2004 Toyota Highlander Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2004 Toyota Highlander, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Driver assistance5516.8%
- Transmission5115.5%
- Engine3611.0%
- Steering3510.7%
- Visibility298.8%
- Brakes257.6%
- Electrical206.1%
- Exterior lighting134.0%
- Tires & wheels103.0%
- Airbags92.7%
- Other / unspecified92.7%
- Body & structure82.4%
- Powertrain (other)72.1%
- Fuel system72.1%
- Seat belts61.8%
- Heating & air conditioning51.5%
- Interior & seats30.9%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
WHILE TRAVELING THROUGH A HIGHWAY CONSTRUCTION ZONE MY CAR SUDDENLY BECAME HARD TO STEER, AND MY SPEED BECAME GREATER, TRIED TO (BREAK) DECELERATE THE CAR BEGAN SLIDING OUT OF CONTROL-PLOWING INTO THE ROAD CONSTRUCTION BARRIERS PART LODGED IN FRONT PASSENGER WINDSHIELD. THE CAR WENT THROUGH THE DITCH BECAME AIRBORNE THROUGH A ROD IRON FENCE SHATTERED THE REAR SECOND-ROW RIGHT SIDE WINDOW SPUN OUT , AND CAME TO REST JUST FEET FROM THE SOME PILEINGS. THIS IS THE INFORMATION OF MY DAUGHTER WHOM IS AN OUT OF STATE COLLEGE SENIOR AND VERY SHAKEN UP FROM THIS ORDEAL, THIS HER STATEMENT TO THE BEST OF MY KNOWLEDGE. POSSIBLY THE PLACEMENT OF THE 🚧 COULD HAVE BEEN A CONTRIBUTOR, AND THE UNCONTROLLABLE ACCELERATION. VEHICLE WAS BOUGHT USED A YEAR AGO. CAN YOU HELP UP LEARN WHY?
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHILE DRIVING VARIOUS LOW SPEEDS, THE VEHICLE ACCELERATED RAPIDLY WITHOUT WARNING. UPON APPLYING MINIMAL PRESSURE TO THE ACCELERATOR PEDAL, THE ACCELERATOR PEDAL BECAME STUCK AND THE CONTACT'S VEHICLE CRASHED INTO ANOTHER VEHICLE, A DUMPSTER, AND ALMOST STRUCK A GROUP OF CHILDREN BEFORE COMING TO A STOP. IN AN ATTEMPT TO STOP THE VEHICLE, PRESSURE WAS APPLIED TO THE ACCELERATOR PEDAL AND THEN THE BRAKE PEDAL. THE VEHICLE FINALLY STOPPED AND WAS TURNED OFF. THE VEHICLE WAS ABLE TO BE DRIVEN TO THE CONTACT'S RESIDENCE. THE CONTACT STATED THAT THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS NOT FILED. THE CONTACT SUSTAINED SEVERE PAIN TO THE NECK AND BACK, WHICH REQUIRED MEDICAL ATTENTION. A DEALER AND THE MANUFACTURER WERE NOT MADE AWARE OF THE CRASH. THE VEHICLE WAS SUBJECT TO NHTSA CAMPAIGN NUMBER: 11V112000 (VEHICLE SPEED CONTROL). THE FAILURE MILEAGE WAS 170,000.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE SMELL OF BURNING OIL WAS EMITTED FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THAT THE TRANSMISSION OIL BEARING SEAL NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 85,000 AND THE CURRENT MILEAGE WAS 85,250. UPDATED 08/08/2012 *JS
TOYOTA HIGHLANDER 2004 6 CYL AWD - LAST MAY SQUEALING NOISE COMING FROM BACK OF THE CAR. MADE IT TO A TOYOTA DEALER AND FOUND OUT IT WAS THE REAR DIFFERENTIAL. TOOK 4 DAYS AND OVER $1200 TO FIX. THIS WEEK, NOISE COMING FROM FRONT OF THE CAR. CONTINUED TO GET WORSE. TOOK TO TOYOTA DEALER AND WAS INFORMED IT WAS THE DRIVE SHAFT - SO FAR OUT OF ALIGNMENT NEEDS TO BE REPLACED? JUST HAD IT AT THE SAME DEALER FOR MAINTENANCE 3 WEEKS AGO - SAID NOTHING. THIS WILL COST $1300. SEARCHING INTERNET AND FINDING I'M NOT ALONE, BUT NO RECALL. WHAT GIVES WITH THESE CARS? *TR
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
Hello, I am the Buyer of the subject Vehicle, Upon doing my research, I found out several reports stating that The subject vehicle's 2.4L engine has manufacturing defect, that causes Head Bolts to get stripped/melt down in to oil causing Engine failures and Life threating risk in the middle of the road.
MY TRAC OFF LIGHTS, ENGINE AND OIL LIGHT CAME ON WHEN I WAS DRIVING TO WORK. I WORK FAR FROM HOME SO I TOOK IT TO THE VALVOLINE NEAR MY JOB TO CHECK THE OIL. I DIDN'T WANT TO DRIVE MY CAR HOME IF THERE WAS NO OIL. THEY CHECKED THE OIL, UNDERNEATH MY CAR AND SAID EVERYTHINGWAS FINE AND TO TAKE TO MY MECHANIC TO CHECK THE ENGINE. I TOOK IT TO MY MECHANIC WHO KEPT IT FOR 4 DAYS AND SAID ITS THE OIL SLUGE AND HE WAS TRYING TO SAVE THE ENGINE. MY MECHANIC SAID THEY HAD A LEXUS IN THE WEEK BEFORE WITH THE SAME PROBLEM. I CHECKED ONLINE AND FOUND OUT THERE WAS RECALL FOR THIS PROBLEM IN 2002, AND TOYOTA ONLY CONTACTEDTHE ORIGINAL OWNERS NOT ALL PEOPLE WHO HAD REGISTERED CARS. I BOUGHT THIS SECOND HAND THROUGH CAR MAX IN 2010 AND THIS SHOULD HAVE BEEN CORRECTED THEN. MY CAR HAS 145,000.00.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
Hello, I am the Buyer of the subject Vehicle, Upon doing my research, I found out several reports stating that The subject vehicle's 2.4L engine has manufacturing defect, that causes Head Bolts to get stripped/melt down in to oil causing Engine failures and Life threating risk in the middle of the road.
WHILE TRAVELING THROUGH A HIGHWAY CONSTRUCTION ZONE MY CAR SUDDENLY BECAME HARD TO STEER, AND MY SPEED BECAME GREATER, TRIED TO (BREAK) DECELERATE THE CAR BEGAN SLIDING OUT OF CONTROL-PLOWING INTO THE ROAD CONSTRUCTION BARRIERS PART LODGED IN FRONT PASSENGER WINDSHIELD. THE CAR WENT THROUGH THE DITCH BECAME AIRBORNE THROUGH A ROD IRON FENCE SHATTERED THE REAR SECOND-ROW RIGHT SIDE WINDOW SPUN OUT , AND CAME TO REST JUST FEET FROM THE SOME PILEINGS. THIS IS THE INFORMATION OF MY DAUGHTER WHOM IS AN OUT OF STATE COLLEGE SENIOR AND VERY SHAKEN UP FROM THIS ORDEAL, THIS HER STATEMENT TO THE BEST OF MY KNOWLEDGE. POSSIBLY THE PLACEMENT OF THE 🚧 COULD HAVE BEEN A CONTRIBUTOR, AND THE UNCONTROLLABLE ACCELERATION. VEHICLE WAS BOUGHT USED A YEAR AGO. CAN YOU HELP UP LEARN WHY?
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
HEAT DOESN'T WORK AND A/C INTERMITTENTLY BLOWS COLD OR HOT. WINDSHIELD AND WINDOWS WILL FOG UP IN BAD WEATHER AND WITHOUT HEAT I CAN'T DEFOG THEM FORCING ME TO PULL OVER AND MANUALLY WIPE THE FOG OFF EVERY FEW MINUTES.
GAS STATION DID NOT CLOSE HOOD COMPLETELY AND IT BLEW OPEN WHILE TRYING TO ENTER THE HIGHWAY AT JUST OVER 40 MILES PER HOUR.THE SECONDARY SAFETY CATCH DID NOT HOLD OR WORK ! THE HOOD BLEW OPEN AND SHATTERED THE WINDSHIELD AND BENT THE HOOD UP INTO THE ROOF.THE TOPS OF THE FENDERS NEAR THE HINGES WERE ALSO RIPPED UP.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE AND PRESSING TO BRAKE PEDAL, THE PEDAL FAILED TO RETURN TO THE IDLE POSITION. THE VEHICLE STABILITY CONTROL MESSAGE DISPLAYED ON THE INSTRUMENT PANEL AND THE VEHICLE FAILED TO EXCEED 40 MPH. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS THEN DRIVEN TO THE LOCAL DEALER GROOVE TOYOTA LOCATED AT 5460 S BROADWAY, ENGLEWOOD, CO 80113 HOWEVER, THE CAUSE OF THE FAILURE WAS NOT YET DETERMINED. THE MANUFACTURER WAS NOT YET CONTACTED. THE FAILURE MILEAGE WAS 126,000.
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHILE DRIVING VARIOUS SPEEDS, WHILE DEPRESSING THE BRAKE PEDAL, THE PEDAL TRAVELED TO THE FLOOR. THE TRACTION CONTROL, CHECK ENGINE, VSC, AND BRAKE INDICATORS ILLUMINATED. THE VEHICLE WAS SERVICED PER NHTSA CAMPAIGN NUMBER: 10V499000 (SERVICE BRAKES), BUT THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT OBSERVED BRAKE FLUID LEAKING FROM THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 157,489.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
THE PASSENGER SIDE IN THE REAR WINDOWS ARE DEFECTIVE. THEY WILL NOT POWER UP OR DOWN THE WINDOWS IN THE BACK OF SUV. ALSO THE FRONT PASSENGER SIDE IS NOW NOT OPERATING UP OR DOWN. THE POWER WINDOW PARTS HAVE FAILED TWO YEARS AGO, AND NOW IT'S HAPPENING AGAIN. THIS 2004 SHOULD BE INCLUDED IN THE OTHER RECALLS ON NEWER MODELS.
WHEN DRIVING THE HEATER OR THE AIR WILL JUST COME ON, USUALLY WHEN YOU WOULD DRIVE OVER A ROUGH SPOT IN THE STREET.USUALLY THE AIR WILL COME ON IN THE WINTER AND THE HEATER WILL COME ON IN SUMMER.CALL TOYOTA THEY SAID COST ABOUT 800.00. I HAD IT FIX BY AN INDEPENDENT GARAGE.IT STILL COST ME 370.00. THEN I GO ON LINE AND OUT THERE'S HUNDREDS IF NOT LOTS MORE PEOPLE THAT HAVE THE SAME PROBLEM.I THINK SINCE THERE IS SO MANY PEOPLE THAT THIS SAME PROBLEM THAT TOYOTA SHOULD REIMBURSE US AT LEAST PARTLY. *TR
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
I NOTICED THAT MY ORIGINAL EQUIPMENT/MANUFACTURER PASSENGER-SIDE LOW-BEAM HEADLIGHT LENS HAD A BURNT SPOT ON THE INSIDE OF THE LENS (CLEARLY MELTED LENS MATERIAL). I CHECKED THE HEADLIGHT BULB, WHICH IS A FACTORY-INSTALLED KAITO MODEL HB3 LOW-BEAM BULB. THE BULB WAS DISCOLORED BLACK AND SMOKY LOOKING WITH AN OBVIOUS BULGE OF MELTED GLASS IN ONE SIDE OF THE BULB. THE LOW-BEAM HEADLIGHTS STILL WORK, BUT THE BULB SEEMINGLY HAS OVERHEATED, MELTING BOTH THE BULB GLASS AND THE INSIDE OF THE LENS ASSEMBLY. *TR
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT NOTICED CONDENSATION AND MOISTURE IN BOTH THE DRIVER AND PASSENGER SIDE HEADLIGHT LENSES. IN ADDITION, THE DRIVER'S SIDE HEADLIGHT LENSES HAD MELTED AND EXHIBITED A BUBBLE. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. THE VIN WAS UNAVAILABLE.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER EQUIPPED WITH MICHELIN LTX M/S2 TIRES, SIZE: P225/75/R16 (NA). WHILE DRIVING 55 MPH, THE CONTACT HEARD AN ABNORMAL NOISE COMING FROM THE REAR OF THE VEHICLE. IN ADDITION, THE REAR OF THE VEHICLE BEGAN TO SHAKE. UPON INSPECTION, THE CONTACT NOTICED THAT THE REAR PASSENGER SIDE TIRE BLEW OUT AND THE THREAD SEPARATED FROM THE BELT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE TIRE WAS NOT REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE FAILURE MILEAGE WAS 98,000 AND THE TIRE FAILURE MILEAGE WAS 20,000.
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER EQUIPPED WITH HANKOOK DYNAPRO HT TIRE, SIZE: P225-70-16T, AND DOT NUMBER: 7ADHUH. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE FRONT DRIVER'S SIDE TIRE DEFLATED. THE CONTACT ADDED AIR TO THE TIRE AND DISCOVERED THAT THE TIRE BELT WAS SEPARATED AND BUBBLING. THE TIRE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE TIRE FAILURE MILEAGE WAS 10,000. THE VEHICLE FAILURE MILEAGE WAS 95,995.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
My car malfunctioned my tire locked up while I was driving on the high way causing me to spin out of control and skid all the way into a guard rail totalled my car out and not one air bag went off
The passenger airbag occupancy sensor in my car has stopped sensing a passenger has been stuck on "OFF" for the past 2-6 months (I believe) even when an adult is sitting in the seat. I don't know exactly when this problem began because there was never any warning light or error message which is a massive safety oversight since I could have been in accident with no knowledge that it wasn't working properly. The car is currently at the dealership and they are telling me it's $1300 to replace the sensor and that there is no way to bypass the sensor and just have it "ON" for the safety of my passenger. There is already a recall for this same system in newer Highlanders, but why is there no support for older Highlanders?
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
My car malfunctioned my tire locked up while I was driving on the high way causing me to spin out of control and skid all the way into a guard rail totalled my car out and not one air bag went off
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHILE DRIVING VARIOUS SPEEDS, WHILE DEPRESSING THE BRAKE PEDAL, THE PEDAL TRAVELED TO THE FLOOR. THE TRACTION CONTROL, CHECK ENGINE, VSC, AND BRAKE INDICATORS ILLUMINATED. THE VEHICLE WAS SERVICED PER NHTSA CAMPAIGN NUMBER: 10V499000 (SERVICE BRAKES), BUT THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT OBSERVED BRAKE FLUID LEAKING FROM THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 157,489.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
The contact owns a 2004 Toyota Highlander. The contact stated while driving at an undisclosed speed, the front bumper inadvertently detached. The vehicle was taken to an independent mechanic where it was determined that the front lower bumper covers had been attached with mounting tabs and that the bumper assembly had failed and needed to be replaced. The vehicle was not repaired. The contact was informed of an unknown recall. Neither the dealer nor the manufacturer was notified of the failure. The failure mileage was approximately 190,000.
GAS STATION DID NOT CLOSE HOOD COMPLETELY AND IT BLEW OPEN WHILE TRYING TO ENTER THE HIGHWAY AT JUST OVER 40 MILES PER HOUR.THE SECONDARY SAFETY CATCH DID NOT HOLD OR WORK ! THE HOOD BLEW OPEN AND SHATTERED THE WINDSHIELD AND BENT THE HOOD UP INTO THE ROOF.THE TOPS OF THE FENDERS NEAR THE HINGES WERE ALSO RIPPED UP.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
TRANSMISSION JUMPS AT DIFFERENT SPEEDS. *TR
VEHICLE WAS DRIVEN NORMALLY AND PARKED. WHILE PARKED, OWNER NOTICED SMALL LEAK UNDER FRONT AXLE, INVESTIGATED AND LEAK APPEARED TO BE TRANSMISSION FLUID OR ANTIFREEZE. OWNER DROVE VEHICLE NEXT DAY, PARKED AND NOTICED LEAK WAS LARGER. OWNER TOOK VEHICLE TO DEALER NEXT MORNING AND WAS TOLD THE HEAD GASKET WAS FAILING. DEALER SAID ALTERNATIVES WERE TO REPAIR HEAD GASKET ($3200+), REPLACE ENGINE OR BUY ANOTHER VEHICLE. OWNER DECLINED REPAIR AND TOOK VEHICLE TO INDEPENDENT MECHANIC, WHO CONFIRMED HEAD GASKET LEAK AND RECOMMENDED EITHER SEALANT ($250) OR HEAD GASKET REPAIR ($1200). OWNER CHOSE SEALANT. ABOUT FOUR DAYS AFTER SEALANT FIX, OWNER WAS DRIVING VEHICLE AND STOPPED AT A STARBUCKS DRIVE-THROUGH. MINUTES INTO THE WAIT, THE VEHICLES TEMP GAUGE BEGAN TO CLIMB RAPIDLY. OWNER REVVED ENGINE AND TEMP DECLINED. OWNER DROVE VEHICLE HOME AND INSPECTED ENGINE, DISCOVERED COOLANT HAD BEGUN TO SPRAY FROM OVERFLOW RESERVOIR. OWNER LET VEHICLE COOL. NEXT DAY, OWNER DROVE VEHICLE AT MODEST SPEED ACROSS TOWN, WATCHING THE TEMP GAUGE. TEMP WOULD INCREASE INCREMENTALLY, THEN DECLINE, BUT NO OVERHEATING APPEARED. THIRD DAY, OWNER DID SAME, BUT THIS TIME, AS OWNER APPROACHED HIS HOME, THE TEMP GAUGE SHOT TO RED. OWNER PARKED IN DRIVEWAY, OPENED HOOD AND FOUND OVERFLOW RESERVOIR BUBBLING, COOLANT SPRAY AND OVERFLOW ON FRAME. PRIOR TO THESE INCIDENTS, ABOUT ONE YEAR AGO THE OWNER HAD BEEN TOLD BY TOYOTA DEALER THAT A FEW ENGINE MOUNTS WERE CRACKED AND NEEDED REPLACEMENT, WHICH WAS DONE. NO OTHER MAJOR REPAIRS OR ISSUES HAVE EXISTED WITH VEHICLE. VEHICLE IS NOT 10 YEARS OLD, ITS 103,500 MILES HAS BEEN GENERALLY LIGHT HIGHWAY AND SHORT-DISTANCE CITY DRIVING. OIL AND OTHER MAINTENANCE HAS BEEN ROUTINELY PERFORMED. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
AS I EXITED THE FREEWAY I TOOK MY FOOT OFF THE ACCELERATOR AND APPLIED THE BRAKE. THE CAR ACCELERATED AND DID NOT SLOW DOWN. I CROSSED BOTH LANES OF THE STREET AND I TURNED THE CAR TO THE RIGHT. THE WHEELS OF THE LEFT SIDE OF THE CAR HIT THE CURB AND THE FRONT AND REAR WHEELS ON THE LEFT SIDE OF THE CAR BROKE OFF. THEN, THE CAR WENT OVER THE CURB AND HIT THE STATE SIGN WITH THE LEFT FRONT OF THE CAR. THE CAR GOT STUCK IN DEEP MULCH FROM RECENT LANDSCAPING AND CAME TO A STOP.
SINCE THE VEHICLE WAS FIRST PURCHASED, THE ENGINE, VSC, AND TRACKING LIGHT BEGAN GOING ON AND OFF INTERMITTENTLY. MARIETTA TOYOTA PERSONNEL TOLD ME THAT THE GAS CAP WAS NOT ON TIGHT ENOUGH AND I SHOULD TIGHTEN IT. CALLS WERE MADE NUMEROUS TIMES TO THEM. SINCE MAY, 2007 THE LIGHTS ARE ON CONSTANTLY AND WILL NOT GO OFF. I KEEP GETTING THE SAME REPLY AND THEY DO NOT SEEM CONCERNED ABOUT IT AT ALL! *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE SEAT BELT ASSEMBLY MALFUNCTIONED AND THE FABRIC MATERIAL STRAP BECAME FRAYED AND SHREDDED AT THE BUCKLE LOCATION. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE LOCAL DEALER (ATLANTIC TOYOTA IN LYNN, MASSACHUSETTS) AND MANUFACTURER WERE NOTIFIED, BUT NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 150,000. *JS
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE SEAT BELT FAILED TO RETRACT AND WOULD ALSO INTERMITTENTLY SEIZE. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 88,000. UPDATED 1/7/15*CN UPDATED 06/3/2015 *JS
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
INTERMITTENT LOSS OF AC WHEN HITS BUMPS. ON 06/23/11 I TOOK IN MY WIFE'S 2004 TOYOTA HIGHLANDER TO ALAMO TOYOTA WHERE THEY CHARGE ME $92.72 TO TIGHTEN OR AS THEY PUT IT RETORQUE BOLTS BEHIND AC PANEL IN WHICH LOOKING AT IT NOW THERE ARE NO BOLTS BEHIND PANEL THERE IS ONE UNDERNEATH THE TEMPERATURE CONTROL KNOB AND SCREW ON THE SIDE . THEY TIGHTEN THAT NUT DOWN ON THE CONTROL/TEMP KNOB AND WHAT IT DID IT PULLED AWAY THE CIRCUIT BOARD AND MADE CONTACT WITH THE THREE CONDUCTOR ON THAT RIBBON CABLE BEHIND THE KNOB. WHICH WAS A QUICK FIX WHICH ESSENTIALLY STOPPED WORKING (THEY BROKE OFF ) . I TAKE IT IN AGAIN TO ALAMO TOYOTA AND NOW THEY SAY ITS MY COMPRESSOR NEEDS TO BE REPLACED FOR $1460.00 PLUS TAX I HAD ALREADY READ THE ONLINE FIX , I EXPLAIN TO THEM AND SHOWED THEM PICTURES OF THE ONLINE FIX. THEY SAID ITS THE COMPRESSOR. SO I CAME HOME TOOK IT APART AND FOUND TWO OF THE WIRE ON THE RIBBON CABLE BROKEN OFF .I INSTALLED THREE NEW WIRE BY SOLDERING THEM REPLACING THE RIBBON CABLE. AC IS WORKING AGAIN THANKS TO THE THAT ONE PERSON THAT PUT THOSE PICTURES ONLINE OF THE FIX THIS PERSON HE SAVED THOUSANDS OF DOLLARS FOR A LOT OF PEOPLE OUT THERE. I THANK HIM, AND I WILL NEVER DEAL WITH TOYOTA AGAIN I ALSO OWN A TUNDRA AND AS SOON AS I CAN I WILL TRADE BOTH IN FOR SOMETHING OTHER THEN TOYOTA. THEY ARE PART OF AMERICAN GREED. *JS
INTERMITTENT LOSS OF A/C AND/OR HEAT AND FINALLY TOTAL LOSS OF A/C ON MY 2004 TOYOTA HIGHLANDER. INITIAL FIX WAS TO TIGHTEN THE NUT ON THE TEMPERATURE CONTROL. I FOUND THAT THIS PROBLEM WAS INHERENT AFTER GOING TO THE WEB AND LEARNING OF THE MANY PROBLEMS WITH THE ASSEMBLY AND THE QUICK FIX. ESSENTIALLY THE A/C STOPPED WORKING ENTIRELY. I BROUGHT IT TO MY PRIVATE MECHANIC AND HE FOUND THAT THE CABLE FROM THE TEMPERATURE CONTROL TO THE MOTHER BOARD WAS BROKEN. I INQUIRED HOW THIS COULD HAPPEN AND WAS ADVISED THAT WHEN THE NUT ON THE TEMPERATURE CONTROL CAME LOOSE, THE WHOLE UNIT WAS TURNING WHEN I WAS ADJUSTING THE TEMPERATURE, WHICH CAUSED THE CABLE TO BREAK. THE LACK OF A LOCK WASHER OVER THE FLAT WASHER WAS THE CULPRIT THAT ALLOWED THE NUT TO COME LOOSE. BECAUSE THE CABLE FROM THE MOTHERBOARD TO THE TEMPERATURE CONTROL IS HARD WIRED, THE ENTIRE ASSEMBLY HAD TO BE REPLACED AT A COST OF APPROXITMATELY $950.00. NOTE: I HAVE THE ENTIRE FAULTY ASSEMBLY AT HOME, IN THE EVENT YOU REQUIRE TO SEE IT. *KB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
BEGAN DRIVING VEHICLE A WEEK AGO, USED TO BE MY WIFE'S VEHICLE. I NOTICED A SQUEAK IN THE DRIVER'S SEAT, AND NOTICED IT WIGGLED. I EXAMINED THE MOUNTING BOLTS, AND ALL 4 SEAT BOLTS WERE LOOSE, NOT EVEN FINGER TIGHT. THE ONLY SERVICE PERFORMED ANYWHERE NEAR THE SEAT WAS RECALL WORK ON THE FLOOR MAT RETAINING CLIP AND A SEAL IN THE BRAKE MASTER CYLINDER, BOTH RECALLS WERE DONE SIMULTANEOUSLY AT RUDY LUTHER TOYOTA, 8805 WAYZATA BLVD, GOLDEN VALLEY, MN 55426. RECALL WORK WAS DONE A COUPLE YEARS AGO. I TIGHTENED THE BOLTS WITH MY OWN TOOLS. PASSENGER SEAT BOLTS WERE TIGHT.
ERRONEOUS "REMINDER" FROM TOYOTA STATES THEY PREVIOUSLY SENT AN "OFFICIAL SAFETY RECALL NOTIFICATION" FOR "SAFETY RECALL CAMPAIGN SSC 40B" RE "CHILD PROTECTION LOCK SYSTEM". WE HAVE RECEIVED NO PREVIOUS NOTICE OF THIS ALLEGED RECALL. I HAVE ALREADY SENT A SEPARATE INQUIRY AND COMPLAINT TO TOYOTA MOTORS, USA ABOUT THIS. WE ARE CONCERNED THAT WE MISSED THE FIRST NOTICE, AND THAT TOYOTA CAN'T KEEP IT STRAIGHT WHO THEY NOTIFIED AND WHO THEY DIDN'T NOTIFY. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .