2020 Mercedes-Benz GLS450

AMENDMENT TO ACTIVE CASE 11723015. CRITICAL AIRBAG & SAFETY DEFECTS. This files a safety defect amendment to open case 11723015. Diagnostic scans confirm central data bus network collapse on VIN [XXX] has migrated into safety-critical occupant restraint and visibility modules, violating 49 U.S.C. § 30118. I. AIRBAG & RESTRAINT HAZARDS Scans from [XXX], document active faults: DTC U042782: "Implausible data received from Electronic Ignition Lock." The SRS module receives corrupted data from the failed ignition gateway, creating risk of airbag non-deployment. DTC B007A13: Passenger seatbelt pre-tensioner open circuit; occupants are unprotected against crash displacement. DTC B11FA4B: Active "Overtemperature" faults in heating elements indicate localized thermal short-circuit risk. II. HARDWARE DECAY Physical teardown confirmed structural oxidation on the central gateway motherboard and corroded connector pins. Modular swaps failed; network lock code U016887 returned within 8 months. Raw dealer records are available for federal inspection. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11741714

Incident

Mar 18, 2026

The contact owns a 2020 Mercedes Benz GLS. The contact stated that while driving on the highway, the rear door window trim bars on the passenger side detached from the window. The vehicle was taken to the dealer where they diagnosed as a rear door window trim detachment however the vehicle was not repaired. The manufacturer was not notified of the issue. The approximate failure mileage 65,000.

NHTSA ID

11738177

Incident

Apr 22, 2026

Mileage

65,000 mi

Window trim on the passenger rear window fell off while driving- it put others at risk by flying off the vehicle on the interstate- Mercedes Benz of Omaha quoted replacement of the window trim parts- no warning messages on dash

NHTSA ID

11738164

Incident

Apr 15, 2026

The engine wiring harness insulation near the ignition coil connectors prematurely deteriorated due to prolonged exposure to engine heat in the turbocharger/exhaust area. Multiple wiring connectors exhibited brittle, cracked insulation with exposed conductors. The degraded wiring began shorting within the ignition system, causing engine misfires, ignition circuit faults, and eventual loss of engine operation. While being operated by a rental customer the vehicle developed severe misfires followed by electrical shorting, smoke, localized flames in the engine harness area, and eventual engine shutdown. The flames self-extinguished after the electrical shorting stopped, but portions of the harness insulation showed thermal damage and overheating. The customer became stranded due to the vehicle becoming inoperable. Diagnostic faults included ignition coil circuit open faults and ignition primary circuit faults. The vehicle ultimately became inoperable due to the electrical failure. Inspection revealed multiple adjacent ignition harness connectors showing progressive heat-related insulation degradation in the same high-temperature area, indicating a broader harness material failure rather than isolated damage. This failure occurred on a 5-year-old vehicle. Engine wiring harness insulation should not prematurely degrade and short under normal operating conditions.

NHTSA ID

11736819

Incident

Apr 28, 2026

On a sunny afternoon without zero clouds in the sky, 75 degrees I was driving at 35 mph on a two-lane road with no cars in front of me, behind me, or coming in the other direction, the brakes were urgently and automatically applied and the seat belts dramatically tightened. The system showed a large red X on the screen. It was obvious the automated safety system mistakenly thought we were about to crash into something but there wasn't anything but smooth asphalt.

NHTSA ID

11726166

Incident

Mar 22, 2026

The vehicle (2020 GLS 450) suffers from terminal infrastructure "Electronic Rot," resulting in a consistent Breach of FMVSS 111 (Rearview Visibility) and dangerous Automatic Emergency Braking hallucinations. On 03/08/2026, a routine car wash triggered multiple system failures, including "Camera View Restricted" and "Adaptive Highbeam Assist Currently Unavailable," proving the electrical architecture is compromised by minor moisture. This is a multi-dealer failure: the vehicle was sold as "Certified Pre-Owned" by Mercedes-Benz of Fredericksburg with undisclosed active "Special Procurement" status; a 200-day attempted EIS remediation at i.g. Burton failed to resolve the hazards; and the regular service center, Mercedes-Benz of Annapolis, has failed to remediate the ongoing "Electronic Rot." All parties are currently withholding machine-level XENTRY diagnostic sequences required to verify the vehicle's safety status.

NHTSA ID

11723015

Incident

Mar 8, 2026

The vehicle is experiencing deterioration of the main engine wiring harness insulation, resulting in exposed wires contacting each other. This condition has caused intermittent check engine lights and electrical fault codes. The dealership has confirmed that the wiring insulation has degraded, allowing wires to contact each other. The issue appears related to material durability of the harness rather than external damage. The concern is that continued deterioration could result in: •Sudden engine misfire •Loss of power while driving •Engine stalling •Potential electrical short circuit An unexpected loss of engine power at highway speeds could increase the risk of a crash. The dealership indicated that similar harness insulation concerns have been observed on other M256-equipped vehicles. This appears to be a potential safety-related defect involving engine wiring insulation durability.

NHTSA ID

11719907

Incident

Dec 14, 2025

The sunroof spontaneously shattered while driving down the interstate. No other cars involved and no rocks or debris caused it. It was inspected and repaired at a Mercedes dealer, however, Mercedes refused to cover the repair under the pre-owned certified warranty. We had to file an insurance claim. In doing research, it appears this is a common and ongoing problem with various models of Mercedes.

NHTSA ID

11658502

Incident

Apr 20, 2025

This NCU replaces the prior NCU issued on May 15, 2025, and contains additional MY 2023 and MY 2024 vehicles which are highlighted below. In our continuing efforts to ensure the proper performance of Mercedes-Benz products and to enhance the satisfaction of our customers, Mercedes-Benz USA, LLC (“MBUSA”) is extending the warranty coverage on the Diagnostic Module for Tank Leakage detection (DMTL) in certain Model Year (“MY”) vehicles listed below from the original New Vehicle Limited Warranty of 4 years/50,000 miles to 10 years/120,000 miles (vehicles certified as LEV II) and 15 years/150,000 miles (vehicles certified as LEV III), whichever occurs first, for the following condition: •Under certain circumstances, the DMTL may trigger erroneous Diagnostic Trouble Code (DTC) entries that may result in the illumination of the Check Engine Malfunction Indicator Lamp (‘MIL’).

Complaint CEL light on with no drivability concerns. Cause Signal timing error. Remedy 167, 465: SW has been released. Update the FSAM to the latest SW version. 290, 118, 243, 247: Software is still in development. This fault code does not cause a drivability concern and will clear itself within 2-3 key cycles. The vehicle can be released back to the customer.

Complaint Noise from front end attributable to steering gear. Cause During diagnostics of a front end noise, workshop is under the impression the noise is coming from the steering gear. Remedy Workshop diagnostics point to the steering gear as the root cause of the noise and the below LI's and items have been ruled out. • LI46.35-P-067339 - "Rattling or Humming Noise When Steering" • LI46.35-P-071461 - "Check Tie Rod Outer Joint of Steering Gear" • LI46.10-P-077391 - "Knocking Noise In The Area Of The Steering Gear or Steering Column Tube When Braking Or Moving Off; The Steering Wheel Can Also Be Felt To "Crack"" • If the noise is described as "clacking" or "knocking" and the thrust element in the steering rack has NOT been checked yet, please perform a check and subsequent adjustment, if necessary, as detailed in AR46.20-P-0601ME. If the above has been completed and the noise is still present, please continue with the below: • Video underneath the vehicle with clearly audible noise. • Video inside the vehicle with clearly audible noise. • Vehicle checked for history of collisions. • List of other checked components (suspension, drive line components, wheel bearings, etc...). • Check integrity of dust boots and dust boot clamps. Ensure no water has entered into the steering rack. • Along with the audible noise, does the feel/noise change through only a certain part of the steering arc sweep? • Provide the thrust element before and after readings. If the above is completed and no findings are noted, please open a TIPS case to the Body/Chassis/Entertainment inbox.

Complaint Hand detection system – malfunction / vehicles with code 266 Fault message in instrument cluster: "Active Emergency Stop Assist not available" "Active Lane Keeping Assist not available" "Active steering assist not available" Cause Possible causes: Hand detection mat, hand detection control unit, contacts, and electrical feed line. Remedy In the event of a customer complaint and fault code in IDC control unit: U186B29 in IDC223 or fault code U0429E0, U042941, U042929, U042902, U0429E1 in IDC213 or fault code in HOSWD control unit: B1E7614 Check: Please do not replace the HOSWD control unit. Please flash the new SW and perform the SCN coding for the HOSWD control unit (N179/1) (available from July 2026). The software can be flashed onto all HOSWD213 with HW number A0009011522 and all HOSWD223 with HW number A0009011422. Please also flash the SW for the IDC control unit (N62/4), if possible (only applies to HOSWD223). Erase fault memory Remedy: Turn on the ignition or start the engine without touching the steering wheel. If, after 10 seconds without touching the steering wheel, one of the three fault messages appears on the instrument cluster: Check the contacts and feed lines in the steering wheel by means of a visual inspection for damage, crimp connections, loose connections, etc. (example in picture 2 and 3). If there is visible damage -> replace the steering wheel electronics or the feed lines. If there is not any visible damage -> replace the steering wheel rim. If a yellow message does not appear on the instrument cluster within 10 seconds: Grasp the steering wheel fully with both hands, including the chrome molding at the 6 o'clock position (see picture 1). If the fault is triggered by grasping the steering wheel rim or pressing the clip at the 6 o'clock position, check the contacts and feed lines in the steering wheel by means of a visual inspection for damage, kinked connections, loose connections, etc. (example in picture 2 and 3). Check the ground connections (screw connections and cables to the steering wheel rim); if necessary, retighten the screws/bolts and check for corrosion (picture 4). If there is visible damage -> replace the steering wheel electronics or the feed lines. If there is not any visible damage: Replace the steering wheel rim. Please do not replace the HOSWD control unit. A TIPS case should be created if fault profile is unclear. In the event of a customer complaint and a further fault code in HOSWD: B1E7713: Check the ground connections (screw connections and cables to the steering wheel rim); if necessary, retighten the screws/bolts and check for corrosion (picture 4). B1F1F04: Check the control unit of the hand detection system; if necessary, replace this with the control unit from a donor vehicle (make sure that the hardware part numbers are identical).

Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The noise is heard once in each instance when changing direction of travel. Note: Sound file in attachment Cause If the complaint is eliminated by experimentally loosening the outboard collar nut (by 1 turn), the problem is due to cracking of the microweld between the wheel bearing inner race and the joint housing of the side shaft. Note: The collar nut must always be replaced after being loosened. See also LI33.20-P-078406 Remedy Coat contact surface of side shaft with wheel bearing with Molykote paint. To do this, proceed as follows: 1. Remove side shafts 2. Clean contact surface A (see image file in attachment "Outer joint housing before") before coating with Molykote, using "spirit" (free of dust and grease) 3. Coat contact surface A (see image file in attachment "Outer joint housing after") with Molykote and leave to dry for "one hour" in removed condition 4. Reinstall side shafts Note: Before using the antifriction coating (Molykote), stir it or shake it thoroughly for (at least 1 minute).

Complaint Traffic sign symbol for "Traffic Sign Assist" is blinking in instrument cluster without obvious cause usually with one of the following scenarios: • Flashing without a speed limit ("- -"). • Flashing when current vehicle speed is under speed limit. • Flashing between US speed limit symbol and European speed limit symbol. NOTE: • Verify that the concern falls under one of the attachment videos. If not, then it is outside of the scope of this LI. • This also does not cover "Traffic Sign Inoperative" messages on the instrument cluster. Cause There are two identified reasons for this concern: 1. Country code information stored incorrectly at a particular geographic latitude range. 2. Incorrect reference data when the vehicle is started and a GPS signal is not immediately available. Remedy Do not replace parts. Please open a TIPS case to the Body/Chassis/Entertainment inbox but read the below carefully: • The vehicle must be exhibiting the concern as shown in the attachment videos. • The vehicle DOES NOT need to be at the dealer, nor does it need to be brought into the dealership. • If the geographic location is known, it is very important that it is provided. • Provide any pictures or videos, if available. A new software for the head unit is scheduled for tentative release in Q3 2026.