RoadVitals

1991 BMW 525I

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
13
Latest Oct 20, 2012
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
4
Latest Aug 4, 1998
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0
2 injuries, 0 deaths reported

Overview

Our database contains 13 NHTSA owner-reported complaints for the 1991 BMW 525I, most frequently naming the engine, electrical and interior & seats categories. 4 safety recalls have been issued covering this model year; and 4 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Engine525.0%
  • Electrical315.0%
  • Interior & seats210.0%
  • Exterior lighting210.0%
  • Airbags210.0%
  • Body & structure210.0%
  • Steering15.0%
  • Driver assistance15.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

4 campaigns cover this model year

View all 4

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
98V178000

ENGINE AND ENGINE COOLING:COOLING SYSTEM

Aug 4, 1998
340,000 units potentially affected
The defect: VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD OCCUR.
The risk: IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.
The remedy: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.
BAYERISCHE MOTOREN WERKEView on NHTSA.gov
97V131000

VEHICLE SPEED CONTROL

Aug 19, 1997
410,000 units potentially affected
The defect: THE CRUISE CONTROL AND THROTTLE CABLES ARE ATTACHED TO THE SAME THROTTLE VALVE ACTUATING LEVER AT THE THROTTLE HOUSING. IT IS POSSIBLE THAT THE PLASTIC BUSHING ON EITHER CABLE COULD BREAK DUE TO ENVIRONMENTAL INFLUENCES COUPLED WITH VIBRATION. IF THE BUSHING BREAKS, THE OUTER CABLE HOUSING CAN SEPARATE FROM THE BUSHING. IN THIS CASE, DURING APPLICATION OF THE THROTTLE PEDAL WITHOUT CRUISE CONTROL BEING ENGAGED, THE OUTER TUBE COULD CATCH ON THE EDGE OF THE BROKEN BUSHING.
The risk: THIS COULD CAUSE THE THROTTLE VALVE TO REMAIN PARTIALLY OPEN. IT HIS WERE TO OCCUR, THE CAR MIGHT NOT DECELERATE AS EXPECTED INCREASING THE RISK OF A VEHICLE CRASH.
The remedy: DEALERS WILL INSTALL A SPRING STEEL CLIP ON THE OUTER TUBE OF EACH CABLE IN THE AREA OF THE ADJUSTING SCREW AND PLASTIC BUSHING. THE CLIP IS DESIGNED TO PREVENT THE OUTER TUBE FROM DISLODGING FROM THE BUSHING.
BAYERISCHE MOTOREN WERKEView on NHTSA.gov
96V111000

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

Jul 1, 1996
180,000 units potentially affected
The defect: THE BRAKE LIGHT SWITCH CAN FAIL ALLOWING THE SWITCH TO REMAIN IN THE "BRAKE LIGHTS OFF" POSITION OR IN THE "BRAKE LIGHTS ON" POSITION.
The risk: IF THIS HAPPENS, THE BRAKE LIGHTS EITHER WILL NOT OPERATE OR WILL BE CONTINUOUSLY ON, REGARDLESS OF BRAKE PEDAL POSITION. FOLLOWING DRIVERS WOULD NOT BE ABLE TO DETERMINE WHETHER THE VEHICLE IS STOPPING, INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
The remedy: DEALERS WILL REPLACE THE EXISTING BRAKE LIGHT SWITCH WITH A NEWLY DESIGNED SWITCH.
BAYERISCHE MOTOREN WERKEView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 13
ElectricalSteering
Filed Oct 20, 2012

I PARKED MY CAR IN THE GARAGE AS USUAL. WHEN I WENT OUT TO LEAVE HOME THE STEERING WAS LOCKED. NOTHING OUT OF THE ORDINARY WAS DONE AFTER PARKING IT OR WHEN ATTEMPTING TO START IT. THE LIGHTS FOR THE RADIO CAME ON, THE WINDSHIELD WIPER WORKS, THE LIGHTS ON THE CONSOLE LIGHT UP, BUT THE STEERING WHEEL IS LOCKED AND THE KEY WILL NOT TURN MORE THAN A FEW CENTIMETERS. *TR

NHTSA ID
10481271
Incident
Oct 20, 2012
Mileage
167,446 mi
Interior & seats
Filed Jul 17, 2004

WHILE SITTING IN MY 1991 BMW 525I THE SEAT SUDDENLY FELL BACKWARD,AND SIDEWAYS. AFTER REMOVING THE SEAT, AND ALMOST COMPLETELY DISSASSEMBLING IT SO I COULD TRY TO REALIGN THE THING LONG ENOGH TO MAKE IT HOME,I WAS ABLE TO THROUGH BRUTE FORCE PUT IT BACK IN PLACE. LATER AFTER SEVERAL SUBSEQUENT FAILURES I WAS ABLE TO PINPOINT THE PROBLEM.THE CABLES THAT GO BETWEEN THE ELECTRIC DRIVE MOTORS AND THE SEAT ADJUSTMENT GEARBOXES WERE SHEATHED IN A FAILURE-PRONE PLASTIC! THE PLASTIC THROUGH TIME WEARS AND STRETCHES UNTILL THE DRIVE CABLE SLIPS OUT OF GEARBOX ALLOWING CATASTROPHIC FAILURE. I JUST CHECKED TO SEE IF THIS ITEM HAD BEEN RECALLED WITH NO LUCK. *AK

NHTSA ID
10081274
Incident
Jul 17, 2004
Mileage
108,000 mi
Exterior lighting
Filed Nov 7, 2002

TAIL LIGHTS DO NOT STAY ON DUE TO DEFECTIVE SOCKETS. THE PLASTIC SOCKETS HAVE MELTED FROM THE HEAT OF THE TAIL LIGHT BULBS AND NO LONGER HOLD THE BULBS IN PROPERLY. THEY BLINK ON AND OFF AND SOMETIMES STAY OFF ALL TOGETHER. DEALER ADVISED ME TO BUY NEW ONES @ $320 EACH TO SOLVE THE PROBLEM. SINCE THIS IS A SAFETY DEFECT, BMW SHOULD REPLACE THEM. DT

NHTSA ID
769401
Incident
Mar 22, 2002
Body & structureElectricalEngine+2 more
Filed Jul 11, 2000

THE COOLING SYSTEM FAN CLUTCH FAILED WITHIN 45,000 MILES. NLM

NHTSA ID
552975
Engine
Filed Oct 13, 1999

UPPER RADIATOR "PLASTIC MALE" OUTLET CONNECTING TO UPPER RUBBER HOSE EXPLODED CAUSING EXTRIME ENGINE OVERHEATING AND ENGINE FAILURE WITH NO WARNING EVEN AFTER DEALER INSTALLED NEW RADIATOR CAP RECALL IN AUGUST 1999. ALMOST CAUSED A HIGHWAY ACCIDENT. CAR HAS EXCELLENT MAINTENANCE RECORD AT DEALERSHIP. REPORTED PROBLEM TO BMW OF NORTH AMERICA. REPRESENTATIVE TOLD ME THAT WAS NOT THE RESPONSIBILITY OF BMW OF NORTH AMERICA.

NHTSA ID
713258
Incident
Sep 7, 1999
Engine
Filed Jul 30, 1999

REPLACED THE RADIATOR CAP BUT THE NEW CAP CAUSED A HOLE IN THE RADIATOR. *AK

NHTSA ID
843991
Engine
Filed Feb 3, 1999
1 injury reported

ENGINE COOLING SYSTEM DESIGN CONTAINS A FLAW, WHEN REMOVING RADIATOR CAP CONSUMER SUSTAINED BURN INJURIES DUE TO CAP NOT HAVING A TWO-STAGE RELEASE, O-RINGS AT THE BASE OF THE CAP ENSURE THAT THE PRESSURE IS MAINTAINED WITHIN THE RADIATOR UNTIL THE CAP IS FULLY UNSCREWED.

NHTSA ID
530970
Airbags
Filed Jan 24, 1999

THE SRS {A SAFETY SYSTEM} LIGHT KEEPS FLASHING. *AK

NHTSA ID
702525
Incident
Jun 1, 1998

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

MSG1117

ANNOUNCEMENT THAT OWNERS OF VEHICLES INVOLVED IN RECALLS 96V110 AND 96V111 WILL BE COMBINED INTO ONE MAILING. *TW

MSG0415

AIR BAGS

RECALL 96V110 - BMW OF NORTH AMERICA HAS INITIATED A RECALL CAMPAIGN WHICH INVOLVES THE AIRBAG CONTACT RING LOCKING TAB. *TW

MSG1016

EXTERIOR LIGHTING:BRAKE LIGHTS

RECALL 96V111 - THIS RECALL CAMPAIGN INVOLVES THE BRAKE LIGHT SWITCH. *TW

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 525I by model year
YearComplaintsRecallsInvestigationsIssue Index
2011010—
2010010—
2009110—
2008110—
2007722044.5
2006773047.2
2005350245.1
2004840146.3
2003322052.6
2002284056.6
2001224059.9
2000010—
1999100—
1998200—
1997000—
1996000—
1995243046.9
1994740—
1993530—
1992184057.0
1991Viewing134051.9
1990113052.1
1989420—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.