RoadVitals

2001 BMW 525I

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

NHTSA has issued a “do not drive” advisory affecting this model year.

Campaign 19V015000. Confirm whether your specific vehicle is covered using its VIN before acting on this.

Check your VIN on NHTSA.gov
Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
22
Latest Dec 25, 2024
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
4
Latest Jan 14, 2019
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
8
2 injuries, 0 deaths reported

Overview

Our database contains 22 NHTSA owner-reported complaints for the 2001 BMW 525I, most frequently naming the engine, electrical and driver assistance categories. 4 safety recalls have been issued covering this model year; and 12 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Engine827.6%
  • Electrical620.7%
  • Driver assistance413.8%
  • Airbags413.8%
  • Powertrain (other)26.9%
  • Suspension13.4%
  • Brakes13.4%
  • Fuel system13.4%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

4 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
19V015000NHTSA advisory: do not drive

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Jan 14, 2019
157,549 units potentially affected
The defect: BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
The risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
The remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.
BMW of North America, LLCView on NHTSA.gov

AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

Oct 24, 2003
23,000 units potentially affected
The defect: ON CERTAIN PASSENGER VEHICLES, A MICROPROCESSOR IN THE AIR BAG CONTROL MODULE, WHICH ACTIVATES THE FRONT AIR BAGS, THE SIDE AIR BAGS, THE FRONT SEAT SAFETY BELT PRETENSIONERS, AND THE BATTERY SAFETY TERMINAL, MAY HAVE A MALFUNCTION THAT COULD LEAD TO AN UNINTENDED ACTIVATION OF ONE OR MORE OF THESE COMPONENTS.
The risk: UNEXPECTED DEPLOYMENT OF THE AIR BAG(S) COULD CAUSE SERIOUS INJURY IF AN OCCUPANT IS TOO CLOSE TO THE DEPLOYING AIR BAG(S). IN ADDITION, THE BATTERY SAFETY TERMINAL MAY ALSO BE ACTIVATED. IF THAT HAPPENS, THE STARTER CABLE WOULD BECOME DISCONNECTED FROM THE BATTERY, AND THE ENGINE COULD NOT BE RESTARTED.
The remedy: DEALERS WILL REPLACE THE AIR BAG CONTROL MODULE. OWNER NOTIFICATION BEGAN NOVEMBER10, 2003. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
BAYERISCHE MOTOREN WERKEView on NHTSA.gov

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

May 16, 2002
1,550 units potentially affected
The defect: ON CERTAIN PASSENGER VEHICLES, THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.
The risk: IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.
The remedy: DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. THIS IS A SUPPLEMENT TO A RECALL THAT BEGAN DURING SEPTEMBER 2001 (SEE RECALL CAMPAIGN 01V206). OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.
BAYERISCHE MOTOREN WERKEView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Electrical
Filed Dec 25, 2024

We arrived at church, and I remained behind finishing my makeup. My husband locked the car with the fob out of habit, and my foot was holding the passenger door open. Forgetting the door had been locked with the fob, I accidentally allowed the passenger door to close. I had no keys. Services began, not a soul in site outside. I began to panic when I could not get the door or any other to open. The alarm would not trigger, and the sunroof was cracked accidentally about an inch. It was July. I could not get anyone to hear me, and could not get any door or window ajar. Eventually I was able to get the attention of an elder, who went and retrieved the keys and got me out. I was soaked in sweat, using an inhaler about every 20 minutes, extremely scary. The other time this happened, my son was sitting in the car but the alarm went off and would not let him out until I came with the fob. He was 15, so he was not young. I had no idea he could not exit the vehicle should he choose. I know there is some emergency release in the hatch somehow but could not locate. Air bags were scheduled to be replaced, had rental scheduled with dealership, drove 45 minutes to leave car for repair, but they had no rental as was promised, so I returned home in the vehicle.

NHTSA ID
11632314
Incident
Jul 17, 2022
Airbags
Filed Oct 28, 2020

BMW IS USING THE RECALL TO FORCE PEOPLE BACK INTO THEIR SERVICE CENTER. EVEN WHEN A REPAIR ISN'T REQUIRED. THEN, THEY TELL YOU THAT THERE ARE 100 OTHER THINGS THAT ARE NEEDED ON YOUR VEHICLE. ATTACHED ARE THE SAMPLES OF THE DOCUMENTS. THIS BEHAVIOR IS FRAUDULENT AND DECEPTIVE. EVEN THOUGH THEY KNOW MY VEHICLE DOES NOT NEED THIS AIRBAG, THEY CONTINUE TO SEND ANNOYING LETTERS.

NHTSA ID
11366789
Incident
Sep 23, 2020
ElectricalEngine
Filed Mar 5, 2020
Fire reported

I DROVE THE CAR A MILE TO THE STORE AND A MILE BACK AND WHEN I WAS WALKING AWAY YOU COULD SEE A SPARK AND THEN A MINUTE LATER ANOTHER ONE AND ANOTHER UNTIL THEN THE CAR STARTED SMOKING AND WITHIN 4 MINUTES THE CAR WAS ENGULFED IN FLAMES. MY SECURITY CAMERAS CAUGHT THE WHOLE THING ON TAPE. WE TRIED OUR BEST TO CONTAIN THE FIRE BUT IT TOOK THE FIRE DEPARTMENT TO PUT IT OUT.

NHTSA ID
11316372
Incident
Mar 1, 2020
Mileage
177,000 mi
Engine
Filed Feb 19, 2020
Fire reported

TL* THE CONTACT OWNS A 2001 BMW 525I. THE CONTACT STATED AFTER PARKING AND RETURNING TO THE VEHICLE, UPON STARTING THE VEHICLE DETECTED A BURNING ODOR AND FLAMES EXITING THE FRONT OF HOOD. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT STATED WHEN OPENING THE HOOD HE SAW FIRE LOCATED IN FRONT OF THE RADIATOR. THE CONTACT STATED HE EXTINGUISHED THE FIRE WITH WATER HE HAD AVAILABLE. NO POLICE OR FIRE DEPARTMENT REPORT WAS FILED. THE CONTACT STATED HE WAS ABLE TO DISCONNECT WIRES FOR THE ELECTRICAL FAN AND CONTINUED DRIVING THE VEHICLE. THE CONTACT CALLED NIELLO BMW ELK GROVE (8580 LAGUNA GROVE DR, ELK GROVE, CA 95757 (916) 687-9000) WERE MADE AWARE OF THE FAILURE. THE CONTACT STATED THE DEALER INFORMED HIM THAT THE VEHICLE WAS SERVICED UNDER UNKNOWN RECALL FOR THE ENGINE AND ENGINE COOLING IN 2002.THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED AS OF YET. THE MANUFACTURER HAD NOT BEEN INFORMED OF FAILURE. THE FAILURE MILEAGE WAS 160,000.

NHTSA ID
11310203
Incident
Feb 17, 2020
Mileage
160,000 mi
ElectricalEngine
Filed Feb 18, 2020
Fire reported

I HAD TAKEN A LONGER ROAD TRIP, AND WAS ON MY WAY BACK, ABOUT A QUARTER OF THE WAY WHEN WE STOPPED FOR DINNER. I PARKED, AND EVERYTHING WAS USUAL. A COUPLE MINUTES LATER, I WENT TO MOVE THE CAR, AND WHILE I WAS WAITING IN A DRIVE-THRU LINE, I SEE SMOKE BILLOWING OUT FROM UNDER THE HOOD AND I SMELL A BURNING SMELL. I PARKED THE CAR BACK WHERE IT HAD BEEN, AND, THINKING IT WAS A COOLANT ISSUE, OPENED THE HOOD TO LET THE ENGINE COOL DOWN, AND LEFT MY PASSENGERS WITH THE CAR AND WALKED ACROSS THE STREET TO BUY SOME COOLANT. WHEN I RETURNED, MY PASSENGERS TOLD ME THAT THEY HAD NOTICED A FLAME AT THE EXTREME FRONT OF THE ENGINE AND HAD TO DOUSE IT WITH WATER. I CHECKED, AND I SAW THAT THE WIRES LEADING TO THE AUXILIARY COOLING FAN IN FRONT OF THE RADIATOR HAD MELTED AND CAUGHT ON FIRE AND BURNED THE PLASTIC NEAR THEM (AS SEEN IN THE PICTURE). I THEN FOUND THE CONNECTOR FOR THOSE WIRES AND DISCONNECTED THEM SO THAT THEY COULD NOT RELIGHT. I DID SOME RESEARCH AND FOUND THAT THIS IS A COMMON PROBLEM RESULTING FROM THE WIRES PULLING TOO MUCH POWER AND THUS MELTING THEMSELVES. THE PROBLEM WITH THE WIRES DID NOT SET OFF ANY WARNING OR CHECK ENGINE LIGHTS, AND DID NOT AFFECT THE ENGINE TEMPERATURE, AT LEAST AT FREEWAY SPEEDS. I ALSO FOUND OUT THAT THE BATTERY CAN RUN THIS FAN FOR UP TO 11 MINUTES AFTER THE ENGINE IS TURNED OFF, THUS BEING ABLE TO START A FIRE IN A GARAGE WHEN NO ONE IS AROUND. THIS PROBLEM IS EXTREMELY DANGEROUS AS THE WHOLE CAR COULD GO UP IN FLAMES.

NHTSA ID
11309992
Incident
Feb 17, 2020
Mileage
160,000 mi
Driver assistanceElectricalFuel system
Filed Jun 25, 2019

THE SERVICE ENGINE LIGHT IS ON AND OFF MANY TIMES. THERE ARE SEVERAL TIMES AFTER I EXIT THE HIGHWAY CAR SHAKED AND ALMOST CANNOT DRIVE. BUT AFTER SEVERAL HOURS OR PARK ONE DAY, IT CAN DRIVE AGAIN, WHEN IT CAN DRIVE, IT RUNS EXCELLENT. I DO NOT KNOW WHAT HAPPENED. IF I DRIVE A LONG DISTANCE, THE LIGHT TURN ON AGAIN. IT EVEN SLOW DOWN ON THE HIGHWAY. CURRENTLY IT CANNOT DRIVE. IT EVER STOPPED ON THE HIGHWAY 60TH NOGALES EXIT. TEMPERATURE LIGHT IS ON. I DRIVE IT OF THE HIGHWAY. AFTER I EXIT HIGHWAY, THE STEERING IS LOCKED.

NHTSA ID
11222350
Incident
May 22, 2019
Mileage
60 mi
AirbagsPowertrain (other)
Filed Mar 18, 2019

TL* TAKATA RECALL. THE CONTACT OWNS A 2001 BMW 525I. THE CONTACT STATED THAT THE TRANSMISSION WAS SLOW TO CHANGE GEARS INTERMITTENTLY. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE TRANSMISSION ASSEMBLY NEEDED TO BE REPLACED. ALSO, WHILE DRIVING 25 MPH OVER A POTHOLE, THE UNDERCARRIAGE OF THE VEHICLE WAS DAMAGED AND THE AIR BAGS DEPLOYED WITH FORCE. THE DRIVER WAS NOT INJURED. THE VEHICLE REMAINED PARKED AT THE CONTACT'S RESIDENCE DUE TO THE FAILURE. THE CONTACT LATER RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V015000 (AIR BAGS). THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ID
11189774
Incident
May 10, 2018
ElectricalEngine
Filed Nov 20, 2017
Fire reported

POSSIBLE BMW RECALL ISSUE (CAR SPONTANEOUSLY CAUGHT FIRE WHILE CAR OFF). CAR PURCHASED ON 11/8/17. ON 11/16/17, CAR WAS PARKED IN OUR DRIVEWAY WITH IGNITION OFF AFTER DRIVING APPROXIMATELY 30 MINUTES. APPROXIMATELY 10 MINUTES LATER, DRIVER HEARD THE CAR ALARM GO OFF WHICH PROMPTED HIM TO GO OUTSIDE AND SAW FLAMES AND SMOKE COMING FROM UNDER THE HOOD. DRIVER CALLED 911. CAR CONTINUED TO COMBUST SEVERAL TIMES BEFORE FIRE DEPT GOT TO OUR HOUSE. SEE PICTURES FOR DAMAGE. WE STILL HAVE THE BMW CAR IN QUESTION IN OUR DRIVEWAY.

NHTSA ID
11047515
Incident
Nov 16, 2017
Mileage
206,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

B160623

ENGINE AND ENGINE COOLING; FUEL SYSTEM, GASOLINE

Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE

B653423

ELECTRICAL SYSTEM; EQUIPMENT

Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle’s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.

B013118

AIR BAGS

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.

B013118

AIR BAGS

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.

B011618

AIR BAGS; AIR BAGS: AIR BAG/RESTRAINT CONTROL MODULE

TAKATA CLASS ACTION SETTLEMENT. CUSTOMER SUPPORT PROGRAM. FRONT DRIVER SIDE AIRBAG MODULES.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 525I by model year
YearComplaintsRecallsInvestigationsIssue Index
2011010
2010010
2009110
2008110
2007722044.5
2006773047.2
2005350245.1
2004840146.3
2003322052.6
2002284056.6
2001Viewing224059.9
2000010
1999100
1998200
1997000
1996000
1995243046.9
1994740
1993530
1992184057.0
1991134051.9
1990113052.1
1989420

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.