2017 Hyundai Santa Fe Sport

The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

I own a 2017 Hyundai Santa Fe Sport with approximately 120,569 miles. The red airbag (SRS) warning light stays illuminated continuously whenever the vehicle is running. This problem has been occurring for an extended period, although I do not remember the exact date it started. A diagnostic scan identified code B134600: "Driver airbag (DAB) resistance too high (1st Stage)." I am concerned that the driver's airbag may fail to deploy properly during an accident, potentially causing serious injury. I contacted Hyundai about the issue and was informed that there is no open recall covering my vehicle and that the factory warranty has expired. I am requesting that NHTSA investigate this potential airbag safety defect and determine whether a safety recall is warranted. I have photographs showing the illuminated airbag warning light and the diagnostic trouble code.

NHTSA ID

11776182

Incident

Nov 1, 2026

After we had the Hyundai 9C2 recall completed a few weeks ago, we immediately had rough shifting in our Hyundai Santa Fe Sport driving off the lot. Problem has continued since, and is most notable after cold start/once the car has sat for an extended period of time. Hyundai has released a Drivability Information on 5/18/26 regarding the known issue, but our Dealership was unaware. The Dealership recommended replacement of the Transmission, despite my explanation that the issue began after the installation of the recall fix.

NHTSA ID

11771397

Incident

Sep 25, 2026

Started car to reverse out of parking space and it started jerking as I accelerated. Drove jerkily the few blocks I had to go to make it home. Did not drive again but upon starting it the check engine light came on. Contacted Hyundai customer care who told me my car was covered under two extended warranties for a well documented engine failure on this exact vehicle - Hyundai Santa Fe Sport 2017. I’ve been researching and Hyundai knows about this problem and it had been through the courts after group legal action was taken. Hyundai refuses to pay for the car they know is a failure to be diagnosed. I cannot afford to have the car diagnosed especially not for a problem that Hyundai and half the world know (and have documented) is Hyundai’s fault. Vehicle can not be driven.

NHTSA ID

11771324

Incident

Sep 30, 2026

This is in reference to the Hyundai 9C2 ECU software update for Theta II engines that have caused my 2017 Santa Fe Sport to hesitate, surge and run poorly the first few minutes after a cold start! I contacted my dealership but they have not offered any resolution as of yet even though Hyundai Corporate is well aware of the problems caused by the 9C2 software upgrade!

NHTSA ID

11771171

Incident

May 12, 2026

I was driving my car and it showed no signs of any issue but the engine light came on and started blinking so I pulled over and got it towed to a mechanic. He told me that I would need a new engine that would cost me $8000. I looked into it and found that there was a defect with my vehicles engine and that if I took it to a dealership, I could possibly get it covered 100% so I did that and then they covered it and when I got the vehicle back, it had an issue every time I drove it where it was kind of speeding up and jerking when I drove it, I took it back after I told them what happened and then they told me that my catalytic converter was bad and needed to be replaced. I ended up paying $1500 to get that replaced and when I got the car back again it’s still jerking and doing the same exact thing even worse. I contacted them. They told me to bring it back which I did and they told me that it needed a software update that was not available so that I would just have to be patient. They told me that anytime I wanted to drive it I had to let it warm up for 5 to 10 minutes and that it wouldn’t do that. I’ve had my vehicle back for over two weeks and it doesn’t matter if I warm it up or not it’s still doing the same thing. I do not feel safe driving this vehicle and I have not been giving any resolution by either the dealership or by the consumer affairs case manager that I have been working with on this. This has been an ongoing issue for three months now. It’s costed me hundreds of dollars in Ubers because I don’t feel it’s safe to drive.

NHTSA ID

11770621

Incident

Jul 1, 2026

harsh engagement or hesitation between gears 1 through 3 specifically during cold starts before the powertrain warms up. But also during driving in the highway.

NHTSA ID

11768216

Incident

Feb 1, 2026

Service Campaigh 9C2 Following completion of Service Campaign 9C2 (Theta II Emissions Improvement), certain vehicles may exhibit a brief hesitation or rough shifting condition during cold start operation. My 2017 Hyundai Santa Fe sport has severe loss of power and rough jerky transmission after the update. This condition will definately cause unsafe driving and vehicle engine and transmission damage. Hyundai corporate and local dealerships indicate no remedy for this situation. Dealer also indicated that Hyundai corporate may not release a new software update to fix the issue. This is unacceptable.

NHTSA ID

11767851

Incident

Jul 1, 2026

My 2017 Hyundai Santa Fe was brought to a local Hyundai dealership for routine maintenance on July 1, 2026. The 9C2 software update was installed, without my knowledge or consent, during this service. Immediately after getting my car back, I noticed a problem starting the car (though no warning lights or alerts populated). The car seems to stall and then jerk during the first few minutes of driving, particularly after a cold start (car has been sitting for a few hours before starting). This has been a KNOWN issue by Hyundai for several months, yet this update continues to be installed. There is currently no fix, and Hyundai simply suggests letting the car "warm up" for 3-5 minutes before ever driving it. I have reported this to Hyundai corporate and have no other resolutions or timeline on a fix. Many other individuals are affected. This is particularly dangerous due to drivers not always having the ability to wait 3-5 minutes to let their car warm up, and the car is quite difficult to control with all the initial jerking and stalling. I live in a residential neighborhood and continue to be nervous about lack of control over the car when leaving my home. I firmly believe Hyundai should be held responsible for fixing this issue urgently.

NHTSA ID

11765129

Incident

Jul 1, 2026

In certain areas, a vehicle’s underbody may exhibit corrosion due to road salt usage. As a preventative measure, cavity wax coating is applied to the internal surfaces of underbody components, and an undercoating spray is applied to exterior surfaces of specified underbody components. This service campaign describes the procedure to perform this preventative service on certain Santa Fe Sport (AN) vehicles.

Certain Santa Fe Sport (AN) vehicles may exhibit underbody corrosion due to road salt usage. As a preventative measure, this bulletin provides the procedure to apply a cavity wax coating to internal surfaces of underbody components, and an undercoating spray to exterior surfaces of specified underbody components.

Some Hyundai vehicles may be equipped with a parking distance warning (PDW) sensor(s) that may trigger various DTCs and display warning messages on the instrument cluster, resulting in the PDW sensor(s) failing to detect nearby objects or triggering multiple false alarms. This condition may be a result of external damage to the PDW sensor membrane or sensor cover from rock chips or road debris, a collision, or previous vehicle repairs or modifications.

Some vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin outlines the combustion chamber cleaning procedure for vehicles diagnosed with this condition. All internal combustion engines consume some engine oil during normal operation, depending on driving conditions and mileage, and this procedure should only be performed when deemed necessary based on inspection and diagnosis of the vehicle as outlined in TSB 26-EM-015H, Engine Oil Consumption – Inspection & Repair Guidelines, or the latest revision.

Certain vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin provides the inspection and repair procedures for vehicles exhibiting this condition. All internal combustion engines consume engine oil as part of normal engine operation. Oil consumption rates may vary based on mileage, operating conditions, driving habits, and maintenance history. Hyundai recommends following the prescribed maintenance schedule and periodically checking the engine oil level using the dipstick to maintain proper engine oil level.

Certain vehicles may exhibit excessive paint peeling or bubbling of the primer/paint film on the exterior metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. This warranty extension only applies to factory-applied paint and does not cover collision-related paint repairs or vehicles with a salvaged title. Hyundai is extending the warranty coverage for certain white paint colors under these conditions from 3 years and 36,000 miles, to 10 years with unlimited miles from the date of original retail delivery or date of first use, and is valid for original and subsequent owners.