RoadVitals

2012 Hyundai Sonata Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
37
Latest Mar 6, 2026
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
2%
of 1,556 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
13
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
4

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2012 Hyundai Sonata submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 37 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 37, in the owner's own words

Body & structureExterior lightingSeat belts
Filed Mar 6, 2026

Painting chipping on front top car... Seatbelt don't fasten all the time...Lights are dim.

NHTSA ID
11722537
Incident
Mar 13, 2025
AirbagsBody & structure
Filed Nov 23, 2025

Noticed there’s a crack on the passenger side dashboard of the car that’s about 12 inches long. From what I read this could cause issues with any possible airbag deployment.

NHTSA ID
11701056
Incident
Nov 23, 2025
Body & structure
Filed Oct 25, 2024

The passenger rear door will not open from the inside OR the outside. The door lock on the inside of the car will not open. Door is in locked position. Problems like this are all over the internet regarding Hyundai cars. This is a safety issue because someone in the back seat can NOT open the door and are potentially locked inside the car with no way out. This could be life and death if there was a fire, accident, etc. Independent repair center has inspected and confirms. No warning lights. Just happened in September 2024.

NHTSA ID
11621902
Incident
Sep 15, 2024
Body & structureDriver assistance
Filed Nov 18, 2022
Crash reported1 injury reported1 death reported

B pillar separated from the frame during collision causing catastrophic intrusion into the cabin upon impact leading to death of the driver. No other occupants in the vehicle. Multiple investigators noted the B pillar failure upon inspection. Independent, certified crash reconstruction expert also noticed immediately that the B pillar had failed which caused cabin intrusion to an extraordinary degree considering the 2 vehicles involved were going less than 40mph. Vehicle is available for inspection. In addition, edr data reveals that although throttle was engaged, rpm's remained at idle up to the time of impact. Driver pushing on the gas and vehicle not responding.

NHTSA ID
11494128
Incident
Feb 21, 2022
Body & structureElectricalEngine
Filed Mar 22, 2021
Fire reported

THE VEHICLE WAS PARKED. I TRIED TO TURN THE CAR ON BUT IT DIDN'T COME ON, AND THEN I NOTICED IT SMOKING UNDER THE HOOD. ABOUT 5 MINUTES LATER THERE WERE FLAMES COMING FROM UNDER THE HOOD AND QUICKLY SPREAD TO THE REST OF THE CAR.

NHTSA ID
11404189
Incident
Mar 19, 2021
Mileage
122,000 mi
Body & structure
Filed Sep 18, 2020

TL* THE CONTACT OWNS A 2012 HYUNDAI SONATA. THE CONTACT STATED THAT THERE WAS A CRACK IN THE DASHBOARD NEAR THE PASSENGER'S SIDE AIR BAG HOUSING. VIN TOOL SHOWED NO RECALLS ON THE ISSUE. THE DEALER AND MANUFACTURER HAD NOT BEEN CONTACTED YET. THE FAILURE MILEAGE WAS 133,573.

NHTSA ID
11359803
Incident
Sep 4, 2020
Mileage
133,573 mi
Body & structureBrakesPowertrain (other)
Filed Sep 9, 2020

WHILE DRIVING 25 MILES ON WALNUT ST IN RIALTO CA .ALL OF A SUDDEN MY HYBRID HYUNDAI SONATA MADE A GRINDING NOISE AND STOP RESPONDING I AVOID HITTING A CAR INFRONT OF ME AND APPROACHED THE SIDE WALK MESSING UP MY RIGHT FRONT BUMPER, WHEN I FINALLY STOPPED I PUT THE CAR ON PARK AND IT MADE A NASTY GRINDING SOUND. I TRIED TO PUT THE CAR ON D AND IT WOULDN'T MOVE I PUT IT ON R AND NOTHING. IT WAS A VERY SCARRY EXPERIENCE, I WANT TO KNOW IF THERE IS ANYTHING YOU CAN HELP ME WITH IF THERE IS A RECALL ON THE TRANSMISSION BECAUSE THATS WHAT IT SOUNDS LIKE. I HAD IT TOWED TO MY HOUSE BECAUSE THE GEARS ARE NOT WORKINGIT . IT HAS 149346 MILES

NHTSA ID
11353895
Incident
Sep 8, 2020
Mileage
149,346 mi
Body & structure
Filed Jul 9, 2020

THE EXTERIOR PAINT IS PEELING

NHTSA ID
11338435
Incident
Mar 5, 2019
Body & structure
Filed Jul 9, 2020

THE DASH BOARD BROKEN IN SEVERALLPARTS

NHTSA ID
11338433
Incident
Jul 21, 2019
Body & structureOther / unspecifiedSteering
Filed May 18, 2020
Crash reported

WHILE MAKING A RIGHT TURN ON A RESIDENTIAL STREET, THE STEERING WHEEL LOCKED CAUSING ME TO HIT THE ONLY PARKED CAR THAT WAS 20 FT FROM THE CORNER. *TR

NHTSA ID
11325020
Incident
May 14, 2020
Mileage
150,000 mi
Body & structure
Filed Dec 30, 2019

TL* THE CONTACT OWNS A 2012 HYUNDAI SONATA. THE CONTACT STATED THE DRIVER'S SIDE OF THE DASHBOARD WAS CRACKED NEAR THE AIR BAGS. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO HYUNDAI DE FAJARDO (LOCATED AT KM 51., PR-3, FAJARDO, 00738, PUERTO RICO), BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 74,000.

NHTSA ID
11292096
Incident
Dec 1, 2019
Mileage
74,000 mi
Body & structure
Filed Feb 16, 2019

DRIVER DOOR, UNABLE TO OPEN FROM THE INSIDE DOOR HANDLE. ABSOLUTELY NO DAMAGE TO CAR, EVER, ORIGINAL OWNER, CAR IN MINT CONDITION.

NHTSA ID
11180546
Incident
Feb 15, 2019
Mileage
30,000 mi
Body & structureElectricalEngine
Filed Oct 26, 2018
Fire reported

ON JUNE 8TH, 2018 MY HUSBAND WAS DRIVING DOWN INTERSTATE 85 IN CHARLOTTE NC GOING ABOUT 60 MPH WHEN THE VEHICLE STALLED. HE COASTED THE CAR TO THE SIDE OF THE INTERSTATE. HE TURNED THE VEHICLE OFF THEN TRIED TO RESTART IT AND NOTHING HAPPEN AND POWER WAS DEAD IN THE CAR. THEN HE SAW SMOKE COMING FROM UNDER THE HOOD. THE DOORS WON'T OPEN SO HE HAD TO CLIMB OUT THOUGH THE SUNROOF TO SAFETY. HE OPENED THE HOOD AND THE ENGINE WAS INFLAMED WITH FIRE. HE CALLED THE FIRE DEPARTMENT, THEY CAME AND PUT THE FIRE OUT. THE REASON I'M FILING THIS COMPLIANT IS BECAUSE HE COULD HAVE BEEN SERIOUSLY HURTOR KILLED IF THE SUNROOF WAS CLOSE. HYUNDAI HAS NO EXPLANATION FOR WHY THIS IS HAPPENING AND MY VEHOWAS TOTAL LOST. WE ALSO HAVE PICTURES AND A VIDEO. I CAN'T UPLOAD THE VIDEO SO IF SOMEONE CONTACTS ME I WILL EMAIL IT.

NHTSA ID
11142780
Incident
Jun 8, 2018
Mileage
113,000 mi
AirbagsBody & structurePowertrain (other)
Filed Oct 17, 2018
Crash reported1 injury reported

ON SATURDAY, OCTOBER 13, 2018, I WAS IN A PARKING STRUCTURE LOOKING FOR A PLACE TO PARK. I WAS ON THE RAMP TO THE 2ND FLOOR WHEN FOR NO APPARENT REASON, MY CAR ACCELERATED AND HIT THE VEHICLE IN FRONT OF ME AND MY VEHICLE IMMEDIATELY QUICKLY REVERSED BACKWARDS AND HIT THE VEHICLE BEHIND ME. THE VEHICLE CONTINUED TO MOVE BACK AND FORTH LIKE A BUMPER CAR. I WAS TRYING TO PRESS THE BREAK BUT NOTHING HAPPENED. I STARTED SCREAMING FOR SOMEONE TO HELP THAT THE VEHICLE WAS OUT OF CONTROL. AFTER GOING BACK AND FORTH ABOUT 5 TIMES BEFORE BEING STOPPED BY THE VEHICLE BEHIND ME. THE VEHICLE WAS STATIONARY WHEN THIS ALL HAPPENED.

NHTSA ID
11141024
Incident
Oct 13, 2018
Mileage
110,397 mi
Body & structureEngineFuel system
Filed Sep 26, 2018
Fire reported

ON JULY 15TH 2018 AT 10:30 AM WHILE DRIVING AT 35+ MPH THE CAR STARTED SMOKING FROM THE HOOD AREA, AFTER PULLING OVER I NOTICED IT WAS SMOKING QUITE HEAVY, I RAISED THE HOOD AND THE ENGINE WAS ON FIRE... HYUNDAI OF CANADA REFUSES TO RESPOND TO MY REQUESTS FOR COMPENSATION...*DT *TR *JB *JS*JB

NHTSA ID
11131691
Incident
Jul 15, 2018
Mileage
110,000 mi
Body & structureElectricalEngine
Filed Aug 22, 2018
Fire reported

WHILE DRIVING CAR ON RT 50 WEST BOUND TOWARDS THE BAY BRIDGE, AN ENGINE POPPING NOISE OCCURRED, THEN FUMES STARTING COMING FROM VENTS. PULL CAR OVER WHILE GETTING OUT FLAMES WERE ALREADY COMING FROM THE ENGINE. WITHIN MINUTES THE WHOLE CAR WAS ENGULFED IN FLAMES. NO TIME TO RETRIEVE ANY ITEMS INSIDE THE CAR. THE MD TRANSPORTATION AUTHORITY POLICE WERE ON THE SEEN AND CALLED FIRE DEPT. FIRE DEPARTMENT SAID IT WAS AN ELECTRICAL BASED ON SPARKS AS THEY WERE PUTTING OUT THE FIRE. HYUNDAI INVESTIGATED THE CAR REMAINS AND COULD NOT DETERMINE ANY CAUSE.CAR PICTURES ARE TO LARGE OF A FILE TO SUBMIT

NHTSA ID
11121653
Incident
Jun 2, 2018
Mileage
95,000 mi
Body & structureElectricalEngine
Filed Aug 1, 2018
Fire reported

TAKATA RECALL. MY SON WAS DRIVING DOWN A MAJOR STATE ROUTE AT 9:30PM WHEN THE CAR SUDDENLY LOST POWER, SHORTLY THERE AFTER, IT STALLED OUT, ALL THE DASHBOARD LIGHTS WENT ON AND WITHIN 2-3 MINS, SMOKE POURED FROM THE FRONT OF THE CAR AND WITHIN 2 MINS THE FRONT OF THE CAR WAS ONE HUGE BLAZE OF FIRE. HE WAS LUCKY TO GET OUT IN TIME. IT WAS VERY TRAUMATIC FOR HIM TO SAY THE LEAST, NOT TO MENTION AS HIS PARENTS, WE WERE ON FACE TIME WITH HIM AFTER HE PULLED OVER AND SAW THIS AS IT WAS HAPPENING AND COULDN'T BE THERE TO ASSIST HIM.

NHTSA ID
11115234
Incident
Jul 28, 2018
Mileage
79,040 mi
Body & structureSteering
Filed Jun 18, 2018

WATER LEAKING INSIDE CABIN ON PASSENGER SIDE. MOLD ACCUMULATING BEHIND DASHBOARD. ALSO LOUD NOISE OF SPRAYING WATER,WHICH IS DISTRACTING DURING DRIVING ESPECIALLY DURING RIGHT OR LEFT TURNING. PASSENGER EXPERIENCED A NEAR SLIP AND FALL AFTER EXITING THE VEHICLE ON A SLICK SURFACE, NOT REALIZING HER SHOES WERE WET FROM THE DRENCHED CARPET ON THAT SIDE OF THE CABIN.THERE IS ALSO A NOTICEABLE STENCH IN THE CABIN THAT HAS MADE ME NAUSEOUSLY SICK. I WAS DISTRACTED BY THE SOUND OF SPRAYING WATER TO THE POINT OF TRYING TO LOCATE IT WHILE DRIVING. THIS HAPPENS WHEN DRIVING IN THE CITY OR HIGHWAYS. THIS HAPPENS ONLY WHILE DRIVING.

NHTSA ID
11102449
Incident
May 1, 2018
Mileage
47,200 mi
Body & structureInterior & seats
Filed May 15, 2018

THE PAINT IS CHIPPING AWAY IN THE EXTERIOR BY THE DOOR HANDLES AND THE STEERING WHEEL. ALSO THE DRIVER SEAT MATERIAL IS STARTING TO FALL APART AS WELL AS THE DOOR TRIM ON THE DRIVER'S SIDE.

NHTSA ID
11093921
Incident
Sep 4, 2017
Mileage
57,189 mi
Body & structure
Filed Mar 5, 2018

I JUST ARRIVED TO MY DESTINATION PARKED THE CAR AND WAS SITITING IN THE DRIVER SEAT, WITHIN MINUTES I HEARD THIS REALLY LOUD NOISE, I FROZE, I THOUGHT SOMEONE HAD RAN INTO THE BACK OF ME THE BANG WAS EXTREMELY LOUD. I SAW GLASS PARTICLES COMING DOWN MY WINSHEILD GOT OUT THE CAR TO LOOK AROUND THE VEHICLE WHEN I OBSERVED THE BROKEN GLASS HAD COME FROM THE SUNROOF - IT SHATTERED AND CREATED A LARGE HOLE.

NHTSA ID
11076328
Incident
Mar 5, 2018
Body & structureFuel system
Filed Aug 19, 2017
Crash reported

OUR CAR ACCELERATED WITH OUT CONTACT OF THE GASPEDAL CAUSING COLLISION WITH 3 PARKED VEHICLES. EXTENSIVE DAMAGE TO OUR SONATA.

NHTSA ID
11016347
Incident
Aug 19, 2017
Mileage
100,250 mi
Body & structure
Filed Feb 14, 2017

WHILE DRIVING ON THE HIGHWAY AT 70 MPH, THE PANORAMIC SUNROOF ON THE VEHICLE SPONTANEOUSLY SHATTERED WITH A LOUD SOUND, AND GLASS CAME SHOWERING INTO THE CABIN. THE VEHICLE IMMEDIATELY BEHIND ME WITNESSED THE EVENT AND SOME OF THE GLASS HIT HIS VEHICLE AT HIGH SPEED. WE BOTH PULLED TO THE SHOULDER AND EXCHANGED CONTACT INFORMATION. HE WITNESSED THAT NO OBJECT HIT MY SUNROOF, IT SIMPLY SHATTERED.

NHTSA ID
10954613
Incident
Feb 12, 2017
Mileage
39,400 mi
AirbagsBody & structure
Filed Jul 14, 2016

SONATA RECALL. THE AIRBAG LIGHT HAS BEEN ON FOR 3DAYS NOW AND WON'T SHUT OFF NO MATTER WHAT I DO AND I'M SCARED IT WILL DEPLOY. BACK IN MAY I NOTICED THE PAINT IN MY CAR SHIPPING AFTER I TOOK IT TO GET WASHED, NOW MY CAR LOOKS UGLY.

NHTSA ID
10884947
Incident
Jul 11, 2016
Mileage
109,300 mi
AirbagsBody & structureEngine
Filed Apr 28, 2016
Crash reported

RECALL CAMPAIGN 132. VEHICLE STALLED/LOCKED UP CAUSING A COLLISION WITH HEAVY FRONT END DAMAGE.

NHTSA ID
10862089
Incident
Apr 24, 2016
Mileage
47,000 mi
Body & structureOther / unspecified
Filed Jan 11, 2015

I WAS DRIVING DOWN THE INTERSTATE GOING AROUND 60-65MPH. I HEARD A LOUD BOOM THAT SOUNDED LIKE A GUNSHOT, AS SOON AS I HAD A SAFE MOMENT TO PULL OVER I THEN REALIZED IT WAS MY SUNROOF THAT HAS BUSTED. I THEN WAS ABLE TO STEP OUT OF MY CAR AND REALIZED MY SUNROOF HAD BUSTED FROM THE INSIDE OUT. I AM VERY THANKFUL THAT I WAS ABLE TO STAY CALM, COOL, AND COLLECTIVE. I COULDN'T IMAGINE IF THE PULL OF MY SUNROOF FROM INSIDE THE CALL HAD BEEN OPENED. IT WOULD HAVE DEFIANTLY CAUSED A HAZARD NOT ONLY TO MYSELF BUT TO OTHER PASSENGERS AND DRIVERS ON THE HIGHWAY. *TR

NHTSA ID
10671663
Incident
Jan 10, 2015
Mileage
52,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .