ELECTRICAL SYSTEM:12V/24V/48V BATTERY
2025 Western Star 47X
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 2 NHTSA owner-reported complaints for the 2025 Western Star 47X, most frequently naming the brakes, electrical and other / unspecified categories. 11 safety recalls have been issued covering this model year; and 201 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
Not enough dated records to plot a meaningful trend — 2 months of data.
What owners report
Complaints grouped by the component NHTSA recorded
- Brakes125.0%
- Electrical125.0%
- Other / unspecified125.0%
- Powertrain (other)125.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
11 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govSUSPENSION:CRITICAL FASTENERS
STEERING:CRITICAL FASTENERS; STEERING:LINKAGES:TIE ROD ASSEMBLY
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
URGENT SAFETY DEFECT - Repeated front hub overheating/fire risk (2025 Western Star 47x) I am submitting a formal safety complaint regarding my 2025 Western Star 47x The front wheel hubs have over heated to the point of failure on 6 separate occasions, resulting in a fire on two of those occasions. The issues have been documented with Freightliner and accompanied by photo/video evidence. Each incident required the vehicle to be towed to an authorized dealership, and repairs were performed under warranty. Despite these repeated repairs, the issue has not yet been resolved. The hubs are currently overheating again, indicating a persistent and unresolved defect. This is no longer a routine maintenance or warranty issue. This is an ongoing safety defect that presents a serious fire hazard and risk of injury, property damage, or loss of life. Key Concerns - - Six separate over heating and/or fire incidents involving the front hubs - Multiple warranty repairs with no permanent resolution - Recurrence of the same failure condition - Within days or weeks of warranty repair, the vehicles becomes unsafe to operate under normal working conditions due to over heating hubs, which break down the lubricating gear oil, furthering the problem, causing more heat with thinner oil, which eventually leaks onto the brakes, causing a fire. During the times where I was fortunate enough to catch it before a fire started, the fluid was so hot that it melted the plastic hub cap to the point of blowing up like a balloon before eventually rupturing. These instances were video documented
- NHTSA ID
- 11733758
- Incident
- Feb 5, 2026
All lights started flickering while driving. Shut truck off, would not start, smoke came out from battery cable under hood.
- NHTSA ID
- 11710624
- Incident
- Dec 23, 2025
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
POWER TRAIN
Truck Equipment Manufacturer Solution for PTO Mode Delay for Driving PTO
ENGINE
CX Advocate for Lost/Damaged Replacement F1011/F1015 Labels
ELECTRICAL SYSTEM
Revised Technical Service Bulletin for Removing Odometer Pause Wiring Modifications
SERVICE BRAKES
Warranty Information letter for missing chamber caging bolts
CX Advocate for Hood Cracks
FUEL/PROPULSION SYSTEM
Parts Bulletin for Fluorosilicone Fuel Tank Cap Seals
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.