RoadVitals

2004 BMW 525I

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
84
Latest Dec 3, 2018
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
0
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
1
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
17
2 injuries, 0 deaths reported

Overview

Our database contains 84 NHTSA owner-reported complaints for the 2004 BMW 525I, most frequently naming the airbags, electrical and interior & seats categories. 1 NHTSA investigation names it; and 49 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

No recalls in our database for this model year

That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA08001ClosedEngineering Analysis

BMW AIRBAG LIGHT ILLUMINATION

Opened Jan 4, 2008
Closed Dec 31, 2008

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

AIR BAGSLed to recall 08V384000

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Body & structureElectrical
Filed Dec 3, 2018
Fire reported

ON DEC.2 MY 2004 BMW 525I WAS SITTING OUTSIDE MY HOUSE WHEN IT COUGHT ON FIRE AT THE FUSE PANEL IN THE TRUNK ON THE RIGHT FENDER WELL. THE CAR HAD BEEN DRIVEN OVER 100 MILES THAT DAY. MY STEP-DAUGHTER HAD GOTTEN HOME AT MIDNIGHT AND PARKED THE CAR. SHE SAID THE CAR WAS FINE WHEN SHE GOT HOME AT 3;30 AM MY NEIGHBOR KNOCKED ON MY DOOR TO TELL ME THE CAR WAS ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO PUT IT OUT AS EVER TIME WE WOULD GET THE FIRE OUT IT WOULD SPARK AND START AGAIN. THEY REPORTED THAT IT WAS A MECHANICAL PROBLEM THAT CAUSED THE FIRE.

NHTSA ID
11155751
Incident
Dec 2, 2018
Mileage
211,000 mi
Electrical
Filed May 25, 2018
Fire reported

TL* THE CONTACT OWNED A 2004 BMW 525I. WHILE THE VEHICLE WAS PARKED IN THE GARAGE, A NEIGHBOR NOTICED THAT THE VEHICLE WAS ON FIRE. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THE FIRE DEPARTMENT STATED THAT THE FIRE WAS DUE TO A FAULTY BATTERY CABLE. THE CONTACT STATED THAT THE VEHICLE WAS DESTROYED IN THE FIRE. THE CONTACT RECEIVED MEDICAL ATTENTION DUE TO SMOKE INHALATION. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT CALLED AN UNKNOWN LOCAL BMW DEALER, BUT THEY WERE UNABLE TO ASSIST. THE FAILURE MILEAGE WAS 160,000.

NHTSA ID
11098001
Incident
May 17, 2018
Mileage
160,000 mi
Electrical
Filed Jul 26, 2017

MICRO POWER MODULE (MPM) STARTED SMOKING WHILE DRIVING, CAUSING ERRATIC ENGINE RPM, AND CAUSING SMOKE INSIDE CABIN AND BURNT ELECTRONICS SMELL. COMPLETE LOSS OF RADIO AND IDRIVE FUNCTIONALITY. MODULE IS LOCATED IN TRUNK UNDER THE SPARE TIRE. NOTIFIED BMW OF NORTH AMERICA, AND THEY JUST SAID THAT THE CAR WAS OUT OF WARRANTY AND NOTHING COULD BE DONE. I FEEL THAT THIS IS A SERIOUS DEFECT THAT COULD POSSIBLY START A FIRE. SEVERAL BMW ONLINE FORUMS HAVE DISCUSSED THIS ISSUE. OTHERS HAVE REMEDIED THE PROBLEM BY RELOCATING THE MODULE TO A HIGHER PLACE IN THE TRUNK. MOST OF WHO OWN THESE CARS DO NOT KNOW THAT THESE VEHICLES HAVE THIS VULNERABILITY. VEHICLE WAS MOVING IN THE EARLY MORNING WHEN THIS HAPPENED.

NHTSA ID
11010814
Incident
Jul 20, 2017
Mileage
184,000 mi
AirbagsSeat belts
Filed Jul 15, 2017

PASSENGER RESTRAINT SYSTEM WARNING APPEARS EACH TIME WE GET INTO THE VEHICLE AND START THE IGNITION. AIRBAG DEPLOYMENT RED ICON CONSTANTLY ILLUMINATED ON THE DASHBOARD. THE AIR CONDITIONING SYSTEM IS NOT WORKING PROPERLY. THE CAR DOES NOT COOL OR GET COLD UNTIL THE CAR IS IN MOTION. WE HAD A MECHANIC WHO WE PURCHASED THE CAR FROM 3 YEARS AGO TO DIAGNOSE THE PROBLEM BUT IT STILL CONTINUES TO NOT COOL PROPERLY.

NHTSA ID
11005486
Incident
May 1, 2017
Mileage
158,000 mi
Electrical
Filed Jul 7, 2017
Fire reported1 injury reported

TL* THE CONTACT OWNED A 2004 BMW 525I. THE CONTACT STATED THAT THE VEHICLE CAUGHT FIRE AND BLEW UP IN THE GARAGE WITHOUT WARNING. THE FIRE DEPARTMENT WAS CONTACTED AND STATED THAT THE FIRE WAS STARTED BY THE BATTERY CABLE. A FIRE REPORT WAS FILED. THE CONTACT SUSTAINED INJURIES THAT REQUIRED HOSPITALIZATION. THE VEHICLE WAS TOTALED AND THE CONTACT'S HOME WAS DAMAGED EXTENSIVELY. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CONTACTED AND STATED THAT IT WAS NOT THEIR RESPONSIBILITY. SIX MONTHS PRIOR TO THE FIRE, THE VEHICLE WAS TAKEN TO THE DEALER (CHAPMAN BMW IN PHOENIX, AR) WHERE A RECALL REPAIR OF THE BATTERY CABLE WAS PERFORMED. THE RECALL INFORMATION WAS LOST IN THE FIRE. THE FAILURE MILEAGE WAS 160,000.

NHTSA ID
11003723
Incident
Apr 17, 2015
Mileage
160,000 mi
Seat belts
Filed Mar 5, 2017

PASSENGER RESTRAINT SYSTEM LIGHT ON,EFFECTING AIRBAG,BELT TENSIONER OR BELT FORCE LIMITER. CALLED BMW WAS TOLD VIN NUMBER NOT IN RECALL HOW CAN THAT BE RECALL IS FOR 2004 BMW. COST IS OVER 1000. CAR WAS STATIONARY.

NHTSA ID
10958698
Incident
Dec 5, 2016
Mileage
142,354 mi
ElectricalInterior & seats
Filed Feb 13, 2017
Fire reported

I REALLY NEED SOME ASSISTANCE. MY SEAT CAUGHT ON FIRE WHILE I WAS DRIVING. THE SEAT HEATER KEEPS TURNING ON AND OCCASIONALLY WON'T GO OFF I'VE DRIVEN THE CAR MAYBE 35 MINUTES TOPS SINCE THE SEAT CAUGHT FIRE 3 WEEKS AGO. BMW NORTH AMERICA HAS TRIED TO ASSIST ME, UNFORTUNATELY THE DEALERS ARE EITHER BOOKED SOLID OR ARE CAPABLE OF FIXING THIS TECHNICAL A PROBLEM. THEY'VE AGREED TO FIX EVERYTHING FOR FREE & PROVIDE ME WITH A LOANER CAR UNTIL THE ISSUES ARE TOTALLY RESOLVED BMW DOES NOT WANT MY VEHICLE TO CATCH FIRE AGAIN. I WAS TOLD NOT TO DRIVE IT UNFORTUNATELY NONE OF THE DEALERSHIP CONSIDER A CAR FIRE TOP PRIORITY. THERE IS A HUGE LIKELIHOOD IT COULD CONTINUE BURNING WITHOUT IMMEDIATE REPAIRS. I WISH BMW NORTH AMERICA WOULD ASSIST ME LIKE THEY SAID. I'VE HAD 8 BMW'S AND NEVER HAVE I HAD AN ISSUE . THAT IS WHY I'VE BOUGHT BMW'S BECAUSE AS LONG AS I DID ALL THE SCHEDULED MAINTENANCE (A SIDE FROM THIS ONE) MY VEHICLES HAVE BEEN NOT ONLY RELIABLE BUT A PLEASURE TO OWN. I'VE HAD VERY FEW ISSUES WITH MY CURRENT E60 UNTIL 3 WEEKS AGO. SINCE THEN MY LIFE HAS BEEN CHAOTIC BORROWING VEHICLES RENTING VEHICLES AND RELYING ON OTHERS BECAUSE BMW DOESN'T PRIORITIZE CAR FIRES. I NEED SOMEONE TO HELP ME OTHERWISE I WILL HAVE NO CHOICE BUT TO CONTINUE DRIVING A VEHICLE THAT IS A DANGER TO MYSELF AS WELL AS MY MINOR CHILD AND ANY OTHER VEHICLE AROUND ME IF IT WERE TO BECOME FULLY ENGULFED IN FLAMES. PLEASE CALL ME AT YOUR EARLIEST CONVENIENCE SO I CAN BE SAFE . MY CONTACT INFO IS [XXX] [XXX] [XXX] EMAIL [XXX] CALL ME DAY OR NIGHT I'LL BE READY TO GET THE VEHICLE TO THE PROPER FACILITY FOR REPAIR. I HAVE CONTACTED ALL DEALERSHIP IN NEW HAMPSHIRE . TULLEY BMW SAID THAT THE REPAIR WAS BEYOND THEIR EXPERTISE. I SPOKE TO AN ABSOLUTELY CLUELESS GENTLEMAN NAME [XXX] AT TULLEY BMW NASHUA *DL INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*JB

NHTSA ID
10954390
Incident
Jan 23, 2017
Interior & seats
Filed Feb 13, 2017
Fire reported

LITERALLY A COUPLE WEEKS AGO MY DRIVERS SIDE SEAT CAUGHT ON FIRE BURNING A VERY DEEP HOLE THROUGH TO THE FRONT OF THE SEAT AND BURNING A HOLE IN MY JACKED THEN BURNING MY SKIN. IMMEDIATELY I NOTIFIED BMW WHO WAS EXTREMELY ACCOMMODATING EVEN HELPING ME SCHEDULE A REPAIR APPOINTMENT.. THEN THE DEALERSHIP CLOSEST TO ME CALLED ME AND TOLD ME THEY DIDN'T DO RECALLS AND THEY COULDN'T ASSIST ME. AFTER BMW NORTH AMERICA AUTHORIZED THIS. I HAD AN EXTRA VEHICLE UNTIL LAST WEEK WHEN MY DAUGHTER BROUGHT OUR BMW X3 TO COLLEGE WITH HER. THEY HIGHLY SUGGESTED WE NOT USE THE VEHICLE UNTIL ITS REPAIRED THE SEAT HEATER KEEPS INTERMITTENTLY GOING OFF AND WON'T TURN OFF AND THEN IT STARTS BURNING . I'VE BEEN AFRAID OF DRIVING IT BECAUSE OF THE FRIGHTENING BURNING SMELL. I WOULDN'T BE WRITING U IF I WASN'T BETWEEN A ROCK AND A HARD PLACE BY BMW . NOW I'M WITHOUT TRANSPO AND I HAVE A CHILD WITH EPILEPSY WHO I NEED ADEQUATE RELIABLE TRANSPORTATION FOR. IT DIFFICULT BEING TOLD YES BY BMW NORTH AMERICA THEN THE DEALER WON'T ACCOMMODATE YOU UNLESS YOU CONSIDER REPLACING YOUR VEHICLE WITH A NEW BMW! I AM VERY UPSET AND DISAPPOINTED WITH W

NHTSA ID
10954313
Incident
Jan 23, 2017
Mileage
118,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

B611305

ELECTRICAL SYSTEM

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

B160623

ENGINE AND ENGINE COOLING; FUEL SYSTEM, GASOLINE

Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE

B653423

ELECTRICAL SYSTEM; EQUIPMENT

Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle’s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.

B340414

SERVICE BRAKES, AIR:DISC; STEERING: STEERING WHEEL/HANDLE BAR

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

B611305

ELECTRICAL SYSTEM; EQUIPMENT; EQUIPMENT ADAPTIVE/MOBILITY

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 525I by model year
YearComplaintsRecallsInvestigationsIssue Index
2011010
2010010
2009110
2008110
2007722044.5
2006773047.2
2005350245.1
2004Viewing840146.3
2003322052.6
2002284056.6
2001224059.9
2000010
1999100
1998200
1997000
1996000
1995243046.9
1994740
1993530
1992184057.0
1991134051.9
1990113052.1
1989420

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.