEN DRIVING VEHICLE. MORE RECENTLY 4X4 ENGAGED & TRUCK TILTED TO FRONT RIGHT AND MADE LOUD GRINDING NOISE, COULD ONLY DRIVE 5MPH OR SO. PUT IN REVERSE AND WAS ABLE TO DRIVE IT AT HIGHWAY SPEEDS BUT STILL PULLS, VIBRATES AND IS GETTING WORSE. NOW, A OIL LEAK FOUND. ALSO, ANTI LOCK BRAKES ARE LOCKING UP. FAN MOTOR COOLER NOT WORKING CORRECTLY. *AK
I PURCHASED A 2002 RANGER EDGE 4X4 , IT HAD 4 MILES ON IT. I HAVE SINCE REPLACED THE AIRBAG SENSOR, ABS SENSOR, FRONT END HAD TOBE REALIGNED DUE TO A BAD ALIGNMENT AT THE FACTORY,THE TIRES IN THE FRONT HAD TO BE REPLACED AT 4500 MILES. NOW AT 38000 MILES THE 4X4 DRIVETRAIN WAS LEAKING AT THE FRONT COVER. THE BREATHING TUBE WAS THROWING OIL OUT ONTO THE ENGINE . I WAS TOLD BY FORD COMPANY AND A FORD TECH. THAT THIS WAS A E4NGINNERING PROBLEM. IT WAS REPLACED AT MY COST OF 796.00. THE COVER WAS REPLACED WITH A PART THAT WAS USED PREVIOUS TO 1995, PART NUMBER IS FOF6TZ-4033-BA. MY COMPLAINT IS WHY IS THIS NOT A RECALL AND CAN I EXPECT FUTURE PROBLEMS. *JB
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
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