2016 Mercedes-Benz AMG C63S

2016 Mercedes-Benz C63 S AMG, M177 4.0L twin-turbo V8. This engine is marketed under Mercedes-Benz's "One Man, One Engine" philosophy — hand-assembled by a single master technician. It failed irreparably at 67,323 miles on a properly maintained vehicle owned by a 14-year Mercedes-Benz customer who has purchased six Mercedes-Benz vehicles. All maintenance performed on schedule with genuine OEM Mercedes-Benz parts at Mercedes-certified shops. At approximately 65,000 miles, check engine light illuminated with cylinder 7 misfire. A Mercedes-certified shop found and replaced a burnt spark plug and all 4 ignition coils with OEM parts. Misfire cleared. Three months later at 67,000 miles, shaking and check engine light returned. All 8 spark plugs replaced with OEM parts. Misfires returned within 100 miles — now on cylinders 1, 3, and 7 — accompanied by violent engine shaking and a fuel smell. Vehicle brought to authorized Mercedes-Benz dealer. Full diagnostic performed including borescope inspection. Confirmed: broken spark plug ceramic and unrepairable piston pitting in cylinder 4 and engine damage. Dealer confirmed engine is not repairable and recommends complete engine replacement. All findings documented on dealer repair order. Vehicle remains at the dealer and is available for inspection. Mercedes-Benz has published at least three Technical Service Bulletins on persistent misfires specific to this engine: LI54.21-P-062006 (multiple revisions — ECU ground faults, borescope protocol anticipating internal damage), LI07.61-P-073583 (post-turbo exhaust clamp failures), LI07.61-P-069688 (intake manifold cracks). Mercedes has acknowledged this defect pattern internally and has not issued a recall. Sudden power loss and violent shaking at highway speed is a direct safety hazard. NHTSA investigation warranted.

NHTSA ID

11728122

Incident

Nov 3, 2025

My coils are faulty and needing to be replaced, but not part of the existing recall for C63s coils. On the message forums for C63s I’ve come across a lot of owners that are having issues not being part of the recall. Campaign No. 2017060008.

NHTSA ID

11563384

Incident

Jan 3, 2024

Car lost all throtle on the highway, and when pressed on gas pedal nothing would happen. A death trap. it was very dangerous and car behind me almost hit me. Happened many times and the dealer could not fix it. Car just went out of warranty couple months ago

NHTSA ID

11439685

Incident

Nov 6, 2021

The steering wheel won’t go up or down The auxiliary ratidator keeps getting damaged from road debris my 3 time replacing it

NHTSA ID

11419734

Incident

Jun 5, 2021

I BOUGHT MY 2016 MERCEDES C63S AMG FROM A DEALER IN EDMOND, OKLAHOMA (JACKIE COOPER BMW) AND THEY SOLD ME THE CAR WITH LESS THAN 10% TREAD LEFT ON THE TIRES. SHORTLY AFTER THE PURCHASE I CALLED THE DEALER FOR ASSISTANCE AND THEY FLAT OUT DENIED ANY WRONG DOING. THEY CLAIMED THEY DID A "RIGOROUS INSPECTION" BUT SOMEHOW THE TIRES THAT WERE DOWN TO THEIR WEAR BARS PASSED IT. TO MAKE MATTERS WORSE, I PURCHASED A $4100 TIRE/WHEEL PACKAGE FROM THEM AND THEY ALSO HAVE NOT ACTIVATED THE SERVICE (AFTER 23 DAYS OF PURCHASE) SO I CANNOT GET NEW TIRES PUT ON WITHOUT PAYING AN EXTRA $1200 OUT OF POCKET FOR THE HIGH PERFORMANCE TIRES THAT THE CAR REQUIRES. MANAGEMENT HAS NOT RETURNED ANY OF THE CALLS & THE SALES AGENT (BRYAN LEONARD) ALSO HAVE NOT BEEN VERY HELPFUL. NEARLY A MONTH LATER AFTER THE PURCHASE THE CAR IS STILL SITTING IN THE GARAGE WITH TWO BUSTED TIRES & NO WAY TO REPLACE THEM UNDER WARRANTY BECAUSE THE DEALER IS REFUSING TO EXPEDITE THE WARRANTY ACTIVATION. I FINALLY GOT TIRED OF WAITING SO I TOOK THE HIT FOR THE FRONT TWO TIRES AND PAID A MOBILE SERVICE TO COME OUT AND REPLACE THEM. THE DEALER IS REFUSING TO REIMBURSING ME FOR THOSE 2 & ALSO REFUSING TO ACTIVATE THE WARRANTY SERVICE IN A TIMELY MANNER. I'VE ATTACHED THE PICTURES OF THE DRIVER SIDE FRONT TIRE THAT IS ON IT'S LAST THREAD & ALSO THE RECEIPT FOR THE FRONT TWO THAT I REPLACED OUT OF POCKET. IT'S DECEMBER 21ST NOW AND STILL NO ACTIVATION ON THE WARRANTY. I'VE NEVER FELT A BIGGER BAIT & SWITCH FROM A DEALER BEFORE.

NHTSA ID

11162951

Incident

Dec 3, 2018

Mileage

25,400 mi

Complaint Repeat workshop visit for vehicle vibration while braking from 60MPH. NOTE: Although the symptom is similar to a tire or wheel vibration, it is usually readily noticeable that it is distinctly different if it happens at all times or only while braking. Cause Although the cause of the vibration is most likely due to excessive lateral runout on the rotor or hub/wheel bearing, the system as a whole needs to be checked for other possible contributors. 1. Prior collision damage. 2. Excessive vehicle sitting times without rotating components. 3. Wheel bearing/hub lateral runout. 4. Wheel mating interface has been overtightened (did not follow WIS torque procedures). 5. Mating interfaces have been excessively modified (painted, gouged, bent, etc...). Remedy Read through the entire attached worksheet prior to performing. After performing, please review the final page and perform work accordingly. NOTE: This document is not pre‑authorization or otherwise dealing with warranty. This is intended for diagnostic purposes only. If there are any questions on how to proceed OR The work sheet has been performed and the vehicle has returned with the same concern. Please perform the measurements as seen in the worksheet again and open a TIPS case to the Body, Chassis, and Entertainment team.

Complaint Clanking noise from the area of the speakers in the doors. Cause Under analysis. Remedy To narrow down the cause, first of all remove the door trim. • If the noise continues to occur even with the door trim removed, then continue the diagnosis working towards the speaker and if necessary, create a TIPS case with an informative video as an attachment. Note: Please refer to this document in the warranty claim and, once diagnosis is completed, select the damage code depending on the component part that is causing the issue. • If the noise stops when the door trim is removed, please proceed in accordance with LI72.10‑P‑067691. Information: In this case, do not use a damage code for the speakers in the warranty claim!

Complaint Noises/ squealing from the service brake in various driving situations and ambient conditions. Cause Frictional vibrations Remedy The intent of this document is to reduce noise from high performance AMG brakes. AMG brakes are designed for performance under high load and in certain scenarios, can emit noise. Some scenarios are normal and some are induced by driving style like those listed below: • Driving style such as two footed driving where the pad might be in constant contact with the rotor. • Brake pressure and application style (stop‑and‑go traffic with consistent light brake pressure “riding brakes” where the brakes cannot cool sufficiently between applications). This can cause the brake pads to glaze and have a smooth/glassy surface which can induce noise. • When ambient temperatures rise during summer peak and during cooling and cold winter months. 1. Beginning Diagnostics: a) Check whether the complaint can be reproduced and at which axle or side the noises occur (ideally together with the customer while driving). b) Check the affected system for component wear, mechanical damage or localized overheating damage. Replace damaged components as necessary. c) Assess condition of brake rotors and pads per WIS and visually (i.e. long periods of stagnation, etc...). d) Clean brake components free of brake dust and debris. d) Secure vehicle on a lift. 1. Start the engine and depress the brake pedal 3‑4 times. 2. Check each wheel to see if they turn freely by hand. 3. If a wheel is not turning freely by hand, this needs to be addressed prior to re‑assessing the noise concern. e) Check whether, apart from this document, an additional document exists for the specific model in question, and if so, work through it and then continue. 2. Specific Axle Work: NOTE: If the brake pad has a metal backing plate, there is no need to affix the adhesive film. Continue with applying chamfer and Molykote as instructed below. IMPORTANT: Be absolutely certain to not allow paste between friction surfaces of the pad and disc! a) If the noises are coming from the front axle. 1. Remove brake linings of front axle. 2. Clean all contact points on brake lining backing plate, including the brake lining guide pins and brake caliper/carrier. 3. Clean bonding surface (where pistons contact back of brake pad). Apply adhesive film to the backplate of the piston‑side brake lining where the piston contacts the pad backing plate. See picture "Adhesive and Paste Application Area". 4. Be sure to remove both brown paper backing sides of the adhesive film, it is double sided adhesive film. 5. If adhesive is already installed on backing plate where pistons contact the back of the pad, you may gently scrape off and re‑apply a new adhesive or Molykote. Must not apply the Molykote on top of the adhesive. 6. Chamfer edges (gently round off sharp leading edges) on brake pads. Some pads have vertical grooves, these can be gently chamfered with a triangular file as well. See picture "Chamfering Technique". 7. Apply Molykote to the sides of the backing plate. See picture "Adhesive and Paste Application Area". 8. After installing the brake linings, actuate the brake for 30 seconds. b) If the noises are coming from the rear axle. 1. Remove brake pads of rear axle. 2. Clean all contact points on brake lining backing plate and brake caliper /carrier. 3. Clean bonding surface (where pistons contact back of brake pad). Apply adhesive film to the backplate of the piston‑side brake lining. 4. Chamfer edges (round off sharp leading edges) on brake pads. See picture "Chamfering Technique". 5. Grease contact points (red areas on attachment "Rear Pad Grease Area") between brake lining and guide of brake caliper with Molykote. 3. Brake Bedding Process: a) Before trip, the mileage incurred must be clarified with the customer (approx. 30 miles). b) Select a suitable route so speeds of approximately 65 MPH can be achieved. c) If the vehicle is an AMG P3 Hybrid, switch off

Complaint During part of the steering movement, it feels heavier or more difficult to steer in the same spot every time. OR Rattling, humming, dry sliding/gravel noise from the electric steering system when steering (see attachment). Complaint does not impact the ability to safely steer or control the vehicle. Cause Ball screw drive (KGT) of electric steering damaged by: 1. External force due to: ‑ Hitting the curb/posts with the front wheels. ‑ Driving over obstacles (e.g. pothole/ threshold/ speed bump/ gully) at an inappropriate speed. 2. Corrosion/ water ingress through a damaged boot (see attachment). ‑ Cracks (1) ‑ High pressure cleaner (2) ‑ Animal bite (3) See various examples listed in the attachments for examples of outside influence. Remedy Remove boot clamps closest to steering gear housing on both left and right (as seen in "Steering Rack Boot Clamp Location"). Pull back boot and inspect for rust, broken end stops, water, or any other anomalies. Replace electric steering. Note: Steering gears replaced due to outside influence or damage must not be claimed under warranty!

Complaint Tailgate opens unintentionally. Cause Accidental or unnoticed activation of the button to open the tailgate on the vehicle key. EXAMPLE: when stored in trouser pocket, handbag etc. Remedy As of the 6th generation, the vehicle key can be recoded so that the tailgate no longer opens as a result of a long press on the button, but by double‑clicking on the button instead. This reduces the likelihood of the button being activated accidentally or unintentionally. The recoding can be carried out as follows: 1. Add SA Code O19 into VeDoc (O for Oscar, not "zero") • an XSS ticket may be necessary to add the SA code 2. Perform SCN coding of EIS N73 control unit 3. Deactivate the vehicle key (a successful deactivation is indicated by the LED lighting up 2x briefly and then 1x for a long period). 4. Place the vehicle key in the storage compartment on the key symbol and turn on the ignition. IMPORTANT: all other vehicle keys must be outside the recognition range of the vehicle when doing this! Perform steps 3 and 4 successively for all vehicle keys. Notes: 6th, 7th and 8th generation keys can be deactivated as follows: Up to modification year 22/1 by double clicking the "Lock button" As of modification year 22/1, by press and holding the “Lock button", then double‑click the “Unlock button" at the same time. On model series 167, the storage compartment with the key symbol is located in the armrest. The SCN coding from the EZS is only transferred correctly to the vehicle key under the following conditions: Only one vehicle key is located in the vehicle, this key has been deactivated and it is positioned on the marking in the storage compartment for the data transfer. The costs for this adaptation are to be borne by the customer. For the newer BR 174, 178, 244, 248, 520, and 540, a software update must be initiated, as there is no way to perform SCN coding.

Complaint 1. General Diagnostic Tips 2. One or More PARK Sensor Activations 3. Red Ring Around Vehicle 4. "Active Parking and Parking Assist Inoperative" on Instrument Cluster 5. Cameras 6. Other Park Topics. Cause Various root causes Remedy See attached diagnostic guide.