RoadVitals

2004 Harley-Davidson Flhtpi

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
2
Latest Apr 19, 2018
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
0
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 2 NHTSA owner-reported complaints for the 2004 Harley-Davidson Flhtpi, most frequently naming the brakes category. 7 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes2100.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

No recalls in our database for this model year

That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Brakes
Filed Apr 19, 2018

WHILE RIDING I LOST MY REAR BRAKES IT WAS DISCOVERED THE REAR BRAKE LINE HAD CHAEFFED THREW IN TWO PLACES FROM ROUTING UNDER THE FRAME THERE IS A RECALL ON BIKES WITH ABS BUT NOT MINE AS MINE IS NOT ABS EQIUPED BUT APPEARS TO HAVE THE SAME PROBEM THIS OCCUERD WHILE DRIVING AT 55 MILES PER HOUR AND LOST REAR BRAKES 85 TO 90 MILES FROM HOME HAD TO HAVE THE BIKE TRAILERED HOME HAVE INSTALLED A BRAIDED LINE SO THE PROBLEM DOES NOT OCCUR AGAIN HARLEY HAS NOT BEEN CONTACTED AS OFF YET AS THIS HAD JUST OCCURED WHILE PREPING FOR THE SEASON I JUST HAD THIS BIKE INSPECTED AT ABC HARLEY IN WATERFORD MICH.

NHTSA ID
11088972
Incident
Apr 18, 2018
Mileage
22,013 mi
Brakes
Filed May 26, 2011

FIRST THE REAR BRAKE LINE FAILED BECAUSE IT CHAFED THROUGH BECAUSE OF A COVER MADE OF PLASTIC ON THE LINE TO PREVENT RUBBING ON THE FLOORBOARD HARDWARE AT THE FACTORY THIS DID NOT STOP THIS FROM CHAFING ANYWAY. THE REAR BRAKES ON THIS HARLEY HAVE ALWAYS FELT A LITTLE STRANGE WITH A SOFT PEDAL THIS MONTH MAY 2011 THE BRAKES WENT OUT AGAIN THIS TIME BECAUSE OF A PROBLEM IN THE REAR BRAKE MASTER CYLINDER WHEN I TOOK THIS APART TO INSPECT IT WAS DISCOVERED THE PISTON KIT INSTALLED ONLY HAD ONE INLET AND ONE RETURN PORT FOR THE FLUID THE KIT TO REBUILD THIS WAS PART NUMBER 42382-87C THIS PART HAS TWO RETURNS PORTS AND ONE INLET AS REQUIRED I HAVE CALLED HARLEY CORP ON MONDAY 23RD OF MAY 2011 TWICE TO GET INFO ON THIS PART THE REP SAID THEY WOULD CALL THE DEALER WHERE I BOUGHT THE NEW PART SHE DID NOT TALK TO THE PEOPLE WHO WERE AWARE OF THIS PROBLEM SHE TALKED TO TWO DIFFERENT PEOPLE WHO HAD NO INFO ON THIS PROBLEM AT ALL, NO ONE HAS CALLED ME BACK I AGAIN CALLED ON THE 26TH OF MAY AND TALKED TO A PERSON THERE AND THEY STATED THEY WOULD HAVE A REP CALL ME BACK AS THEY SAID THE DEALER COULDN'T TELL THEM ANYTHING ABOUT THIS THE REB CALL AND LEFT NO MESSAGE OR HER NAME I HAD TO CALL BACK AND HAVE THEM CHECK THERE FILES TO SEE WHO IT WAS IT WAS THE SAME REP AS ON MONDAY THEY WERE TO HAVE HER CALL BE BACK AGAIN AS OF THIS TIME I HAVE NOT HEARD ANYTHING FROM HARLEY AND NO ANSWERS TO MY QUESTIONS ON THIS MATTER. *TR

NHTSA ID
10402857
Incident
May 20, 2011
Mileage
11,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

M1684

ELECTRICAL SYSTEM

SERVICE BULLETIN M1684: MARKET SPECIFIC BATTERY INTRODUCTION. PURPOSE: Initial Release. This bulletin informs dealers of the availability of new batteries for new Original Equipment (OE) vehicle production and in the Parts and Accessories (P&A) catalog. Availability of the new Absorbed Glass Mat (AGM) batteries will vary by market and will be transitioning over the next few months. NOTE: The ring terminal screws are not compatible between Leoch and East Penn batteries. The new batteries will include new ring terminal screws, which must be used. The ring terminal screws from the old battery need to be discarded.

M1555

ELECTRICAL SYSTEM

SERVICE BULLETIN M1555 (REV E): BATTERY WARRANTY GUIDELINES. PURPOSE: Revision E. Added: Added procedures for the DCA-8000 E Battery Tester.* Updated: All sections. This bulletin informs the dealership network that Harley-Davidson has provided guidelines for battery warranty.

M1490

ELECTRICAL SYSTEM

SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.

PAB1158

ENGINE; POWER TRAIN

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.

M1490

ELECTRICAL SYSTEM

SERVICE BULLETIN M1490 (V 24.6.4): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: Revision. This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.6.4. Release Date: Week of May 1, 2024. New Features for LiveWire S2DM and S2MH, 2024 Revolution® Max, and 2024 Touring.

PAB1146

EXTERIOR LIGHTING

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1146: 68193-95 BULB WEDGE, FENDER TIP LAMP. Purpose: To inform dealers of an issue with the bulb wire terminals not being to specification. The light bulbs were used in numerous front and rear fender tip light assemblies for domestic and international applications.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Harley-Davidson Flhtpi by model year
YearComplaintsRecallsInvestigationsIssue Index
2007010—
2006210—
2005130—
2004Viewing200—
2003020—
2002020—
2001120—
2000010—
1999320—
1998010—
1997010—
1994010—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.