RoadVitals

1994 Chevrolet Astro Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
328
Latest Nov 23, 2011
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
17
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
46

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1994 Chevrolet Astro, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

98
reports

From owner reports, verbatim

ON NOVEMBER 21ST, 2011, I WAS DRIVING MY ASTRO VAN ON A STRAIGHT ROAD. THE VEHICLE IN FRONT OF ME APPLIED THEIR BRAKES. I ALSO APPLIED MY BRAKES, BUT MY FOOT SLIPPED OFF THE BRAKE PEDAL. I ATTEMPTED 4 TIMES IN A PANICKED STATE TO TRY AND RE-APPLY MY BRAKES WITH NO SUCCESS. I STRUCK THE VEHICLE IN FRONT OF ME. AFTER CONSIDERING WHAT HAD HAPPENED THAT DAY AND LOOKING AT THE BRAKE PEDAL SIZE IN THE VEHICLE IT IS NO WONDER I COULDN'T READILLY RE-APPLY THE BRAKE. I MEASURED THE BRAKE PEDAL SURFACE AREA. IT IS APPROXIMATELY 4 SQ. INCHES. I HAVE SINCE BEEN LOOKING AT OTHER VEHICLES AND THE SIZE OF THEIR BRAKE PEDAL SURFACE AREA. I HAVE YET TO DATE FOUND SUCH A SMALL BRAKE PEDAL IN ANY OTHER VEHICLE. I HAVE DRIVEN THIS VAN THOUSANDS OF MILES AND KNOW WITHOUT MUCH CONSIDERATION THE PEDALS LOCATION WITHOUT LOOKING, BUT IN A PANICED STATE I FOUND YOU LOOSE THAT REFERENCE AND IT SIMPLY COMES DOWN TO AN INCREASED OR DECREASED CHANCE OF HITTING THAT PEDAL GIVEN SURFACE AREA. *TR

NHTSA ID 10436820 · filed Nov 23, 2011

DT: THE CONSUMER STATED THAT WHILE DRIVING AT 30 MPH THE METAL BRAKE LINE HAD BURST ON THE LEFT FRONT DRIVER'S SIDE OF THE VAN WITHOUT ANY PRIOR INCIDENT. THE LINE BROKE AS THE BRAKE PRESSURE WAS APPLIED. THE CONSUMER AVOIDED A COLLISION AND WAS ABLE TO PULL OVER. THE BRAKE PEDAL WAS PUSHED ALL THE WAY TO THE FLOOR. THE CONSUMER'S HUSBAND DROVE THE VEHICLE HOME WITH THE EMERGENCY BRAKE APPLIED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP WHO CONFIRMED THE PROBLEM WITH THE BRAKE LINES. THE MECHANIC REPLACED THE ENTIRE BRAKE LINE. SINCE THE REPAIR, THERE HAVE BEEN NO FURTHER PROBLEMS. *AK (11/29/05) *SC

NHTSA ID 10141435 · filed Nov 1, 2005
All 98 reports naming brakes

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

88
reports

From owner reports, verbatim

I HAVE A 1996 CHEVY ASTRO VAN. DURING A HEAVY RAIN,WITH THE WIPERS ON HIGH THE WIPERS STOPPED WORKING. *TR

NHTSA ID 10299712 · filed Jan 14, 2010

DT: THE CONSUMER COMPLAINED ABOUT INTERMITTENT WINDSHIELD WIPER PROBLEM ON 1994 CHEVROLET ASTRO. WINDSHIELD FUNCTIONS FAILED. THE WINDSHIELD WIPERS WERE CUTTING OFF WHILE DRIVING. THE CONSUMER CONTACTED THE DEALER, AND THEY DID NOT HAVE ANY RECALLS ON CONSUMER'S VEHICLE. THE CONSUMER CONTACTED GM, AND THEY REFERRED THE CONSUMER TO NHTSA. THIS HAS BEEN HAPPENING FOR AROUND SIX MONTHS. THE WINDSHIELD WIPERS WOULD NOT COME ON IMMEDIATELY WHEN TURNED ON. THE WINDSHIELD WIPERS HAD A DELAY REACTION WHEN THE SWITCH WAS TURNED ON. THE CONSUMER WAS HAVING THE WINDSHIELD WIPERS FIXED TODAY.*AK *NM

NHTSA ID 10137059 · filed Oct 6, 2005
All 88 reports naming visibility

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

40
reports

From owner reports, verbatim

THIS IS THE SECOND TIME I WILL HAVE TO REPLACE THE TORSION BAR ON THIS 1994 CHEVY ASTRO AWD VAN. THE FIRST TIME WAS ABOUT 4 YEARS AGO. I HAVE DONE A SEARCH AND THERE ARE HUNDREDS IF NOT THOUSANDS OF REPORTS OF THE TORSION BARS FAILING WITHOUT WARNING, RESULTING IN BOTTOMING OF THE SUSPENSION. FORTUNATELY, IT FAILED WHEN I WAS PARKED BOTH TIMES IT HAS FAILED BUT COULD HAVE BEEN DEVASTATING IF I WAS ON THE HIGHWAY. *TR

NHTSA ID 10233701 · filed Jul 9, 2008

TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. BEFORE THE CONTACT ATTEMPTED TO DRIVE HER VEHICLE, SHE NOTICED THAT THE DRIVER'S SIDE WAS LAYING ON THE GROUND. SHE DID NOT NOTICE ANY DIFFERENCES IN THE VEHICLE PRIOR TO THE FAILURE. SIX YEARS AGO, THE CONTACT NEEDED TO HAVE THE TORSION BAR REPLACED AT 80,000 MILES. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 180,000.

NHTSA ID 10230737 · filed Jun 11, 2008
All 40 reports naming suspension

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

25
reports

From owner reports, verbatim

INVOLVED IN ACCIDENT WHILE DRIVING A 1994 ASTRO AND AIR BAGS DID NOT DEPLOY.*MR. THE CONSUMER REAR ENDED ANOTHER MOTORIST AND THE AIR BAGS FAILED TO DEPLOY. *JB *NLM

NHTSA ID 10042641 · filed Oct 9, 2003

AIRBAG FAILED TO DEPLOY. I REAR ENDED ANOTHER VEHICLE AT APPROXIMATELY 25-30 MPH AND THE OTHER VEHICLE WAS AT A COMPLETE STOP. *JB

NHTSA ID 10038818 · filed Sep 13, 2003
All 25 reports naming airbags

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

17
reports

From owner reports, verbatim

I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR

NHTSA ID 10073241 · filed May 27, 2004

WINDSHIELD WIPERS COME ON AND GO OFF INADVERTENTLY. ALSO, THE DOOR LATCHES DID NOT OPERATE CONSISTENTLY.*AK *JB *NM

NHTSA ID 10046229 · filed Jan 15, 2004
All 17 reports naming interior & seats

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

16
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. WHILE DRIVING LESS THAN 50 MPH, THE ALTERNATOR BRACKET FAILED. WITHIN A THREE MONTH PERIOD, THE BRACKET HAS FAILED TWICE. THE CONTACT ATTEMPTED TO FIND A REPLACEMENT COMPONENT AT A JUNKYARD AND WAS INFORMED BY THE JUNKYARD DEALER THAT HE RECEIVED NUMEROUS REQUESTS FOR THAT PARTICULAR COMPONENT DUE TO FREQUENT FAILURES. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS OVER 100,000 AND CURRENT MILEAGE WAS 105,000.

NHTSA ID 10246372 · filed Oct 22, 2008

FAILURE OF LINEAR EGR VALVE ON MY 1994 CHEVROLET ASTRO MINI VAN. *AK

NHTSA ID 10107943 · filed Jan 26, 2005
All 16 reports naming engine

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

13
reports

From owner reports, verbatim

I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR

NHTSA ID 10073241 · filed May 27, 2004

TIRE SIDEWALL BLOW-OUT. *MR THE RIGHT FRONT SIDEWALL HAD BLOWN OUT. THE TIRE WAS 1 1/2 YEARS OLD WITH A 2-3 INCH GASH IN A LINE FROM THE HUB TO THE OUTER TREAD IN THE OUTSIDE SIDEWALL. THE DEALER REP STATED THAT THERE WAS A HISTORY OF BLOWOUTS WITH THESE TIRES. DURING AN OIL CHANGE THE CONSUMER WAS TOLD HE RIGHT SIDE IDLER ARM WAS LOOSE AND NEEDED TO BE REPLACED AND THAT THE IDLER ARM MAY HAVE CAUSED THE RIGHT FRONT TIRE TO BECOME CHOPPY ALSO RECOMMENDED REPLACEMENT OF THE RIGHT REAR TIRE. (THE TIRE ONLY HAD 12500K MILES AT THE TIME) (FIRESTONE FT70CTUWSPS) *SCC *JB

NHTSA ID 10022512 · filed Jun 4, 2003
All 13 reports naming steering

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

12
reports

From owner reports, verbatim

THE BOLT NEEDED TO FASTEN THE SEAT BELT MECHANISM IS MISSING. ALSO HOLE WHERE THE BOLT SHOULD GO DOES'NT HAVE ANY THREADS IN IT. THEREFORE ONE CANNOT USE IT.*AK

NHTSA ID 743738 · filed Apr 9, 2001

SEAT BELT INSERTS IN BUCKLE BUT FAILS TO LATCH.

NHTSA ID 734758 · filed Oct 19, 2000
All 12 reports naming seat belts

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

11
reports

From owner reports, verbatim

I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR

NHTSA ID 10073241 · filed May 27, 2004

WHILE TRAVELING AT 25 MPH VEHICLE SHUTDOWN; TOWED TO DEALER, AND INFORMED CONSUMER OF A FUEL PUMP FAILURE, AND REPAIRS WERE MADE. *AK

NHTSA ID 896791 · filed Sep 25, 2001
All 11 reports naming fuel system

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

8
reports

From owner reports, verbatim

WHILE TRAVELING AT 35 MPH ALTERNATOR BRACKET BROKE, AND VEHICLE LOST POWER. *AK

NHTSA ID 10048777 · filed Nov 28, 2003

INTERMINTTENT MISSING AND STALL, CUT OFF SEVERAL TIMES ON THE WAY FROM WORK AND UNABLE TO RESTART, ACID GOT IN THE CONNECTION BEHIND THE BATTERY AND ATE UP THE TERMINAL

NHTSA ID 9004023 · filed Sep 24, 2001
All 8 reports naming electrical

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

7
reports

From owner reports, verbatim

I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR

NHTSA ID 10073241 · filed May 27, 2004

WHILE DRIVING TRANSMISSION HAD BLOWNOUT. *AK

NHTSA ID 8009525 · filed May 9, 2002

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

7
reports

From owner reports, verbatim

I BOUGHT A SET OF 119679 FIREHAWK INDY 500 P225/70R15 TLRWLPS TIRES FROM A FIRESTONE DEALER IN WARNER ROBINS GEORGIA. THE 1ST TIME I TOOK IT TO THEM FOR BOUNCING AND THEY REPLACED 1 TIRE SAYING IT WAS CAKING,I HAVE KNOW IDEA WHAT THAT MEANS. I AM HAVING PROBLEMS WITH A COUPLE OF THE TIRES STILL BOUNCING LIKE AN OUT OF BALANCE TIRE. I WILL BE TAKING THE VEHICLE BACK TO HAVE THEM CHECKED AGAIN SOON. IT JUST SEEMS A LITTLE STRANGE THAT I GET 4 TIRES AND AM HAVING PROBLEMS WITH WHAT SEEMS LIKE ALL FOUR TIRES. IS THERE A PROCESS THAT CHECKS TIRES FOR DEFECTS ? MAKES ONE WONDER WHY FIRESTONE IS HAVING ALL THE PROBLEMS WITH THERE TIRES. THANKS FOR LISTENING. WILLIAM B.COLEMAN. *NM

NHTSA ID 10064515 · filed Apr 4, 2004

TIRE SIDEWALL BLOW-OUT. *MR THE RIGHT FRONT SIDEWALL HAD BLOWN OUT. THE TIRE WAS 1 1/2 YEARS OLD WITH A 2-3 INCH GASH IN A LINE FROM THE HUB TO THE OUTER TREAD IN THE OUTSIDE SIDEWALL. THE DEALER REP STATED THAT THERE WAS A HISTORY OF BLOWOUTS WITH THESE TIRES. DURING AN OIL CHANGE THE CONSUMER WAS TOLD HE RIGHT SIDE IDLER ARM WAS LOOSE AND NEEDED TO BE REPLACED AND THAT THE IDLER ARM MAY HAVE CAUSED THE RIGHT FRONT TIRE TO BECOME CHOPPY ALSO RECOMMENDED REPLACEMENT OF THE RIGHT REAR TIRE. (THE TIRE ONLY HAD 12500K MILES AT THE TIME) (FIRESTONE FT70CTUWSPS) *SCC *JB

NHTSA ID 10022512 · filed Jun 4, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

7
reports

From owner reports, verbatim

WHEN THE BRAKE PEDAL WAS USED, IT WOULD BE MUSHY & GO TO FLOOR. THIS CAUSED EXTENDED STOPPING DISTANCE. ALSO, GAS GAUGE INDICATOR WOULD FLOP OFF AND ON/ AIR CONDITIONER & ELECTRIC WINDOWS FAILED TO WORK,AND ABS BRAKE LIGHT WAS ON. HAD TO SHUT DOWN VEHICLE & THEN RESTART IT. AN INTERMITTENT PROBLEM THAT WAS GETTING WORSE. SPEED HAS NOT PLAYED A FACTOR IN PROBLEM. TAKING VEHICLE TO DEALER. *AK

NHTSA ID 848086 · filed Sep 20, 1999

A/C COMPRESSOR AND HOSE ROUTING FAILURES OF DUAL AIR UNDER WARRANTY LEADS TO EXPENSIVE CLOGGING OF A/C CORES OUT OF WARRANTY.

NHTSA ID 706837 · filed May 25, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

6
reports

From owner reports, verbatim

CONSUMER EXPERIENCES HIGH IDLING. THE CAUSE HAS NOT BEEN DIAGNOSED. PLEASE DESCRIBE DETAILS. *MR

NHTSA ID 8019536 · filed Sep 26, 2002

LOW IDLE, IDLE FLUCTUATES, ENGINE DIES INTERMITTENTLY WHILE DRIVING AT VARIOUS TIMES OF DAY, FALSE COMPUTER CODES, NO CODES DURING STALL, BRAKES/STEERING DIE, VERY DANGEROUS/CONTROL LOSS, AGENCY CAN'T FIND OR FIX PROBLEM, AGENCY SAID THEY REPLACED IAC & CPI, OLD PARTS NOT RETURNED TO ME, AGENCY SAYS GAS QUALITY IS PROBLEM, HAVE TRIED ALL DIFFERENT BRANDS & OCTANES WITH NO CHANGE IN SYMPTOMS

NHTSA ID 722992 · filed May 21, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

6
reports

From owner reports, verbatim

CARGO SIDE DOOR STICKS CLOSED. DT

NHTSA ID 770504 · filed Dec 5, 2002

REAR DOORS LEAK DESPITE REPEATED REPAIRS. *AK

NHTSA ID 747751 · filed Jul 3, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

5
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT WHILE DRIVING, THE ENTIRE DIFFERENTIAL UNIT FELL FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE THE TRANSMISSION PIN WAS REPLACED. THE CONTACT WAS WAITING TO FIND OUT IF THE DIFFERENTIAL COULD BE REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 27,000. UPDATED 01/06/11 *BF THE CONSUMER STATED THE PREVIOUSLY, TRANSMISSION PAN HAD TO BE REPLACED AS IT WAS LEAKING DUE TO RUST. THE CONSUMER STATED NO FURTHER REPAIRS HAVE BEEN MADE AS THE VEHICLE WAS CONSIDERED NOT WORTH FIXING AFTER ASSESSING THE AMOUNT OF DAMAGE DO THE ADVANCE RUST CONDITION. UPDATED 03.02.11

NHTSA ID 10359445 · filed Oct 6, 2010

TORSION BAR BROKE WHILE DRIVING @ 30MPH ($400), LFT TORSION BAR BROKE IN DRIVEWAY ($364), "CLUNK" IN REAR WHILE ACCELERATING FROM STOP AND OCCASIONALLY WHILE SHIFTING (HIGH/LOW GEAR IN DIFFERENTIAL UNIT-$1500), 9 MOS LATER THE "CLUNK" IS BACK. MECHANICS SAYS DISCONNECT DRIVE TRAIN FROM REAR TO MAKE VAN 2WD

NHTSA ID 731965 · filed Sep 20, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

3
reports

From owner reports, verbatim

THIS IS THE SECOND TIME I WILL HAVE TO REPLACE THE TORSION BAR ON THIS 1994 CHEVY ASTRO AWD VAN. THE FIRST TIME WAS ABOUT 4 YEARS AGO. I HAVE DONE A SEARCH AND THERE ARE HUNDREDS IF NOT THOUSANDS OF REPORTS OF THE TORSION BARS FAILING WITHOUT WARNING, RESULTING IN BOTTOMING OF THE SUSPENSION. FORTUNATELY, IT FAILED WHEN I WAS PARKED BOTH TIMES IT HAS FAILED BUT COULD HAVE BEEN DEVASTATING IF I WAS ON THE HIGHWAY. *TR

NHTSA ID 10233701 · filed Jul 9, 2008

WHILE DRIVING THE VEHICLE'S LEFT REAR TIRE CAME OFF AND STRUCK THE VEHICLE IN THE NEXT LANE. NAR 07/02/2003. *MR *NM

NHTSA ID 10026623 · filed Jul 2, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .