2004 Volkswagen Passat Electrical Problems

I START THE CAR UP AND IT STARTED MAKING FUNNY NOISE MY CHECK ENGINE LIGH CAME ON THE ENGINE SHAKING ACT LIKE IT'S GOING TO CUT OFF

NHTSA ID

10893347

Incident

Aug 5, 2016

I WAS DRIVING MY CAR TO HAVE DINNER WITH MY DAUGHTER AND THE CAR STARTED LOSING POWER. IT WAS ONLY A 4 MINUTE TRIP AND BY THE TIME I GOT TO MY DAUGHTER'S DRIVEWAY, THE ENGINE WAS SMOKING. AFTER USING A HOSE TO COOL OFF THE HOOD, THE HOOD WAS POPPED AND THERE WAS A FIRE ON THE PASSENGER SIDE OF THE ENGINE. AFTER WE GOT THE FIRE OUT, LOT OF HOSES AND THE WIRE ASSEMBLY WERE BURNED BADLY. *TR

NHTSA ID

10627339

Incident

Aug 17, 2014

Mileage

80,000 mi

THE SEAT WARMER ON THE DRIVER'S SIDE STARTED A FIRE THAT BURNT THROUGH THE SEAT AND ONTO MY LEG. I HAD TO PULL OVER ON THE HIGHWAY AND TURN OFF THE CAR FOR IT TO STOP BURNING. *TR

NHTSA ID

10557527

Incident

Dec 2, 2013

I HAD BEEN DRIVING MY CAR FOR FEWER THAN 15 MINUTES WITH THE SEAT HEATING ELEMENT ON. I NOTICED AN ACUTE BURNING HEAT NEAR MY UPPER LEFT LEG, AND SHORTLY THEREAFTER NOTICED A HOT/BURNING/MELTING SMELL. I IMMEDIATELY TURNED OFF THE DRIVER'S SIDE SEAT AND PULLED INTO A PARKING SPOT. AFTER BEING TURNED OFF FOR 10 MINUTES, THE BURNING SMELL WAS STILL HANGING IN THE CAR AND MY SEAT WAS STILL EXTREMELY HOT TO THE TOUCH. THE GRAY LEATHER NEAR THE OUTER LEFT EDGE OF THE SEATING SURFACE IS EMBLAZONED WITH A SINGED, BROWNISH BURN MARK, AND A HOLE WAS BURNED COMPLETELY THROUGH THE LEATHER. I HAVE NOT TURNED ON THE SEAT HEATING ELEMENT SINCE THIS INCIDENT, BUT AM QUITE CONCERNED ABOUT THE FAILURE AND FIRE HAZARD. *TR

NHTSA ID

10452073

Incident

Mar 8, 2012

Mileage

85,400 mi

2004 VW PASSAT, VIN [XXX] JULY 2010 - SUNROOF DRAINS FAILED TO DRAIN; WATER ENTERED COCKPIT; WATER DESTROYED CONVENIENCE MODULE UNDER DRIVER'S SEAT. REPAIRED $769 JULY 2011 - SUNROOF DRAINS, ALTHOUGH OPEN, COULD NOT HANDLE FLOW OF WATER, AND AGAIN CONVENIENCE MODULE WAS DESTROYED. WILL BE REPAIRED SOON. THIS CURRENT FAILURE NOW HAS A 'AIRBAG FAULT' WARNING ON THE DASH. WILL NOT ALLOW MY WIFE TO DRIVE CAR. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10416291

Incident

Jul 20, 2011

Mileage

100,864 mi

FAULTY IGNITION COILS ON 2004 VW PASSAT, 4 CYLINDER TURBO ENGINE. WHILE DRIVING THE CAR, THE ENGINE LOSES POWER AND DASH BOARD WARNING LIGHTS ILLUMINATE. IGNITION COILS HAVE BEEN REPLACED NUMEROUS TIMES. *TR

NHTSA ID

10400009

Incident

Apr 10, 2011

VEHICLE HAS 80K MILES I'VE REPLACED 3 MASS AIR FLOW SENSORS, APPROX 12 COILS. THE LATEST ISSUE IS THE EPC - CAR STALLS WHILE DRIVING, EPC COMES ON. CAR WILL RESTART WITH SOME DIFFICULTY. *TR

NHTSA ID

10393707

Incident

Mar 30, 2011

2004 VOLKSWAGEN PASSAT. CONSUMER WRITES IN REGARDS TO CLASS ACTION SETTLEMENT AGAINST VOLKSWAGEN, STATING A SERIES OF ISSUES SUCH AS OIL SLUDGE, ENGINE MALFUNCTION ISSUES, ANTI-FREEZE AND COOLANT ISSUES AND IGNITION COIL ISSUES WITH VOLKSWAGENS *TGW THE CONSUMER STATED SHE LEARNED THERE WAS A SPECIFIC TYPE OF COOLANT THAT ONLY BE USED FOR HER MODEL VEHICLE. SHE STATED EACH SUMMER SHE DROVE AROUND WITH 2 CONTAINERS OF ANTI-FREEZE BECAUSE THE VEHICLE WOULD CONSUME SO MUCH ANTI-FREEZE. ALSO, THE BRAKE LIGHT BULBS WERE REPLACED. *JB

NHTSA ID

10383827

Incident

Feb 1, 2011

2004 VW PASSAT TDI. VW HAS A PROBLEM WITH THEIR TURN SIGNAL SWITCH. THE SWITCH CONTINUES TO OPEN AND CLOSE THE CIRCUIT AFTER THE TURN SIGNAL IS IN THE OFF POSITION. THIS IS A PROBLEM WITH MANY OF THEIR MODELS( JETTA, PASSAT BOTH GAS AND DIESEL). THE DEALERSHIP SERVICE PERSONNEL ARE AWARE OF THE PROBLEM AND ARE REPLACING THE DEFECTIVE SWITCH ONLY IF YOUR HAVE ALL YOUR MAINTENANCE DONE AT A AUTHORIZED VW DEALER. SO IF YOU DON"T HAVE ALL YOUR OIL CHANGES AND REPAIRS DONE BY A AUTHORIZED V W DEALER THERE IS NO ASSISTANCE FOR REPLACEMENT OF THIS DEFECTIVE SWITCH. THIS IS A COST OF $300.00 TO THE CONSUMER. THIS SURE IS SAFETY RELATED AND NEED TO BE RECALLED ASAP. THIS PROBLEM HAS CAUSED FIRES UNDER THE INSTRUMENT PANEL. *TR

NHTSA ID

10289030

Incident

May 1, 2009

Mileage

45,000 mi

2004 VW PASSAT 4 SEDAN REAR CIGARETTE LIGHTER AND ASH TRAY ARE NOT SAFELY AND FUNCTIONAL INSTALLED WELL. HAVE THE TENDENCY TO KEEP COMING APART ENTIRELY EXPOSING ELECTRICAL WIRES LEADING TO BURN AND ELECTRICAL SHOCK OR POPPING OR BURNING OF WIRES. HAVE HAD THE PROBLEM REPAIRED ON MULTIPLE OCCASIONS BY DEALER AS WELL AS BY MYSELF TO FURTHER PREVENT THE MISHAP SINCE OUT OF WARRANTY. MY CHILDREN BUMP THE CIGARETTE LIGHTER AND IT CAUSED SPARKS AND BURNING SMELL. I WAS ABLE TO REPAIR THE ENCLOSURE AGAIN FOR THE 13TH OR SO TIME AND SINCE IT'S NOT UNDER WARRANTY IT'S NOT COVERED. CHILDREN SIT IN THE REAR MORE THAN ADULTS BUT THERE HAS BEEN TIME WHERE THE ADULTS HAVE CAUSD THE SAME ISSUE. IT'S THAT MY 9 YR OLD SON TRY TO REPAIR OR PUT BACK IN WHERE THE ENTIRE ENCLOSURE FELL OUT AGAIN. *TR

NHTSA ID

10285722

Incident

Sep 10, 2008

Mileage

78,050 mi

ON AUGUST 22 ABOUT 2:45 I WAS RETURNING HOME FROM TAKING MY DAUGHTER TO WORK ABOUT3-MILES AWAY AND I NOTICED SMOKE COMING FROM MY CAR I GET OUT TO LOOK UNDER THE HOOD AND I NOTICE FLAMES COMING FROM THE FRONT RIGHT END UNDER THE HOOD. I PANICKED GRABBED MY BELONGINGS AND CALLED 911 THE FIRE DEPT ARRIVED AND PUT THE FIRE OUT. *TR

NHTSA ID

10281451

Incident

Aug 22, 2009

Mileage

67,000 mi

OUR 2004 PASSAT'S BRAKE LIGHTS WENT OUT RECENTLY. THERE WAS NO WARNING LIGHT OR OTHER PROCESS THAT TOLD US THE LIGHTS WERE OUT. WE WERE ALMOST IN A CAR ACCIDENT BECAUSE THE DRIVER BEHIND US DIDN'T SEE OUR BRAKE LIGHTS. AFTER DOING RESEARCH I FOUND THAT VW ISSUED A RECALL FOR THE BRAKE LIGHT SWITCH IN 2007...BUT WE NEVER RECEIVED SUCH NOTICE. I THINK THIS IS A SERIOUS SAFETY ISSUE THAT SHOULD BE COMMUNICATED TO THE PUBLIC. *TR

NHTSA ID

10256267

Incident

Jan 25, 2009

Mileage

63,000 mi

I OWN A VOLKSWAGEN PASSAT 2004 MODEL. ON NOVEMBER THE 11TH 2008 AFTER WORKING THE NIGHT SHIFT AT MBUSI IN VANCE, ALABAMA, I GOT IN MY CAR TO GO HOME. I TURNED ON THE HEATED SEAT JUST AS I HAVE DONE FOR THE PAST 4 YEARS ONLY THIS TIME I GOT MORE HEAT THAN I WANTED. MY HEATED SEAT CAUGHT FIRE AND BURNED MY LEG. IN ATTEMPT TO EXTINGUISH THE FIRE, I WRENCHED MY BACK BY STOMPING OUT THE FIRE WITH MY FOOT. I DID NOT HAVE ANYTHING CLOSE TO ME TO USE WITH MY HANDS SO THEY WOULD NOT GET BURNED. I COULD NOT BELIEVE HOW FAST MY CAR FILLED WITH WORST SMELLING SMOKE I HAVE EVER SMELT. THE SEAT WAS ON FIRE BEFORE I EVEN LEFT THE PARKING LOT. IF I WOULD HAVE WAITED TWO MINUTES TO TURN ON MY SEAT, I WOULD HAVE BEEN ON INTERSTATE 20/59 DRIVING AT 70 MPH AND I CAN ONLY IMAGINE WHAT WOULD HAVE HAPPENED. THIS IS ONE OF THE WORST EXPERIENCES OF MY LIFE. VOLKSWAGEN HAS OFFERED TO REPLACE THE COVER ON THE CAR, REPLACE MY PANTS AND PAY MY MEDICAL BILLS, BUT WHAT ABOUT THE SEAT I WILL CONTINUE TO SIT ON, AND MY CONFIDENCE THAT THIS WILL NOT HAPPEN AGAIN. I AM HORRIFIED TO THINK ABOUT THE POTENTIAL FOR RECURRENCE AND I CANNOT OVERCOME MY ORDEAL I AM DEVASTATED AND HAVE LOST MY CONFIDENCE IN THE PROCESSES THAT ARE SUPPOSED TO PROTECT THE CONSUMER. *TR

NHTSA ID

10253964

Incident

Nov 6, 2008

Mileage

82,000 mi

INCIDENT DESCRIPTION = 2004 VW PASSAT HAD BEEN PREVIOUSLY REPORT SEVERAL FUEL CONSUMPTIONS PROBLEMS AT HOY FOX VW AND GAS ENDED UP LEAKING OUT OF FUEL TANK AND CAUSE A SPILL IN MY GARAGE AND DRIVE. HAZARD WAS INHALATION GAS IN A CLOSED IN AREA CAUSED HEAD ACHES/ NAUSEA/DIZZINESS/ FOR MY FAMILY AND I I HAVE HAD MUTIPLE PROBLEMS WITH VEHICLE SINCE THEN HAS BROKE DOWN ON ME TWICE IN LESS THAN 1 DAY'S TIME. ON 01 SEP 08 MY WIFE NOTICED AND OIL SPOT IN DRIVEWAY AFTER I LEFT TO GO OUT OF TOWN GRANTED WE HAVE BRAND NEW HOME AND THE VW WAS ONLY VEHICLE PARKED IN THAT SPOT SHE COULD REACH ME BECAUSE NO SERVICE WITH MY CELL PHONE BUT I ENDED UP BROKE DOWN OUTSIDE BIG SPRING ,TX THE CARE WAS SLUGGISH AND LEAKING OIL THIS TIME AND ON 03 SEP08 IN /TEXARKANA AFTER BEING IN SHOP ALLDAY 2SEP08 IT BROKE DOWN FOR A PREVIOUS CONDITION WITH IGNITION COILS. HOY FOXVW NOT ADMITTING THAT MAY HAVE PUT THE NEW OIL FILTER TO TIGHT TO CAUSE TO BREAKDOWN AFTER HAVING THE OIL CHANGE ON 28AUG08/29AUG08 FOR OTHER NEGLECTED MAINTENANCE. PLEASE LOOK INTO THIS MATTER I'M SURE IT'S NOT JUST MY VEHICLE THEY TRYING TO ASSUME BECAUSE IT JUST HAD WENT OUT WARRANTY. THE ENGINE OIL COOLER WAS DAMAGED AND BURSTED WHEN PUT ON AT HOY-FOX VW BY A VW TECHNICIAN AFTER PUTTING THE OIL FILTER ON ENTIRELY TO TIGHT. LEAKED IN YARD AND I WAS NOT AWARE OF IT AND THE SPILLED OUT ALL OVER THE GROUND AT A HIGH TEMPERATURE VEHICLE (OVERHEATED) WHICH MAKE IT HARD FOR ME STOP WHILE DRIVE BECAUSE OF THE SLICKNESS OF MIXTURE BETWEEN THE COOLANT AND OIL. ALMOST RAN OFF THE ROAD BUT ENDED UP SHIFTING TO NEUTRAL AND LETTING COAST OVER TO MEDIAN. *TR

NHTSA ID

10244587

Incident

Sep 1, 2008

Mileage

55,999 mi

I HAVE HAD PROBLEMS WITH MY 2004 PASSAT INSTRUMENT PANEL SINCE THE FIRST YEAR I BOUGHT IT. THE PANEL WOULD SHOW FALSE "DOOR AJAR" WARNINGS AND "TRUNK AJAR" WARNINGS. ABOUT A YEAR LATER IT STARTED SHOWING THE "GAS LID AJAR" WARNING LIGHT. I REPORTED IT TO THE DEALERSHIP AND WAS TOLD THAT THERE WAS NO SUCH LIGHT. IT CONTINUED TO HAPPEN, AND THE DEALERSHIP TOLD ME TO TAKE PICTURES OF THE WARNING NEXT TIME IT OCCURRED. THIS HAPPENED QUITE OFTEN, BUT THE WARRANTY RAN OUT BEFORE I COULD SHOW IT TO THEM AND THEY NOW SAY THAT IT'S NOT COVERED. THE INSTRUMENT WARNING PANEL NOW GETS SO DIM THAT YOU CAN'T READ IT WHEN THE CAR GETS TOO HOT SITTING IN THE SUN. ABOUT A YEAR AGO, THE ENGINE WARNING LIGHT CAME ON AND THE WARNING PANEL STATED, "STOP! TURN ENGINE OFF IMMEDIATELY." I WAS 320 MILES AWAY FROM HOME BY MYSELF AT THE TIME. I DISCOVERED THAT THERE WAS NO PROBLEM. IT WAS JUST A MALFUNCTIONING WARNING. TWO WEEKS AGO, THE ENGINE LIGHT CAME ON AGAIN, SO BECAUSE OF THE PAST FALSE SIGNALS, I IGNORED IT AND DROVE A 640 MILE ROUND TRIP BY MYSELF. A WEEK LATER, MY HUSBAND AND I WERE ON A TRIP AND THE ENGINE LIGHT WAS STILL ON. THE SECOND DAY OF THE TRIP, OUR CAR BATTERY WENT DEAD AND WE HAD TO REPLACE THE BATTERY. HAVING A FAULTY SYSTEM CAUSED ME TO DISREGARD THE WARNINGS AND, THEREFORE, HAD TO PURCHASE A NEW BATTERY. I AM THOROUGHLY DISGUSTED WITH VOLKSWAGENS PRODUCTS AND THE DEALERSHIPS SERVICE AND INTEGRITY. *TR

NHTSA ID

10237101

Incident

Jul 25, 2008

I HAVE A 2004 VW PASSAT 4MOTION 1.8 TURBO. I HAVE JUST RECENTLY (WITHIN THE LAST MONTH) REPLACED THE #2 COIL. NOW TODAY EITHER ANOTHER COIL IS GONE OR THE SAME ONE. I HAVEN'T GOTTEN IT TO MY MECHANIC YET TO DETERMINE WHICH ONE IS BAD. BUT AFTER TALKING TO HIM HE RELATED TO ME THAT HE HAS REPLACED SEVERAL # 2 COILS THIS YEAR ON THIS MAKE OF VEHICLE.. SO I AM JUST GUESSING THAT THIS IS THE PROBLEM THIS TIME AROUND. MY VEHICLE HAS 52,000 MILES ON IT. IT WASN'T THE #2 COIL IT WAS THE #1 COIL. I AM GETTING REALLY DISGUSTED WITH THIS CAR AS FAR AS RELIABILITY IS CONCERNED. I AM PLANNING ON A TRIP TO FLORIDA IN THE FALL AND AM WONDERING IF I SHOULD TAKE A CASE OF COILS WITH ME. I WAS AT THE DEALERS THE FIRST TIME THIS HAPPENED & ASKED ABOUT RECALLS ON THIS ITEM. THEY SAID THEY DIDN'T HAVE ANY.. I THOUGHT IT A BIT ODD BECAUSE MY MECHANIC TOLD ME HE HAS HAD SEVERAL COME THROUGH THIS YEAR WITH BAD COILS. *TR

NHTSA ID

10235533

Incident

Jul 23, 2008

Mileage

53,560 mi

1. NEW 2004 VOLKSWAGEN PASSAT, V6 SEDAN. RETURNED CAR SEVERAL TIMES UNDER WARRANTY FOR MANY TYPES OF REPAIRS. VOLKSWAGEN UNABLE TO REPAIR CAR. BOTH THE DEALER AND VOLKSWAGEN OF AMERICA WERE MADE AWARE OF THE PROBLEMS. 2. SEVERAL FAILURES INCLUDING BUT NOT LIMITED TO: EXCESSIVE OIL CONSUMPTION, LOSS OF POWER AND ACCELERATION, TRANSMISSION PROBLEMS, FAILURE TO START, MALFUNCTION INDICATOR LAMP CONSTANTLY ON, BRAKING PROBLEMS, CLIMATE CONTROL PROBLEMS, AND SEVERAL ELECTRICAL PROBLEMS INCLUDING FAILED BRAKE LIGHTS. 3. SEVERAL ATTEMPTS BY VOLKSWAGEN HAS FAILED TO FIX THE PROBLEMS. THEY ARE UNWILLING TO RESOLVE THE PROBLEMS ADEQUATELY. *TR

NHTSA ID

10216738

Incident

Oct 12, 2005

Mileage

10,000 mi

2004 PASSAT 1.8T CAUGHT FIRE AFTER A COIL PACK FAILED AND THE CATALYTIC CONVERTER OVERHEATED. I ONLY DROVE 5 MILES AFTER THE COIL PACK FAILED TRYING TO LIMP BACK TO THE DEALER WHEN THE FIRE STARTED. I PUT THE FIRE OUT MYSELF. *TR

NHTSA ID

10209201

Incident

Nov 17, 2007

Mileage

42,000 mi

SUN VISOR W/HOMELINK CAUSES #5 FUSE TO BLOW. WIRES ARE SHORTING OUT INSIDE THE VISOR CAUSING SMOKE. WHEN FUSE BLOWS YOU LOOSE CLIMATRONIC AC, CRUISE CONTROL, AUTO DIMMING MIRRORS, AND STEERING WHEEL CONTROLS. *TR

NHTSA ID

10202729

Incident

Sep 11, 2007

Mileage

58,000 mi

THE 2004 VOLKSWAGEN PASSAT 1.8 T CAR ENGINE CAUGHT ON FIRE TODAY WHILE DRIVING THE DRIVER BARELY SAVED HIS LIFE FROM THE FLAMES. THE CAR WOULD CERTAINLY BURN COMPLETELY IF LUCKILY THERE WAS NO FIRE EXTINGUISHER AVAILABLE AT THE NEARBY STORES. ALTHOUGH THE INCIDENT WAS IN ISTANBUL, TURKEY I HAPPENED TO LEARN FROM THE INTERNET THAT NHTSA WAS CONDUCTING AN INVESTIGATIONS ON THE SAME PROBLEM FOR 19 VOLKSWAGEN PASSATS. VOLKSWAGEN DEALER IN TURKEY TOLD ME THAT AN ENGINEER FROM VOLKSWAGEN GERMANY WILL COME TO TURKEY TO PERFORM AN INSPECTION ON THE CAR. NOBODY TOUCHED THE CAR YET. SINCE THE INCIDENT WAS TODAY ANT THE CAR WAS STILL AT THE VOLKSWAGEN AUTHORIZED DEALER SERVICE. I THOUGHT THIS INFORMATION MIGHT BE USEFULL FOR YOUR INVESTIGATION, AND WOULD LIKE TO LEARN YOUR SUGGESTIONS THAT YOU MAY WANT TO SHARE WITH ME. PLEASE WRITE TO MY E-MAIL ADRESS IN CASE YOU NEED DETAILED INFORMATION OR WOULD LIKE TO GET THE PHOTOES OF THE ENGINE CAUGHT ON FIRE. THANKS. *AK

NHTSA ID

10193733

Incident

Jun 19, 2007

Mileage

35,000 mi

THE BRAKE LIGHT SWITCH KEEPS FAILING. IT CAUSES THE ELECTRONIC STABILITY CONTROL TO BE DISABLED AND KEEPS THE STOP LIGHTS ON, EVEN WHEN THE BRAKE PEDAL IS NOT DEPRESSED. I'VE HAD THE BRAKE LIKE SWITCH REPLACED 6 TIMES NOW OVER THE PAST 2.5 YEARS. *NM

NHTSA ID

10171622

Incident

Jul 2, 2004

Mileage

7,875 mi

I HAVE A BRAND NEW 2004 VW PASSAT TDI WAGON THAT HAS NO TAIL LIGHTS. SIGNALS WORK, BRAKE LIGHTS WORK BUT, LICENSE PLATE LIGHT AND REAR PARKING/DRIVING LIGHTS DON'T WORK. CAR HAS NO BURNED OUT BULBS OR FUSES. MY CONCERN IS IF THE CAR HAS WIRING HARNESS PROBLEMS, IS THIS SOMETHING THAT OTHERS HAVE HAPPENING. ALSO ON A RAINY DAY THE ANTI LOCK BRAKE AND ELECTRONIC STABILITY PROGRAM IN THE SAME CAR FAILED BUT, WHEN THE CAR WAS PARKED AND RESTARTED THE COMPUTER RESET AND PROBLEM DISAPPEARED. IS THIS GOING TO BE A PROBLEM? *NM

NHTSA ID

10104742

Incident

Dec 7, 2004

Mileage

16,000 mi

AM RADIO RECEPTION IS VERY POOR (STATIC) WITH THE ON STAR FEATURE.DEALER REPLACED THE RADIO TWISE & ANTENNA SYSTEM.... STILLS FAILS. *AK

NHTSA ID

10078676

Incident

May 15, 2004

WHEN KEY IS NOT IN THE IGNITION HORN DOES NOT BLOW. CONSUMER BELIEVES THAT IN AN EMERGENCY SHE WON'T BE ABLE TO WARN OTHER DRIVERS. *AK *MR

NHTSA ID

10059711

Mileage

3,000 mi