2012 Hyundai Sonata Brakes Problems

The contact owns a 2012 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, there was an abnormal burning odor coming from the vehicle. While depressing the accelerator pedal, the vehicle hesitated and stalled. The contact stated that the rear driver’s side brake light was inoperative. The failure occurred on several occasions. No warning lights were illuminated. The contact researched and was made aware of an undisclosed recall; however, the VIN was not included in the recall. The vehicle was taken back to the residence. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 168,000.

NHTSA ID

11732852

Incident

Mar 21, 2026

Mileage

168,000 mi

The contact owns a 2012 Hyundai Sonata. The contact stated while driving 70 MPH, the check brake and "Hybrid System Warning Safely Stop - Do Not Drive" messages were displayed on the instrument panel, and the vehicle went into LIMP Mode. The vehicle was towed to the residence, and the contact replaced the hydraulic pressure units and hydraulic unit assemblies (HECU/ABS modules). The contact stated that after the repairs, the failure returned approximately 30,000 miles later. The dealer was notified of the failure, and the contact was provided with an estimate for the repair. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 130,000.

NHTSA ID

11715039

Incident

Feb 1, 2025

Mileage

130,000 mi

Based on what I experienced, the fire appears to have resulted from an internal mechanical or electrical failure that occurred without warning while the vehicle was in motion. No prior issues or dashboard alerts were present at the time, and there was no external impact or damage that could explain the fire.

NHTSA ID

11701989

Incident

Oct 5, 2025

Driving came to a stop ,light turned green made a U-turn to go to the gas station heard a pop noise smoke came from inside the car tried stopping it but the brake pedal sunk into the ground pressed my emergency brake it was seized wouldn’t go down (never had that issue my brakes always work ) I smelled brake fluid and seen the abs light on the dash then the power started to go out and my girlfriend almost got trapped in the car

NHTSA ID

11691470

Incident

Oct 5, 2025

The contact owns a 2012 Hyundai Sonata. The contact received notification of NHTSA Campaign Number: 18V934000 (Engine, Fuel System, Gasoline). The contact stated that while driving 20 MPH, the vehicle stalled. There was an abnormal knocking sound coming from the vehicle. While driving at an undisclosed speed, the vehicle stalled after five minutes. The engine and the ABS warning lights were illuminated. The vehicle was towed to the residence. The contact called the local dealer and was informed that the maintenance records were needed. The contact was using an independent mechanic for maintenance and did not have the records. The vehicle was not diagnosed or repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 100,000.

NHTSA ID

11690830

Incident

Aug 25, 2025

Mileage

100,000 mi

The part of hand break assembly that’s inside the disk break (the drum assembly) fell off when the dealer ( [XXX] Hyundai, Schaumburg, IL) tried to adjusted. I went to the dealer because the hand break stop to function. I suspect very bad design of the whole assembly disk and drum break. Also the dealer stated that all assembly was rusted. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11690018

Incident

Sep 8, 2025

With no warning my car left me sit on the side of the road and when started the engine made an awful knocking noise. Hyundai denied to replace the engine despite there being at least 2 engine recalls. When I asked why they said it was due to no maintenance records so I provided them with maintenance records like they requested and then they deny it again and say they aren’t replacing the engine because the problem with my engine had nothing to do with the 2 engine recalls my vehicle IS affected by.

NHTSA ID

11685368

Incident

Jul 25, 2025

I was driving I seen smoke then full flames on my windshield and I tried to stop and put my car in park to get out but my brakes stopped working and I couldn’t get the gear in park so I opened the driver door and had to jump out of the car .I had an engine replacement a year before for it being recalled and police and firefighters were on scene after incident

NHTSA ID

11680813

Incident

Nov 28, 2024

I started the car, put it into gear and then the breaks wouldn’t work. The car dash said something like check breaks hybrid system failure do not drive. There is not recall on my car but the Hyundai service department doesn’t know how to fix it. This is the second time it’s happened. I’m scared to drive it. Please investigate!

NHTSA ID

11673042

Incident

Jul 12, 2025

I drive a 2012 Hyundai Sonata Limited. After a recent fill-up, I began experiencing delayed acceleration, engine hesitation, and what appears to be misfiring—especially at low throttle. Most notably, the brake lights stay illuminated even when the car is turned off, which drains the battery and poses a major safety hazard. I scanned the vehicle with an OBD-II scanner and received code P0504, which points to a brake light switch malfunction. I also noticed that pressing the start button with my foot off the brake still starts the engine instead of going into accessory mode—confirming abnormal brake signal behavior. I replaced the brake light switch, which temporarily fixed the issue, but the symptoms returned within a day. After researching, I found there was a recall (NHTSA 15V759000) for a nearly identical issue involving the brake light switch and stopper pad. However, my VIN is not listed, even though I am experiencing the same safety-critical symptoms. This issue poses a significant safety risk on the road, and I believe my vehicle should be included in the affected population of the recall or issued a Technical Service Bulletin extension.

NHTSA ID

11671946

Incident

Jul 5, 2025

Unknown Cought fire under the hood was engulfed within minutes

NHTSA ID

11652424

Incident

Mar 29, 2025

In October of 2023, I was driving my 2012 Hyundai Sonata Hybrid to the laundry mat about a quarter of a mile from my home. I stopped at a stop light and all of a sudden, a warning sound burst from my dasher board. The message stated, "Hybrid Warning-DO NOT DRIVE: CHECK BRAKES". The brakes completely stopped working, the pedal was to the floor and the accelerator was stalling. After managing to get the vehicle back to my home, naturally I went to the Dealership (Langdale Hyundai of Valdosta) and informed them of the issue. They informed me there was no issue, charged me for a diagnostic and sent me on my way. Once I provided proof of my car stopping mid-drive, they began to check wiring and such. What they told me the issue was is a Hydraulic Power Unit. I had it replaced, still the same issue "CHECK BRAKES". I only have 116k miles on this car, bought it with 72K in 2021, so I haven't driven it much. It spent 8 months in Hyundai Dealership in Holiday, FL for a brand-new Hybrid Battery in 2022. I have been looking online for anyone that knows more about this issue so I can get it resolved. It turns out there are thousands of people who are just like me. I believe this is indeed a recall issue. I believe this is an issue is an emergency issue, brakes giving out while driving is an issue that needs to be addressed. This has been happening for years, and Hyundai has not done one thing on it. It's happening with newer vehicles as well as older. Langdale Hyundai of Valdosta was not much of a help at all, to be honest, I don't trust their workers at all. I believe they do nothing and charge customers for the max that they can.

NHTSA ID

11632938

Incident

Dec 29, 2024

ACTIVE HYDRAULIC BOOSTER failed while driving. 2012 with 114,000 miles on it. Brand new engine and transmission installed from prior recalls. Hyundai dealership said it was covered under anything and would cost $5K to get fixed.

NHTSA ID

11626344

Incident

Nov 12, 2024

The driver side seat belt wont click and stay in almost half the time i drive my car… after reading other complaints its looking like this is a common thing. Within the past year ive noticed lots of times that when im going to lock my car with my fob, it wont lock and its because the passenger side lock button on the inside of door is in a stuck between lock/unlock position… resulting in me having to lean over to manually unlock the door even when I’ve unlocked my car with both the fob and inside button… all the sudden i noticed too that my speed control will not work at all and be completely unresponsive most times. It will RANDOMLY work when i try checking it on highway. ive had SO many issues with my taillights going/burning out constantly and now my headlights have gotten really dim. Im scared to drive at night now. They are much more dimmer than a cars should look like usually. Within the past week i just noticed a random big crack in the dashboard on the passenger side as well… noticed that seems to be a common thing and concern of safety with lots of others who own and drive this same vehicle… my first thought was “what if this crack will effect the airbag and make it deploy?” The crack is literally right over and above where the airbag is… plan on trying to take my car to place on OKC that did the anti-theft system software update on my car… but my car has gotten so bad when driving ill be lucky if it makes it there in one piece. My car has started to shake SO bad when im driving!!! Almost “jumping” at times it feels like. This car has been a pretty good car but when there are MULTIPLE complaints of the SAME issues that continuously keep costing us money and its not because of our doing and in fact the manufacturers FAULTY equipment and parts that they used to make these cars… they should most definitely be doing recalls and fixing these problems at no cost!

NHTSA ID

11617074

Incident

Sep 15, 2024

The grid warning light is coming on and telling me to stop the car. When this occurs the car will lose power and the brakes will start making a grinding noise. My safety was at risk when I was driving on [XXX], Chula Vista, California by Southwestern Community College approaching behind cars at a red light intersection on the second lane to the right going east and the warning light came on. The car started making a grinding noise and to lose power. The intersection was busy and I was barely able to get the vehicle to the right lane to get out of the way of traffic going east. I was blocking the right turn lane onto [XXX] in Chula Vista, Ca I took the vehicle to the dealer and has been confirmed. It first appeared approximately in July / August of 2023. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11616589

Incident

Aug 1, 2023

I believe this is the same issue as the Hyundai recall #170 (activation of the engine management system's brake pedal override feature). While pressing the accelerator, my car will stop accelerating until I let off the gas pedal and then press it again. This is an intermittent issue and unrelated to any fuel delivery system. I confirmed it was a brake pedal issue because my brake lights would not turn off and I could shift out of Park WITHOUT my foot being on the brake pedal. I feel like this could be a pretty big issue for properly signally drivers behind me as well as when I’m trying to drive in heavy or speedy traffic, e.g., merging onto or within interstate traffic.

NHTSA ID

11614612

Incident

Sep 14, 2024

Brake system warning, puts car in limp mode on freeway nearly causing rear end collisions.

NHTSA ID

11613351

Incident

Sep 5, 2024

On July 29, 2024, my 2012 Hyundai Sonata Hybrid was parked in our driveway. About 10 minutes later an engine fire started that consumed the car. The local Fire Departmemt put out the fire but the car was totaled. The fire also destroyed a storage shed and some windows were damaged. The car was taken to the Hyundai Dealer for servicing when the engine light came on on March of 2024. The car was left for a few days with the dealer. The NHTSA Recall Number 23V651000 was not repaired during that service call.

NHTSA ID

11606002

Incident

Jul 29, 2024

Check engine light comes on, brake system malfunction warning message appears and says to pull over, vehicle goes into limp mode. Hyundai dealership says $150 to diagnose problem.

NHTSA ID

11601323

Incident

May 3, 2024

Emergency brake started engaging while the car is in motion. Usually, 10-15 minutes after starting the car. We were told the hydraulik brake booster pump needs to be replaced. The car is at only 60K miles.

NHTSA ID

11600550

Incident

Jun 24, 2024

The car has been meticulously maintained — I am glad to provide all records of regular service upon request — and lovingly cared for. It came to us in great shape. Until, that is, I drove it for the first time and the brakes failed. I rolled into an intersection. Luckily, there was no traffic and no one was harmed. But I had a very helpless feeling, and I feel incredibly grateful no one was hurt. After taking the vehicle to two mechanics, they independently confirmed that a sensor in the ABS module was failing, leading to a sudden loss of braking. After a cursory internet search, I found that many owners of this model and year of vehicle have encountered this dangerous problem.

NHTSA ID

11595306

Incident

Jan 24, 2023

while i was driving after picking up my daughters from school the car start giving me a hybrid system warning and a brake message on the dash with brakes not working properly so i stop and get the car tow to my mechanic it was scary since i have my 2 daughter with me my mechanic said the problem is the HECU AND NEEDS REPLACEMENT he tell me there is a recall #251 I call the dealer but they said only cover a fuse no the actual defected part that doesn't make sense I seen a lot of complain of this part going bad hopefully Hyundai do something to make right and fix the actual problem and dont put life on risk like happen to me and my daughters

NHTSA ID

11589843

Incident

May 21, 2024

Saying check brakes and safely pull over hybrid battery failure

NHTSA ID

11584841

Incident

Apr 23, 2024

Brake light appeared intermittently while I'm in the middle of traffic.my vehicle's hybrid system warning light came on aside from the brake light and tells me to pull over and not to drive the vehicle.i towed my car to the dealership for inspection.after inspection done ,the service advisor tells me that they need to change the abs module due to possible internal leaking besides the fuse.they quoted me $3574.71 to fix the abs module excluding other brake components.i asked them to change the fuse only.Abs problem and brake light are still on and vehicle is not drivable.

NHTSA ID

11584081

Incident

Jan 5, 2024

•brake failure •this has happened at indiscriminate times including the highway, suddenly the car tells me to stop driving and the brakes don’t work as they should, no telling this would happen until it occurs. When pressing brakes, a loud noise rumbles through the car and I am no longer able to drive at any speed higher than 5 mph (an issue for being on the road) risk of possible collision as this happens suddenly and gives short time to take action •UKNOWN •was inspected by local dealer, they said it was the primary pressure sensor which is a part of the Hydraulic brake booster pump. They wanted to replace the entire hydraulic unit even though it was only the sensor that was faulty and it would cost me $3,503.61 which is an ABSURD price for an electrical issue that I did not see coming at all and it is a robbery of regular people who need their cars to get to the places they need to be (work and family) this is NOT a luxury, I need my car •no warning signs or lights until the issue actually occurred. The only light that showed was the ABS lights, maybe it’s linked to the recall about the brake fluid leaking causing fires?

NHTSA ID

11580538

Incident

Mar 19, 2024