2017 Hyundai Santa Fe Sport

The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

My 2017 Hyundai Santa Fe was brought to a local Hyundai dealership for routine maintenance on July 1, 2026. The 9C2 software update was installed, without my knowledge or consent, during this service. Immediately after getting my car back, I noticed a problem starting the car (though no warning lights or alerts populated). The car seems to stall and then jerk during the first few minutes of driving, particularly after a cold start (car has been sitting for a few hours before starting). This has been a KNOWN issue by Hyundai for several months, yet this update continues to be installed. There is currently no fix, and Hyundai simply suggests letting the car "warm up" for 3-5 minutes before ever driving it. I have reported this to Hyundai corporate and have no other resolutions or timeline on a fix. Many other individuals are affected. This is particularly dangerous due to drivers not always having the ability to wait 3-5 minutes to let their car warm up, and the car is quite difficult to control with all the initial jerking and stalling. I live in a residential neighborhood and continue to be nervous about lack of control over the car when leaving my home. I firmly believe Hyundai should be held responsible for fixing this issue urgently.

NHTSA ID

11765129

Incident

Jul 1, 2026

Campaign /Service Update 9C2 / TSB-25-01-087H broke my Hyundai. The car hesitates idling and on acceleration. Hyundai have no solution to this failed software update or acknowledging other issues it may be causing.

NHTSA ID

11764880

Incident

May 1, 2026

I took my SUV to get the 9C2 recall on 8/7/2026 performed and took it home. The next morning when I cranked it and left my driveway it acted as if the vehicle didn't recognize that I was pressing my accelerator. It sputtered and hesitated acceleration for about five minutes. It also acted as if it was not going to change from first to second gear. After about five min. of playing with the gas pedal it straightened out. Twice I was almost hit by other cars expecting me to pull away from a stop sign. I took it back the next day telling the service agent what was happening and he kept it overnight. I received a text saying the technician was unable to find a cold start problem and it was ready to pick up. I was so mad I could barely hold my temper. I took it home and for the next week every single day it acted like this when cold started in the morning. I took it back to Premiere Hyundai of Harvey and was treated rudely this time. They acted as if they never had a single other complaint and told me I might have to leave it for several days so they could cold start test it for several days. This was on a Wednesday morning 8/19. I was never updated or called and when I texted my service rep on Monday 8/24 I was told the tech was not able to duplicate the complaint and to come pick it up. I will not ever buy another Hyundai because of the way I was treated and lied to. PLEASE create a recall for this badly handled recall 9C2. My Sante Fe Sport ran beautifully before this recall messed up my SUV. Now I have found if I let it idle for five minutes in the morning and accelerate slowly until it changes gears, most mornings it will run well, but if I crank it and pull into the street on a cold start it does the sputtering HELP US HYUNDAI OWNERS

NHTSA ID

11764162

Incident

Aug 7, 2026

My 2017 Hyundai Santa Fe Sport exhibits a documented mechanical failure under active code P0420 (Catalytic Converter Efficiency Below Threshold). This failure is the direct proximate consequence of a severe, long term manufacturing defect in the Theta II engine block, which has caused excessive oil consumption. Following the official 1,000 - mile diagnostic driving protocol completed on XXX, Keffer Hyundai (a Hyundai dealer located in [XXX]) service department officially confirmed the active code P0420 catalytic converter failure. They issued a formal written recommendation to replace the entire engine assembly but generated an out-of-pocket consumer estimate of $10,035. This case falls under the the terms of the Theta II Class Action Settlement which requires Hyundai to cover the defective engine block under the Lifetime Warranty Extension, along with any subsequent component damage (the Catalytic Converter) destroyed as a direct result of the engine's oil burning defect under the Lifetime Warranty Extension. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11763597

Incident

Feb 19, 2025

Brought my 2017 Hyundai Santa Fe Sport into the dealer on July 25, 2026 for the ECU and Theta II software update (Hyundai Service Campaign 9C2). Before the recall service my car drove perfectly with no issues. After the recall service my car is extremely jerky when shifting at low speeds and has long delays when trying to accelerate. This problem is particularly apparent on cold start, and less so once the vehicle has been driving. The issue is not as noticeable if the vehicle has been driven, is turned off, and then turned on again before fully cooled down. The jerky shifting has been getting worse over the past month. Vehicle was taken back to the dealer that conducted the software update on August 26, 2026 and they charged me for throttle body cleaning and EFI service which they performed for carbon build up as they cited this as the cause for the issues. The issue was not resolved from this service despite the dealers claims and the vehicle still has the same jerky shifting and delayed acceleration on cold start. There are no warning messages. Issue is becoming more widely documented among users after this particular service campaign so it is not an individual isolated problem.

NHTSA ID

11761273

Incident

Jul 25, 2026

In June 2026 I took my vehicle to Hyundai for a recall to the ECM module. After that my vehicle would lose power and hesitate to shift gears, and overall does not feel safe. Took vehicle back to dealer and they have told me that I have to wait for them to issue a recall fix for this now .

NHTSA ID

11755929

Incident

Jun 14, 2026

On February 24, 2026, I had the 9C2 software update. My vehicle was being checked for oil consumption. Since then I have had issues with it hard shifting when first starting to drive and sometimes after I've been driving a while. This has continued miles down the road, sometimes over thirty minutes after driving. It also just feels continuously like it is not driving smooth. This only started after the update. I contacted HMA. The first person on my case (Gurvinder) told me I needed to return my car, not to drive it. I had bronchitis, so I did not immediately do that. The next person "Rainey" told me it is a KNOWN issue and they are telling people to warm their cars up for around 3 minutes, and it will be fine. I'd done that, and even driven longer than that. I told him that. I took my mother-in-law home from church miles from there after collecting her at the church door, etc... Getting to the hill at to her home, I didn't think it was going to get up it. Often I don't think I'm going to get out of my driveway, a dangerous driveway in a curve. He wanted Krause Hyundai to contact HMA Engineer. When I was at Krause, they didn't know how to get ahold of HMA Engineer. Dalton also said they can't back the update out. I'm on my third HMA Case Manager. She keeps changing what I've told her is wrong in the emails, I don't think she knows anything about cars. She won't listen when I say I spoke to Dalton at Krause; she keeps speaking to John. [XXX] said they can do diagnostic, but it will cost me. I refuse to pay as [XXX] and Gurvinder had months before wanted me to take it back to get fixed, and Rainey wanted Krause to contact the engineer. It is a known issue with a letter written by Hyundai. Getting a diagnostic code reading performed is not going to help. I'm afraid my vehicle will lose power on the road and I will be struck. I tried uploading both pdf and jpg, but it wouldn't let me. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11754336

Incident

Feb 24, 2026

After the recent "important service campaign" involving the THETA II Emissions Logic Improvement my vehicle no longer safety shifts into the lower gears. It will not shift into gear. I am unable to safely get up to a normal speed and the engine and vehicle start shaking. This is isolated to the initial start of the vehicle and any low speed driving after. The issue is resolved after restarting the car, suggesting it is a software issue. This issue immediately began after the ECU update for the THETA II emissions logic improvement on 5/12/2026.

NHTSA ID

11754160

Incident

May 12, 2026

Certain vehicles may exhibit excessive paint peeling or bubbling of the primer/paint film on the exterior metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. This warranty extension only applies to factory-applied paint and does not cover collision-related paint repairs or vehicles with a salvaged title. Hyundai is extending the warranty coverage for certain white paint colors under these conditions from 3 years and 36,000 miles, to 10 years with unlimited miles from the date of original retail delivery or date of first use, and is valid for original and subsequent owners.

Certain 2012 – 2017 model year Accent, 2012 – 2017 model year Azera, 2013 – 2018 model year Santa Fe Sport, 2013 – 2019 model year Santa Fe, and 2012 – 2017 model year Veloster vehicles may exhibit an intermittent airbag warning light and diagnostic trouble codes (DTCs) may be set. At Hyundai, we are committed to providing vehicles of outstanding quality and value. In an effort to meet this commitment, the warranty coverage for the Occupant Classification System (OCS)/Occupant Detection System (ODS) under these conditions has been extended to 18 years/unlimited mileage from the date of original retail delivery or date of first use (whichever occurs first) and is valid for original and subsequent owners.

Certain Santa Fe (TMA), Santa Fe Sport (AN), Sonata (LFA), and Tucson (TL) vehicles equipped with Theta II engines may exhibit elevated engine-out emissions. This bulletin provides instructions for updating the Engine Control Module (ECM) to address this condition.

Certain Santa Fe (TMA), Santa Fe Sport (AN), Sonata (LFA), and Tucson (TL) vehicles equipped with Theta II engines may exhibit elevated engine-out emissions. The California Air Resources Board has determined that these vehicles may be releasing air pollutants which exceed Federal and California standards.

Following completion of Service Campaign 9C2 (Theta II Emissions Improvement), certain vehicles may exhibit a brief hesitation or rough shifting condition during cold start operation. If present, this condition is expected to occur only within approximately the first 1-3 minutes after engine start, while the catalyst is reaching its normal operating temperature.

Following completion of Service Campaign 9C2 (Theta II Emissions Improvement), certain vehicles may exhibit a brief hesitation or rough shifting condition during cold start operation. If present, this condition is expected to occur only within approximately the first 1-3 minutes after engine start, while the catalyst is reaching its normal operating temperature.