2003 BMW 325I

In a letter submitted to the Office of Defects Investigation (ODI) dated August25, 2011, BMWindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.The issue involves the rear lamps in the vehicles body panel.Through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.This can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.The recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.An 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.BMW will complete dealer notification in September 2011 and will begin owner notification in October 2011.All 3 series sedans (except for the M3 sedan which utilized a different rear lamp assembly) that were built between September 1, 2001 and March 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.The action taken by BMW is sufficient to resolve the issues raised by this investigation.Accordingly, this investigation is closed.

ODI HAS RECEIVED COMPLAINTS FROM CONSUMERS STATING THAT THEIR TAIL LIGHT ASSEMBLY IS NOT PROPERLY ILLUMINATING.THE TAIL LIGHT ASSEMBLY CONSISTS OF A TURN SIGNAL LAMP, A TAIL LAMP AND A BRAKE LAMP.THE COMPLAINANTS HAVE INDICATED THAT THE ISSUE IS WITH AN 8 PIN CONNECTOR AND ASSOCIATED GROUND WIRING.THESE COMPONENTS ARE ALLEGEDLY OVERHEATING AND MELTING DUE TO EXCESSIVE ELECTRICAL CURRENT THAT RUNS THROUGH THE SYSTEM.BMW ISSUED A TECHNICAL SERVICE BULLETIN (TSB) SIB-630306 ON FEBRUARY 2007 TO ADDRESS THE CONDITION BY ADDING SUPPLEMENTARY GROUND WIRING TO THE TAIL LAMP ASSEMBLY.ODI IS UPGRADING TO AN EA TO FURTHER INVESTIGATE THE ISSUE.

IN MARCH 2009, THE OFFICE OF DEFECTS INVESTIGATION (ODI) RECEIVED A PETITION FROM MR. MARK PETERS REQUESTING AN INVESTIGATION OF REAR LAMP FAILURE IN MODEL YEAR 2002-2005 BMW 3-SERIES VEHICLES.AN INFORMATION REQUEST LETTER WAS SENT TO BMW IN APRIL 2009, AND ODI RECEIVED BMW'S RESPONSE IN JUNE 2009.THE TAIL LAMP ASSEMBLY CONTAINS LIGHTING FOR THE BRAKE LAMPS, TAIL LAMPS, AND TURN SIGNALS.A TECHNICAL SERVICE BULLETIN (TSB) WAS ISSUED BY BMW IN JANUARY OF 2007 INSTRUCTING SERVICE TECHNICIANS TO EXAMINE AN 8 PIN ELECTRICAL CONNECTOR FOR HEAT-RELATED DAMAGE AND TO INCORPORATE ADDITIONAL GROUND WIRING TO THE CONNECTOR.COMPLAINANTS HAVE ALLEGED THAT SIGNIFICANT THERMAL DAMAGE TO THE CONNECTOR AND ASSOCIATED GROUND WIRING HAS OCCURRED.THIS CONDITION CAN RESULT IN INTERMITTENT OR TOTAL LOSS OF ALL LIGHTING (BRAKE, TAIL, AND TURN SIGNAL) FOR THE EFFECTED REAR LAMP ASSEMBLY.ODI WILL OPEN A PRELIMINARY EVALUATION TO FURTHER EXAMINE THIS ISSUE INCLUDING FURTHER EVALUATING BMW COMPLAINTS AND RELATED WARRANTY DATA.

On June 28,2024, after parking and turning off the ignition switch, the dash started smoking and within minutes the whole dash and front of car were on fire. The car almost completely burned to the ground before the fire department could get there. The car was recently serviced at a BMW for an air bag recall. Heater ducts were loose when returned. There are also recalls for the 2006 325i for similar dash fires. The cause could be either dealer work or a factory issue.

NHTSA ID

11598027

Incident

Jun 28, 2024

The xenon projector bowls in the headlight assembly on both sides of the vehicle have slowly been burning. The bowl is made of plastic and with the heat of the xenons burns the plastic creating not only a fire hazard but also greatly reduces the effectiveness of the headlight beam, rendering it almost useless. This is specific to the OEM manufacture of the headlight assembly, ZKW. This has also been well documented on various forums for these vehicles over the years.

NHTSA ID

11446729

Incident

Jan 4, 2022

TL* THE CONTACT OWNED A 2003 BMW 325I. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, IT CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE CONTACT STATED THAT THE FIRE ARSONIST INVESTIGATOR FILED A REPORT AND PROVIDED A CASE NUMBER. THE VEHICLE WAS NOT TOWED TO A DEALER AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.

NHTSA ID

11395920

Incident

Feb 12, 2021

Mileage

120,000 mi

THE DOOR LOCKS STOP WORKING PERIODICALLY WHERE ONLY THE DRIVERS DOOR WILL UNLOCK WITH THE KEY. AT THAT TIME, THE REAR AND PASSENGER DOORS WILL NOT UNLOCK WITH THE REMOTE OR THE BUTTON IN THE CENTER CONSOLE OR BY PULLING ON THE DOOR RELEASE INSIDE THE DOORS. THE BMW USUALLY UNLOCKS THE DOOR WITH THE FIRST PULL AND THEN OPENS WITH THE SECOND, BUT WHEN THIS IS HAPPENING, THE DOOR RELEASE (DOOR HANDLE) ON THE INSIDE DOES NOTHING. THIS RESULTS IN ONLY THE DRIVERS DOOR OPENING AND I HAVE TO REACH BACK OVER THE SEATS TO UNBUCKLE MY KIDS AND THEN PULL THEM OUT OVER THE BACK OF THE DRIVERS SEAT. SO LONG AS WE START OUTSIDE THE CAR, IT JUST MAKES THE BACK SEATS UNUSABLE. BUT IF I LOCK THE DOORS WHILE THE KIDS ARE IN THE CAR WHILE DRIVING AND THIS HAPPENS, WE GET INTO THE SCARY/FREAKY SITUATION. I VERIFIED THE CHILD SAFETY LOCKS AREN'T ENGAGED FOR THE DOORS THAT DISABLE THE INTERIOR DOOR HANDLES/RELEASES. I DON'T KNOW WHAT CAUSES THIS TO HAPPEN, IT JUST HAPPENS PERIODICALLY AND THEN GOES AWAY WITH NOTHING I CAN SEE AS A CAUSE. I HAVE VIDEO OF THIS HAPPENING, BUT THE FILE FORMATS LISTED DO NOT INCLUDE VIDEOS.

NHTSA ID

11331952

Incident

Jun 26, 2020

Mileage

130,000 mi

DRIVING ON 12/12/2019 ON INTERSTATE HIGHWAY ABOUT 65MPH, GOING STRAIGHT, WHEN ALL OF A SUDDEN REAR WHEELS (THIS IS RWD - 2003 BMW 325I) LOCKED UP COMPLETELY - THE VEHICLE WENT FORWARD AT ABOUT 45 DEGREES SIDEWAYS BEFORE IT STRAIGHTENED OUT WHEN THE SPEED DROPPED. THANKFULLY I DID NOT HIT ANYBODY, AND NO ONE HIT ME ALTHOUGH THERE WAS QUITE A BIT OF TRAFFIC ON THIS MULTI LANE INTERSTATE. I GOT AAA TOW IT HOME. HE HAD TO DRAG IT ONTO THE TRUCK BED AS THE REAR WHEELS CONTINUED TO BE LOCKED UP. WHEN I REMOVED AND OPENED THE DIFFERENTIAL TAPERED ROLLER BEARING ROLLERS WERE IN THE OIL SPACE. LOOKING TO SEE WHERE THEY JAMMED THE SYSTEM UP I NOTICED MARKS ON THE CARRIER. IT APPEARS ROLLERS JAMMED UP IN BETWEEN THE CARRIER AND THE INNER WALL OF THE DIFFERENTIAL BOX - SEE PHOTOGRAPHS. THEY MAY ALSO HAVE JAMMED UP IN BETWEEN THE GEARING BUT I DID NOT NOTICE MARKS ON THE TEETH BUT DID NOT HAVE TIME TO SPEND TO LOOK MORE CLOSELY.

NHTSA ID

11289962

Incident

Dec 11, 2019

Mileage

146,000 mi

I OWN A 2003 SULEV BMW AND IT NEEDS A FUEL PUMP. THIS ONLY CAN BE REPAIRED BY A DEALERSHIP DUE TO THE FACT IT HAS A SEALED FUEL TANK. THE COST CAN BE 6 TO 8000.00 DOLLARS. I WAS TOLD THERE IS AN EXTENDED WARRANTY FOR A SULEV CAR. 150000 MI OR 15 YEARS. I CALLED BMW AND THEY NEVER HEARD OF THAT WARRANTY. CAN YOU PLEASE HELP. THANK YOU

NHTSA ID

11281679

Incident

Nov 21, 2019

THE PURPOSE OF THIS REQUEST IS TO GET BMW TO HONOR A REMEDY FOR TAILLIGHT DEFECT CAUSED AS A MANUFACTURING DEFECT. MY TAILLIGHT GROUNDING WIRES ARE CAUSING A SHORT ON TURNING SIGNALS. FURTHER RESEARCH INDICATED THIS HAS BEEN REPORTED NHTSA CAMPAIGN ID NUMBER: 11V438000. AFFECTED VEHICLES 325I - 2002-2005 BMW WILL NOT HONOR ITS PROPOSED REMEDY WITH NHTSA, CITING THE VIN HAS NOT BEEN IDENTIFIED IN RECALL. I CONTACTED BOTH DEALERSHIP IN STERLING VA AND CORPORATE BMW OF AMERICA (800-525-7417). BMW OF AMERICA WAS CONTACTED 7.15.2019. OPERATOR ANDREA EMPLOYEE # 6266 INFORMED ME THE CAR IS NOT COVERED UNDER REMEDY. MANUFACTURER: BMW OF NORTH AMERICA, LLC MFR'S REPORT DATE: AUG 25, 2011 NHTSA CAMPAIGN ID NUMBER: 11V438000 COMPONENT: EXTERIOR LIGHTING:TURN SIGNAL SUMMARY: BMW IS RECALLING CERTAIN MODEL YEAR 2002-2005 325I, 325XI, 330I, AND 330XI VEHICLES MANUFACTURED FROM SEPTEMBER 1, 2001, THROUGH MARCH 1, 2005. OVER TIME, RESISTANCE IN THE ELECTRICAL CONTACTS MAY CAUSE ONE OR MORE REAR LAMP FUNCTIONS (TAIL LIGHT, BRAKE LIGHT, AND/OR TURN-SIGNAL), WITHIN THE VEHICLE'S BODY PANEL, TO STOP WORKING. CONSEQUENCE: INTERMITTENT LIGHT OPERATION REDUCES THE ABILITY TO WARN OTHER MOTORISTS OF THE DRIVER'S INTENTIONS. THIS COULD CAUSE A VEHICLE CRASH WITHOUT WARNING. REMEDY: BMW WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING OCTOBER 2011. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417. THE RECALL IS FOR MODEL YEARS 2002-2005 OF THE 325I, 325XI, 330I AND 330XI CARS, THE MUNICH-BASED COMPANY SAID TODAY IN A POSTING ON THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S WEBSITE. LIGHTS INCLUDING TAIL, BRAKE AND TURN SIGNALS MAY ONLY WORK INTERMITTENTLY ON THE CARS, BMW TOLD THE AUTO-SAFETY REGULATOR.

NHTSA ID

11231883

Incident

Jul 15, 2019

MY REAR WINDOW AND THE ROOFTOP DONT WORK I CAN HEAR THE MOTORS BUT NOTHING HAPPENS A TECHNICIAN EXPLAIN THAT THE REGULATOR AND LINES ARE BROKEN ITS A COMMON THING ON MY MODEL HE SPECIFIED.

NHTSA ID

11229396

Incident

Nov 27, 2018

The basic conditions for initializing the power windows are not met.

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

SERVICE ACTION - HEAD AIR BAG HOLDER RETROFIT: A rattle noise may develop from the head air bag (ITS) gas generator contacting adjacent component. This noise can be heard while driving on an uneven roadway.

E46 SULEV/PZEV: FUEL TANK DISPOSAL PROCEDURE: E46 M56 vehicles, in addition to meeting the SULEV (Super Ultra Low Emission) tailpipe emission standard, also conform to the Zero Evaporative Emissions (PZEV) regulations. In order to meet these strict standards, the SULEV's fuel tank is a completely sealed unit manufactured from a high-grade stainless steel.

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.