2021 Tesla Model Y Body & structure Problems

My 2021 Tesla Model Y (VIN: [XXX]) experienced a serious safety malfunction during a 12V low‑voltage failure. When the vehicle displayed the 12V alert, it became non‑functional. Upon entering, no systems were operating. When I pressed the brake pedal, the interior lights flashed and both front windows began moving up and down automatically without any input. This uncommanded movement caused both windows to shatter violently inside the cabin. The glass broke along the lower section of the window, consistent with internal mechanical stress caused by the window motor cycling during a fault. This was not external impact. I have photos documenting the breakage pattern. This is a safety defect. Automatic window movement during electrical failure poses a risk of injury. Additionally, even if a customer closes a door with the window raised, the glass should not shatter. Tesla vehicles are designed with automatic window indexing and motor resistance protection. The system should adjust the window position to prevent breakage. The fact that the glass shattered indicates a failure of Tesla’s safety logic and window indexing system. Tesla denied responsibility and claimed “misuse,” but could not provide system logs to support this claim. Tesla also stated customers must ensure windows are lowered before closing doors, but this requirement does not exist anywhere in Tesla’s manual. Tesla’s explanation does not address the automatic window movement that caused the breakage. This malfunction presents a clear safety hazard: unexpected window movement, glass shattering inside the cabin, and risk of injury to occupants. I request NHTSA investigate Tesla’s window indexing behavior during 12V failures, the failure of safety protections, and the risk of glass breakage caused by system‑initiated movement. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11753908

Incident

Jul 15, 2026

I am reporting two unresolved safety-related defects on my 2021 Tesla Model Y (VIN: [XXX] ) that occurred following paid service at Tesla's League City Service Center on 04/16/2026 DEFECT 1 — COMPUTER AND SENSOR SYSTEM FAILURE: The vehicle's onboard computer cuts in and out intermittently. Sensors fail during operation and the problem worsens significantly in high-temperature conditions. Tesla vehicles rely on their computer and sensor systems for core safety functions including collision avoidance, autopilot, and driver assist features. Intermittent failure of these systems while operating the vehicle is a safety hazard to the driver and the public. DEFECT 2 — GLOVE BOX INOPERABLE: The glove box does not open following Tesla service. The glove box in Tesla vehicles houses key vehicle documentation and is integrated into the vehicle's locking and security system. I paid $2,497.50 for service on [06/16/2026]. Both defects were either caused or left unresolved by that service. I have notified Tesla service staff directly and followed up multiple times over more than four weeks. Tesla has not responded, has not scheduled any repair, and has not refunded my money. I am filing this complaint because (1) the sensor and computer failures present an active safety risk during operation, (2) Tesla has ignored all attempts to resolve this, and (3) public reviews indicate this is a pattern affecting multiple consumers. I request that NHTSA investigate and determine whether a safety defect investigation or recall is warranted. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11738762

Incident

Apr 16, 2026

The paint on my Tesla Model Y is peeling and delaminating along both sides of the rear trunk/hatch seam, adjacent to the rear glass. The issue appears in the same location on both sides in a symmetrical pattern. There has been no accident, impact, or external damage to these areas. The peeling began gradually and has continued to worsen over time. The symmetry and location suggest this is not normal wear or environmental damage, but a potential defect in paint adhesion or manufacturing at the trunk seam. This condition exposes underlying material and may lead to further deterioration, including corrosion over time. I am reporting this as a potential manufacturing defect affecting durability of the vehicle exterior

NHTSA ID

11730815

Incident

Apr 13, 2026

On [XXX], after placing my young child in my Tesla and closing the door, the 12V battery failed suddenly and the vehicle became inaccessible. I was unable to unlock or enter the car. I did not receive any warning or alert that the 12V battery was about to fail. The vehicle was in my garage, and the window automatically cracked, which allowed me to monitor my child while I sought help. I called Tesla Roadside Assistance at 8:59 AM. During the call, the representative reassured me that help was being dispatched and at times described the service provider as “on the way” (timing details such as “within ~45 minutes” and the length of the initial call are my best estimates). After continued waiting with my child confined inside the vehicle, I contacted emergency services due to the safety risk. I called 911 at 10:03 AM. I later had the 12V battery replaced at my own expense. This incident involved a sudden electrical failure without warning that resulted in a child being trapped inside a disabled vehicle, and I am also concerned about the accuracy and effectiveness of roadside assistance dispatch communications during the incident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11715486

Incident

Jul 9, 2025

Frunk (Hood) has been randomly opening at times when the car is parked. Today it opened after being parked at my office parking lot for 3 hours. I am concerned that this can occur while driving, especially on the highway, potentially causing a deadly accident.

NHTSA ID

11703701

Incident

Dec 8, 2025

This incident appears to relate to NHTSA ongoing investigation at Tesla's low voltage battery system failure causing door handle malfunction. (September 26, 2025) 2021 Model Y front and rear doors (all four) was locked down with a seven years old child inside the car at home garage driveway. Mom unable to open up doors from exterior. A few hours later, left driver door was able to open but other passengers door remained locked down. (October 2, 2025) Sent Model Y to Tesla service center and identified low voltage battery and vehicle controller failure. Tesla technician replaced those electrical components with service fee charged.

NHTSA ID

11697086

Incident

Sep 26, 2025

On August 20th, 2025 at 2:50pm, my eight-month-old infant was trapped inside my Tesla Model Y for approximately 30 minutes due to a critical systems failure. The vehicle experienced an error with the 12V battery that rendered the doors, windows, and trunk completely inoperable, preventing any means of access or escape. My infant was flushed, diaphoretic, and crying while stuck in his car seat with an indoor temperature exceeding 104 degrees fahrenheit. Despite all attempts to override the system, the car remained locked, and the battery dead, and emergency services had to be contacted. Officers from the Santa Barbara Sheriff’s Department, California Highway Patrol, and Montecito Fire Department arrived on scene and, in order to rescue my baby, were forced to smash a window to gain entry. The police officer was advised by a Tesla representative to do so, as he confirmed there would be no way to override the system to open the doors. My baby was found screaming in a pool full of sweat and was carried to an ambulance, where the paramedic warned me of concerning vital signs and advised me to go to the Santa Barbara Cottage Hospital to have his condition assessed and treated, if necessary. I have obtained a copy of the police report (Case No. XXX) and will provide it upon request. Tesla confirmed that this problem with the 12V battery is common, nonetheless we were made to pay for a new window and a battery replacement. There were no warning signs leading up to the shutdown and not notifying us of this system failure and the risk involved is complete negligence on behalf of Tesla.

NHTSA ID

11689915

Incident

Aug 20, 2025

On July 5, 2025, I entered my vehicle parked in my home garage and the door latched shut. Upon putting my foot on the brake. Center screen was blank (did not power on). I attempted to press the unlock button on the door and there was no sound from the motor to open the door. The door was still locked from the inside of the vehicle and I was locked inside. I waited around 5 minutes (after attempting to call my wife to try to let me out of car and tried the open the drivers door again by pressing the exit button. The door unlatched by normally the window rolls down partially to exit. This time the window did not move and I have to force the door open by pressing my shoulder hard against the interior door panel. I hear a popping sound from inside the door and the window would not roll up. I did not drive the vehicle fearing that the car would not start and my family could be trapped inside the car. I created an appointment for Tesla service for July 7, 2025 for the door locks and the driver's window that would not roll up completely and also would roll down but return to a 70% rolled up position automatically. I did received an error warning on the late evening of July 6, 2025 that the 12 volt battery voltage was low on the main center screen of my vehicle. I took the vehicle to Tesla service on July 7, 2025 and it was determined that the 12 volt auxiliary battery that was faulty and my window was repaired and recalibrated. I never saw an alert for the 12 volt auxiliary battery low voltage prior to when I was locked inside the car.

NHTSA ID

11688401

Incident

Jul 5, 2025

- Open rear passenger door and secured child in car seat. - Try to open driver side rear passenger door - which would not open. - Tried to open rear passenger door where child was in, and the door would not open. - Car was powered off and none of the doors opened. - After approximately 5 minutes, front passenger door opened, and child was removed form the car through the front door. - Requested roadside assistance with the diagnosis of 12V battery failure. - No warning that 12V battery was near end of life - Software updated the previous night.

NHTSA ID

11688228

Incident

Sep 9, 2025

On [XXX], the car was parked at my regular parking garage. The valet entered to the car to bring it down for pick up. After he entered, the power on the vehicle went out and the door would not open. He did not know about the manual door release. I walked up to see what the delay was and found him locked inside. The car was parked on an upper floor and the it was over 100 degrees in the car. We contacted 911 but eventually found the door release. Tesla was notified and towed the car several hours later. They jumped the car to get it open. It seems that the 12V battery had died without warning. Notes from Tesla Concern: Car won't power on/enter drive - Case MergedCustomer States : vehicle will not power on or drive Originating Phone Number : [XXX] IVR Context - No Results. Please check AutoDiag. | Repair Notes: Verified customer concern. Diagnosed and Found An internal short in the 12v battery: One or more of the six internal series cells has been bridged, resulting in five or less cells now being in series, reducing the voltage by at least 17%. This resulted in the e-fuse for the VCLEFT to trip and shut down the left side of the vehicle. Replaced 12V Battery. Proactively Perform 12v Disconnect procedures. Update vehicle software to the latest available firmware. Performed Validation Test Drive. Vehicle operating currently within Tesla Specifications. Verified Proper Operation. No further action is needed at this time. Correction: General Diagnosis Correction: Battery - 12V (Lead Acid) (Remove & Replace) - Remove and Replace INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11687980

Incident

Aug 4, 2024

Vehicle shut down and individual was locked in the car. Unable to release the doors. Incident occurred on June 23rd with a temp of 95 degrees and higher heat index. Individual was Stuck in the car in a parking garage with no one around to hear screams for help. Called home for assistance to come to the parking garage to help free them. Informed by online article about the Model Y 2021 model having other incidents of the same. We thought it was just a freak occurrence of our vehicle until reading about the probe. No warning indications that the auxiliary battery needed replacing that controls such functions. Tesla's Repair Notes: "The vehicle was unable to power on when parked, which was verified by the technician's inspection and the customer's report. The issue was caused by a failing 12V battery. The technician replaced the 12V battery to resolve the problem. After the replacement, all systems were checked and confirmed to be running properly"

NHTSA ID

11687747

Incident

Jun 23, 2025

In December 2023 I strapped my [XXX] son into his carseat in our Model Y and walked around to the front to get into the car as well. In those few seconds the 12v car battery died (I did not get any notification in my app) and I was unable to open any doors, so my infant son was trapped. We live in Florida and this was an 80 degree day. With no other recourse I was forced to call 911 to have my son removed from the vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11687633

Incident

Dec 9, 2023

[XXX] , my [XXX] son, was strapped in his car seat, wide-eyed and confused, as we sat trapped in our Tesla for thirty agonizing minutes. The battery had died without warning, leaving us locked inside our own garage. No power, no way to open the doors. I tried to keep [XXX] calm, singing his favorite songs, but my heart raced as I called for help. A tow truck finally arrived and jumped the car—not enough juice to start the engine, but just enough to unlock the doors. Freedom at last. Tesla’s response? No roadside service; they insisted the car be towed to their service center. Easier said than done—the tow truck couldn’t maneuver it out of the garage. Frustration mounted as I realized I’d have to miss work. Days later, I drove to the service center, where they replaced the battery. But the ordeal wasn’t over. The trim was damaged during the chaos, and now every drive is accompanied by relentless wind noise, a constant reminder of that day. [XXX] still talks about being “stuck in the car,” and I can’t help but feel let down by a system that left us stranded. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11687538

Incident

Jun 3, 2025

My steering is making loud noises and so is the suspension. It’s so loud it’s embarrassing to drive. The steering wheel also came apart because it wasn’t glued down properly and had air bubbles. I see recalls for cars but not my specific vin. Tesla says no wheel replacement for me and cost of replacing link assembly parts and bolts would cost me 2000$

NHTSA ID

11646740

Incident

Feb 1, 2025

­•Unknown parts or system malfunctions; yes, an inspection can be issued •The car is parked very close to the house and continuously producing poisonous and harmful gas, battery liquid and glasses splattered more than 20ft away. •No, before the incident there was no issue observed. •No, but from the fire department report the cause of the fire was "failure of equipment". •No, there was no warnings from the app, or signs of malfunctions. the car functions normally.

NHTSA ID

11630674

Incident

Dec 7, 2024

The arm felt on the driver side while I’m driving. Also, there is issue with the camera and the screen electrical problem.

NHTSA ID

11629368

Incident

Nov 21, 2024

Car was summoned and turned a sharp right directly hitting the car parked next to it while pulling out. The location was the parking lot of [XXX] on [XXX] . I have a full video of this which shows the car pulling forward then taking a sharp right impacting the vehicle parked next to it. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11598754

Incident

Jul 3, 2024

******* DELETE VOQ ******* THIS COMPLAINT IS BEING MARKED FOR DELETION BECAUSE IT IS REQUESTED BY THE CONSUMER THAT THEY WISH TO HAVE IT REMOVED. DJR ******* DELETE VOQ ******* The contact is requesting this to be cancelled.

NHTSA ID

11561066

Incident

Nov 20, 2023

The contact owns a Britax, Model number: e1a267, Model Type: Advocate, and was manufactured on December 20 2020. The car seat was being utilized in a 2021 Tesla Model y The contact stated that while she was washing the covers for the car seat, she noticed that the metal bar at the rear top of the car seat had rusted. The car seat had not been repaired or replaced. The manufacturer was made aware of the failure and advised that the rust was actually discoloration.

NHTSA ID

11556328

Incident

Nov 14, 2023

When driving at highway speeds (55 MPH and above), the driver's side rearview mirror vibrates, making it difficult to see and identify back automobiles. This is a safety hazard when exiting the highway or merging the lines when the outside weather is raining/dark/snowing.

NHTSA ID

11531170

Incident

May 10, 2023

Rear doors are stuck and locked shut, the known defect is on youtube with experts explaining this safety flaw where the door handles get stuck and locked and now TESLA REFUSING TO SERVICE.

NHTSA ID

11504219

Incident

Jan 1, 2023

The rear hatch can be opened while the car is in drive or reverse from a remote input from the app. On several occasion my hatch has opened from a remote input while in traffic while stopped at red lights. Tesla says this is normal behavior. So what is possible is someone can open the hatch from a remote input from anywhere without being able to see the car. My concern is when this has happened item could have fallen from my trunk into traffic resulting in damage or vehicles behind me. To close the hatch you must place the car in park first. Having a vehicle in park in traffic could result in a collision. You can not move the vehicle while the hatch is closing or it stops closing it takes several seconds to open or close the hatch and additional time to realize you must place the vehicle in park to close it. Remote input to operate the hatch should be disabled while the vehicle is in drive or reverse. The event has occurred on 4 occasions while driving the vehicle over the last year.

NHTSA ID

11474857

Incident

Jul 20, 2022

Rear undertray composite cover partially peeled off and began dragging on the road creating a driving hazard. This problem has been reported in online forums on many occasions.

NHTSA ID

11466719

Incident

May 29, 2022

The roof glass cracked with no impact and no accident. No chip or missing pieces of glass. Everything is in tack but has cracked

NHTSA ID

11466593

Incident

May 4, 2022

Unspecific event. I hope this report, without my having an incident myself is looked into enough to apply a standard across all manufacturers to make sure the public aren’t so unknowingly put at risk. All because of an ill thought through design. My vehicle has no easy access to exit rear seats if there is any kind of electrical failure. My rear passengers will not be able to exit the vehicle. Manual override of electronic door controls are hidden beneath door panels and trims. With no mechanical connection on the outer handle, even if the driver uses the front manual release, they cannot rescue rear passengers. The outside door handles are electronic ONLY. Imagine a fire like Vancouver happening, when a child is in a car seat or has less mobile passengers like seniors. Neither can be expected to climb to the front or out a side window to reach safety. No means to unlock doors or open doors makes this vehicle unsafe to carry passengers in the back, nevermind versions of my vehicle that have 7 seats and a third row, which will most certainly be carrying kids due to the available room. . This design flaw exists in Tesla Model 3’s also. I’m not sure of other vehicles or brands. Older vehicles with mechanical door controls still allow a door to be opened from outside if on fire or suffering an electrical problem. These back seats aren’t safe and for Model Y as an suv marketed to families, it’s only a matter of time til tragedy occurs.

NHTSA ID

11465857

Incident

May 21, 2022