2007 MINI Cooper

I recently purchased a used MINI Cooper with incomplete NHTSA Safety Recall 23V-337 involving the Footwell Control Module (FRM). The previous owner did not complete the recall remedy. The vehicle's turn signals and brake lights are currently inoperative. The FRM controls various vehicle lighting functions and is the component involved in Recall 23V-337. Because I purchased the vehicle with these conditions already present, I do not know what warning lamps, messages, or symptoms occurred before the failures. The loss of both turn signals and brake lights creates a significant safety risk because other motorists cannot be properly notified when the vehicle is turning, changing lanes, slowing, or stopping. Additionally, Recall 23V-337 states that corrosion of the FRM can potentially result in a short circuit and, in rare cases, a thermal event that could increase the risk of injury. The vehicle has not yet been inspected to determine whether the current lighting failures are directly caused by the recalled FRM, but the recall remains incomplete and the vehicle is available for inspection. I contacted BMW/MINI seeking completion of the recall. I was informed that it must be performed by an authorized MINI dealer. There is no authorized MINI dealer in Montana, and the nearest facility is approximately 500 miles away. BMW/MINI declined transportation assistance, mobile repair, or authorization for a closer BMW dealer or qualified repair facility. Although the vehicle can move under its own power, driving approximately 500 miles without brake lights or turn signals, while it also has an outstanding recall involving a potential electrical short circuit and thermal event, presents a serious safety concern. I am actively attempting to complete the recall and am requesting NHTSA review the safety issue and BMW/MINI's lack of a practical means for safely accessing the recall remedy.

NHTSA ID

11760344

Incident

Aug 28, 2026

What happened: Vehicle has experienced failure of the Footwell Control Module (FRM) and associated wiring harness in the driver footwell area, consistent with NHTSA Recall 23V-337. Symptoms: • Exterior lights (headlights / taillights) remain illuminated far longer than normal after vehicle shutoff, sometimes not turning off at all. • Inspection revealed melted wiring, melted connector plugs and receptacles for headlight/taillight circuits. • Water was found in driver side footwell in the past / under carpet padding. Carpet pad is saturated. This is the same failure mode described in Recall 23V-337: "Due to a number of contributing factors, over time, the FRM could become susceptible to corrosion. Eventually, the corrosion could potentially result in a short circuit, resulting in a potential thermal event which could increase the risk of a fire or injury." Safety risk: Melted wiring and connectors create short circuit and thermal event risk, including fire risk while vehicle is parked and unattended. Lights failing to shut off creates dead battery / loss of exterior lighting control. I am concerned about vehicle fire. My vehicle shows evidence of having caught fire at the headlight and receptacle point. Recall history: Vehicle is included in NHTSA Campaign 23V-337000 (MINI Recall 23V-337 - Footwell Module Moisture/Water Intrusion). I was told remedy is still being developed / parts unavailable, or that additional wiring harness damage beyond the FRM itself is not fully covered. Dealer has inspected the vehicle and has completely disregarded the recall, which was the reason why I brought it in and have quoted me customer pay estimates for repairs covered under the recall. I am filing this to document that Recall 23V-337 failure has resulted in melted wiring harness components beyond just the FRM module, and to request NHTSA evaluate whether the current recall remedy fully addresses wiring harness damage caused by prolonged FRM corrosion / lights staying on.

NHTSA ID

11757609

Incident

Aug 13, 2026

The authorized dealer performed a non-compliant remedy for Safety Recall 23V-337. The initial repair resulted in melted wires and a charred connector due to high resistance. The dealer's subsequent re-repair utilized an un-staggered cluster of approximately 8 inline crimp connectors in a single tight bundle.This directly violates BMW Factory Repair Standard ISTA/AIR 61 13, which explicitly mandates: 'Arrange individual interfaces in an offset manner when repairing multiple cables. The wiring harness thus does not become too thick at the repaired point.' By failing to offset the splices, the dealership created a thick, bunched thermal mass that traps heat and strains the circuits, leaving an active passenger cabin fire hazard intact. Delivery has been officially refused

NHTSA ID

11739428

Incident

May 18, 2026

The contact owns a 2007 Mini Cooper. The contact stated that while driving at an undisclosed speed, the engine seized. No warning lights were illuminated. The vehicle was towed to the residence. The contact, who was an independent mechanic, researched and diagnosed the failure with water damage to the junction box electronics. The manufacturer was made aware of the failure but provided no assistance. The contact referenced an unknown recall that had a similar failure description; however, the VIN was not under recall. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 116,000.

NHTSA ID

11694605

Incident

Oct 15, 2025

Mileage

116,000 mi

The airbag warning light randomly remains on. From what I understand this is a known issue as there has been previous recalls by Mini. This could potentially mean the airbag system is faulty and non-operational. Based on online searches, it seems like a lot of there problem are wiring problems though, bad connections. The previous recalls should be extended further, as there are other cars with the same problem, like mine.

NHTSA ID

11646268

Incident

Mar 1, 2025

On almost all r56 model mini coopers the passenger seat occupancy sensor has a major malfunction that causes it to fail and pop up an airbag sensor light even when someone is sitting in the seat, Mini USA did not issue a recall but rather a reimbursement form for owners in 2017 the last year of production for that car and did not publicly disclose this. I feel as though this should be a recall as it is common enough for bypass devices to be normal for this car

NHTSA ID

11630094

Incident

Dec 11, 2024

[XXX]. Mini Cooper 2007-2013: Recalls and TSB. My car is part of a recall under MINI Recall for Timing Chains. I understand now it was settled as part of a class action lawsuit that extended the warranty. I always take my car to a dealer and now after mileage they told me that they want me to pay out of my pocket. My car is a 2007 S. My mileage is 105,000K miles. The recall notice is for the year of my car and they are saying my car is too old and the mileage. This recall is for the year of my car so I am not understanding. Upon inspection by the dealer, it and needs to be replaced and cost $4,100.00. I don't have that kind of money. . My name is [XXX], [XXX]., [XXX], [XXX]. Phone #[XXX]. The dealership is Mini Cooper 1660 E.Spring Street, Long Beach Ca 90806. I never received this recall notice and knew of this only because I took my car to the dealer for something else related for the 3rd time.

NHTSA ID

11627193

Incident

Nov 14, 2024

The contact owns a 2007 Mini Cooper. The contact received notification of NHTSA Campaign Number: 23V337000 (Electrical System); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated the key fob failed to lock and unlock the vehicle, causing the contact to manually lock and unlock the vehicle. The contact also stated that the radio would change stations or power off independently. The vehicle had been taken to an electrician who referred the contact to the dealer. The dealer was contacted. The manufacturer was made aware of the failure. The failure mileage was 153,000. VIN tool confirms parts not available.

NHTSA ID

11607925

Incident

Jul 23, 2023

Mileage

153,000 mi

The Footwell Module (FRM) limited warranty for defects in materials and / or workmanship has been supplementarily increased to 15 years / 186,000 miles as determined from the original first in-service / delivery date.

While performing a 12-Volt battery jump start, disconnect, or replacement, vehicle test, and/or programming procedure- the MINI Footwell Module (FRM) may become unresponsive. As a result, one or more of the following vehicle electric system-related issues may occur: Headlights including the high beams, and/or taillights are not turning on or off Interior lights are not turning on Turn indicators are not working Instrument cluster indicator lights stay on The IHKA climate control system is not working Power windows are not working Folding mirrors are not working, and/or a Functional remote-control key FOB will not unlock and lock the doors

The Footwell Module (FRM) limited warranty for defects in materials and / or workmanship has been supplementarily increased to 15 years / 186,000 miles as determined from the original first in-service / delivery date.

Cavity protection applied to underside of the hood is leaking out onto the wheel arch trim and grille.

MINI electrical systems have continued to develop over the past few years. As a result, the demand on the batteries has increased. Breakdowns due to an empty battery or problems in the vehicles electrical system can have various causes, most of which are not due to the battery itself. For this reason, a battery replacement will permanently eliminate the problem only in the rarest of cases. The energy diagnosis test module helps to localize these causes. This document covers important information for the dealer on how to handle “discharged battery” complaints. Without performing the energy diagnosis test plan, the root cause of a discharged battery cannot be identified. In order to properly repair the vehicle the first time, it is very important that the diagnostic test plan is performed to completion; with all results taken into consideration.

New RDC wheel electronics will be introduced with future generation MINI models. The new wheel electronics are identified as Huf Generation 5. These new wheel electronics will need to be programmed using the new tool when replaced or when depressurized (0 psi) for more than 2 minutes.