2006 MINI Cooper

Electronic power steering pump issue/failure. The steering wheel was so stiff when I tried to go right that I physically could not turn the wheel. This is extremely dangerous & it happens without warning. No lights come on. You are left in a moving vehicle, without much of a way to control the direction you need it to travel in. From what I have learned, it seems an extended warranty was initially offered, & then a forced recall was issued on the, 1st Gen, 2002-2005 Mini Coopers. Only part of the vehicles with these issues were included in the recall. I have the same size 1.6 engine, & the exact same electronic power steering pump that comes with the issues & failures that I have in my 06. I have seen it on vehicles up to 08. This is absolutely unacceptable. This is a documented manufacturing defect & design flaw that has been continually allowed to endanger people’s lives. I am unsure how BMW managed to only recall part of the vehicles with these electronic power steering pump issues. I contacted BMW who told me there were no extended warranties or recalls on my vehicle.

NHTSA ID

11640971

Incident

Feb 5, 2025

The contact owns a 2006 Mini Cooper. The contact stated that while driving at various speeds, the steering wheel was significantly difficult to turn. There was no warning light illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 139,000.

NHTSA ID

11563551

Incident

Dec 5, 2023

Mileage

139,000 mi

BMW issued a Recall 15V-205 Safety Recall, to cover the Airbag sensor in the passenger seat of my vehicle, a 2006 Mini Cooper S. The failure error was in the airbag sensor in the passenger seat, and the system warned of potential hazard with the passenger airbag. My car had a recall fix in 2018 for this fault. Now some 4 years later the same fault has arisen in the same sensor and system. I returned to BMW Mini who carried out the previous recall to have this fixed again. They said that while their repairs and parts generally carry an 8-year warranty, they do not warrant Recall repairs. They wanted over $2,000 to fix this issue. As this is a repeat of the original fault, and the car has under 100,000 miles I believe it should be covered, as their repair and or part has again failed. The date below is when I took it for the recall and was refused the warrenty repair.

NHTSA ID

11514006

Incident

Mar 18, 2023

Power Steering pump leaking failure

NHTSA ID

11493125

Incident

Nov 9, 2014

Blindsided Drive side impact car ignited I was cut from my car suffering emence Injuries due to the malfunction of the airbags . No air bags deployed.

NHTSA ID

11453963

Incident

Nov 5, 1984

It is very difficult to turn my steering wheel. It takes more energy than any other car I have ever driven

NHTSA ID

11436050

Incident

Jun 20, 2020

The electro-hydraulic power steering system stopped working on my 2005 Mini Cooper. The was a recall for 2002 to 2005 mini power steering pump failures but the problem continued thru 2011 because the fix that mini Cooper came up with was inadequate. The essentially put a band-aid on the problem and left car owners holding the bag. I, in fact, had the auxiliary pump that mini came up with replaced and the power steering problem continued because their fix was no good. I have an appointment with the Mini Cooper dealership to look at my car in about 2 weeks. They've told me that I'm not covered by the recall even though they ordered a recall of 86,000 cars for the problem in 2015. Not having power steering in any vehicle is very dangerous. The problem first occurred and remains after 2 years. The problem was reproduced by an independent repair service that I have used for years.

NHTSA ID

11423628

Incident

Jul 6, 2021

TL* THE CONTACT OWNS A 2006 MINI COOPER. THE CONTACT STATED THAT THE WHILE DRIVING APPROXIMATELY 50 MPH, THE POWER STEERING SUDDENLY MALFUNCTIONED AND THE STEERING WHEEL BECAME DIFFICULT TO TURN IN EITHER DIRECTION. AFTER STOPPING THE VEHICLE, THE CONTACT NOTICED SMOKE BILLOWING FROM UNDER THE HOOD. AFTER OPENING THE HOOD, FLAMES WERE PRESENT COMING FROM THE ENGINE COMPARTMENT. THE NEIGHBOR ASSISTED IN EXTINGUISHING THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE LOCAL DEALER AND MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 186,000.

NHTSA ID

11363558

Incident

Oct 8, 2020

Mileage

186,000 mi

Cavity protection applied to underside of the hood is leaking out onto the wheel arch trim and grille.

MINI electrical systems have continued to develop over the past few years. As a result, the demand on the batteries has increased. Breakdowns due to an empty battery or problems in the vehicles electrical system can have various causes, most of which are not due to the battery itself. For this reason, a battery replacement will permanently eliminate the problem only in the rarest of cases. The energy diagnosis test module helps to localize these causes. This document covers important information for the dealer on how to handle “discharged battery” complaints. Without performing the energy diagnosis test plan, the root cause of a discharged battery cannot be identified. In order to properly repair the vehicle the first time, it is very important that the diagnostic test plan is performed to completion; with all results taken into consideration.

NAVIGATION SYSTEM HAS MISSING OR INCORRECT ROAD MAP DATA: The route guidance is inaccurate and therefore irritating to the customer; or it is not possible to locate certain addresses, for instance:

NAVIGATION SYSTEM HAS MISSING OR INCORRECT ROAD MAP DATA: The route guidance is inaccurate and therefore irritating to the customer; or it is not possible to locate certain addresses, for instance:

AISIN AUTOMATIC TRANSMISISON: RIGHT SIDE OUTPUT SHAFT SEAL REPLACEMENT

This Service Information bulletin supersedes SI 32 02 14 dated August 2014. SUBJECT Installation of Right-Hand Drive Steering Spindle in Left-Hand Drive Vehicle is No Longer Required. Left-hand drive steering spindles are currently available.