2009 BMW R 1200 Gs

While attempting to pass a car on the highway, the engine suddenly lost power, forcing me into a perilous maneuver to reach the breakdown lane at highway speed. Following vehicle recovery and upon further inspection, I discovered that both plastic throttle body cam pulleys had broken in half, completely disabling throttle control. There were no warning lights or symptoms indicating this failure was imminent. In my research to fix the issue, I found that this problem is more common than I realized and poses a serious safety risk.

NHTSA ID

11628004

Incident

Sep 7, 2024

Throttle cable pulleys made of plastic have cracks. Catastrophic failure will eventually occur with zero warning, causing total loss of power. [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11612152

Incident

Sep 2, 2024

The contact owns a 2009 BMW R 1200 GS. The contact received notification of NHTSA Campaign Number: 20V471000 (Fuel System, Gasoline) however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after a short ride, the contact had made a stop and ran into a machine shop. The contact had parked (P) the vehicle and left it on. When the contact returned after a few minutes he saw that the vehicle had caught fire, the engine was still running. The location of the fire was from the gasoline tank and fuel pump assembly. The contact extinguished the fire using a large extinguisher available in the shop. The fire department was not called. The contact towed the vehicle to his motorcycle shop. The vehicle had not been repaired. The manufacturer was made aware of the issue. The failure mileage was approximately 36,000. Parts distribution disconnect.

NHTSA ID

11546013

Incident

Jun 6, 2023

Mileage

36,000 mi

The Fuel line connector at fuel pump started leaking and spraying fuel onto the hot engine and exhaust pipes causing the Motorcycle to catch on fire! the 2nd fuel pump the recall was not done yet. The best I can tell the owner did not get the 2nd recall or didn't forward it to the next owner. The person who was riding the motorcycle at the time escaped from being burned! He put it out the fire with a fire extinguisher, bike looks totaled, confirmed by the Dealer. I brought the motorcycle to the BMW dealership in Kansas City it has been inspected. but not by the manufacture yet. no police report was made. No warning lamps or messages or symptoms just burst into flames!

NHTSA ID

11534609

Incident

Jun 7, 2023

Hello I would like to open a case on a fire recall :VIN wb10313089zu47089 2009 BMW 1200gs Motorcycle , The motorcycle did start on fire casing much burn damage at the fuel line , needed the update fuel line and pump update. Rider was able to escape the flames and get a fire extinguisher and put out the fire ! I called BMW of north America , at first they said take it to the Dealer for a inspection it should be fixed at no charge. Made appointment for the 7-20-23 at BMW of Kansas City , Then they called me back said it was not covered because the last owner failed to take it in for the 2nd fire recall new updated fix so they are not responsible , I will keep you updated after the 20th of July , Thanks Randall McGowen , 40211 E Boswell Rd , Lone Jack, MO ( 816-699-1089) p.s. I am a retired GM master tech , seen many fire safety recalls , it defiantly sprayed fuel from the defective part to start the fire , luckily no one was burned!

NHTSA ID

11533136

Incident

Jun 7, 2023

I WAS DRIVING MY MOTORCYCLE WHEN I NOTICED A GAS LEAK COMING FROM THE FITTING WHERE THE FUEL LINE GOES INTO THE FUEL PUMP ON THE LEFT SIDE OF THE GAS TANK. THIS CAUSED GAS TO DRIP DIRECTLY ONTO THE LEFT SIDE EXHAUST MANIFOLD, WHICH COULD CAUSE A FIRE. IN THE PAST I HAD AN ISSUE WITH THE PLASTIC QUICK RELEASE FUEL LINE CRACKING WHERE IT SCREWED INTO THE FUEL PUMP (SAME LOCATION) AND DRIPPING GAS DIRECTLY ONTO THE LEFT EXHAUST MANIFOLD WHEN RIDING IT. I REPLACED THE PLASTIC QUICK RELEASE FUEL FITTING WITH A METAL ONE FROM THE SAME MANUFACTURER TO CORRECT THE ISSUE. CHECKING WITH OTHERS ONLINE, I HAVE DISCOVERED THAT BOTH OF THESE ISSUES ARE KNOWN, COMMON PROBLEMS ON THIS MODEL.

NHTSA ID

11173602

Incident

Jan 12, 2019

Mileage

10,700 mi

MULTIPLE FUEL STRP FAILURES, RESULTING IN LOSS OF FUEL RELATED WARNINGS.

NHTSA ID

11114771

Incident

Jun 12, 2018

Mileage

12,500 mi

THE FUEL PUMP FLANGE CONNECTION IS CRACKED AND LEAKING FUEL. THERE ARE MULTIPLE PICTURES VIDEOS AND THREADS REGARDING RECALLS FOR THE EXACT SAME FUEL LEAK THAT I AM EXPERIENCING ON THE INTERNET. HOWEVER WHEN I CALLED BMW OF NORTH AMERICA THEY TELL ME THAT MY MOTORCYCLE IS NOT INCLUDED IN THE RECALL. CLEARLY THIS TYPE OF FUEL LEAK REPRESENTS A FIRE HAZARD AND DIRECT LIFE SAFETY ISSUE. MY QUESTION IS HOW CAN MY PARTICULAR MOTORCYCLE BE EXCLUDED FROM THIS WELL PUBLICIZED BMW RECALL SITUATION ?? FORTUNATELY I DISCOVERED THE FUEL LEAK IN MY GARAGE AND NOT WHILE GOING 70 MPH DOWN THE INTERSTATE

NHTSA ID

11083669

Incident

Apr 3, 2018

Mileage

23,000 mi

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

Since October 2023, a new maintenance schedule is valid for all K5x models. For the first time, maintenance positions for the cardan shaft (Driveshaft) are included. NOTICE: 1. The new maintenance schedule is not limited to vehicles affected by the SI 33 02 22 (SERVICE ACTION: Swingarm Drain retrofit and Driveshaft Check), but is valid for all K5x models - including retroactively. In case of retroactive validity (model year 2023 and older), affected customers will be informed about the change. This will be in the form of a direct-to-customer letter with a description of the new maintenance schedule, specific owner’s manual insert, and consumer warranty book insert. 1. For vehicles affected by SI 33 02 22 (SERVICE ACTION: Swingarm Drain retrofit and Driveshaft Check), this service action must be performed first. All conditions described in this bulletin apply after the open Service Action has been completed. No additional communication is required for K5x models model year 2024 and onwards. Those models have the new maintenance schedule in their owner’s manual.

BMW Motorrad USA has become aware of a potential durability issue with the film type fuel level sender “Fuel Strip” equipped on certain model year 2005 to 2013 R and K series motorcycles.

Multiple factors may cause the driveshaft to become damaged; among them are corrosion in certain parts ofthe driveshaft, and wear and tear exacerbated by certain climatic conditions.

BMW Motorrad is aware of a number of cases in which the screw connections of the Paralever link and/or the rear brake caliper have loosened in customer vehicles while driving.

Multiple factors may cause the driveshaft to become damaged; among them are corrosion in certain parts of the driveshaft, and wear and tear exacerbated by certain climatic conditions.