1994 Chevrolet Astro Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1994 Chevrolet Astro, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Brakes9826.6%
- Visibility8823.8%
- Suspension4010.8%
- Airbags256.8%
- Interior & seats174.6%
- Engine164.3%
- Steering133.5%
- Seat belts123.3%
- Fuel system113.0%
- Electrical82.2%
- Transmission71.9%
- Tires & wheels71.9%
- Heating & air conditioning71.9%
- Driver assistance61.6%
- Body & structure61.6%
- Powertrain (other)51.4%
- Other / unspecified30.8%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
ON NOVEMBER 21ST, 2011, I WAS DRIVING MY ASTRO VAN ON A STRAIGHT ROAD. THE VEHICLE IN FRONT OF ME APPLIED THEIR BRAKES. I ALSO APPLIED MY BRAKES, BUT MY FOOT SLIPPED OFF THE BRAKE PEDAL. I ATTEMPTED 4 TIMES IN A PANICKED STATE TO TRY AND RE-APPLY MY BRAKES WITH NO SUCCESS. I STRUCK THE VEHICLE IN FRONT OF ME. AFTER CONSIDERING WHAT HAD HAPPENED THAT DAY AND LOOKING AT THE BRAKE PEDAL SIZE IN THE VEHICLE IT IS NO WONDER I COULDN'T READILLY RE-APPLY THE BRAKE. I MEASURED THE BRAKE PEDAL SURFACE AREA. IT IS APPROXIMATELY 4 SQ. INCHES. I HAVE SINCE BEEN LOOKING AT OTHER VEHICLES AND THE SIZE OF THEIR BRAKE PEDAL SURFACE AREA. I HAVE YET TO DATE FOUND SUCH A SMALL BRAKE PEDAL IN ANY OTHER VEHICLE. I HAVE DRIVEN THIS VAN THOUSANDS OF MILES AND KNOW WITHOUT MUCH CONSIDERATION THE PEDALS LOCATION WITHOUT LOOKING, BUT IN A PANICED STATE I FOUND YOU LOOSE THAT REFERENCE AND IT SIMPLY COMES DOWN TO AN INCREASED OR DECREASED CHANCE OF HITTING THAT PEDAL GIVEN SURFACE AREA. *TR
DT: THE CONSUMER STATED THAT WHILE DRIVING AT 30 MPH THE METAL BRAKE LINE HAD BURST ON THE LEFT FRONT DRIVER'S SIDE OF THE VAN WITHOUT ANY PRIOR INCIDENT. THE LINE BROKE AS THE BRAKE PRESSURE WAS APPLIED. THE CONSUMER AVOIDED A COLLISION AND WAS ABLE TO PULL OVER. THE BRAKE PEDAL WAS PUSHED ALL THE WAY TO THE FLOOR. THE CONSUMER'S HUSBAND DROVE THE VEHICLE HOME WITH THE EMERGENCY BRAKE APPLIED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP WHO CONFIRMED THE PROBLEM WITH THE BRAKE LINES. THE MECHANIC REPLACED THE ENTIRE BRAKE LINE. SINCE THE REPAIR, THERE HAVE BEEN NO FURTHER PROBLEMS. *AK (11/29/05) *SC
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
I HAVE A 1996 CHEVY ASTRO VAN. DURING A HEAVY RAIN,WITH THE WIPERS ON HIGH THE WIPERS STOPPED WORKING. *TR
DT: THE CONSUMER COMPLAINED ABOUT INTERMITTENT WINDSHIELD WIPER PROBLEM ON 1994 CHEVROLET ASTRO. WINDSHIELD FUNCTIONS FAILED. THE WINDSHIELD WIPERS WERE CUTTING OFF WHILE DRIVING. THE CONSUMER CONTACTED THE DEALER, AND THEY DID NOT HAVE ANY RECALLS ON CONSUMER'S VEHICLE. THE CONSUMER CONTACTED GM, AND THEY REFERRED THE CONSUMER TO NHTSA. THIS HAS BEEN HAPPENING FOR AROUND SIX MONTHS. THE WINDSHIELD WIPERS WOULD NOT COME ON IMMEDIATELY WHEN TURNED ON. THE WINDSHIELD WIPERS HAD A DELAY REACTION WHEN THE SWITCH WAS TURNED ON. THE CONSUMER WAS HAVING THE WINDSHIELD WIPERS FIXED TODAY.*AK *NM
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
THIS IS THE SECOND TIME I WILL HAVE TO REPLACE THE TORSION BAR ON THIS 1994 CHEVY ASTRO AWD VAN. THE FIRST TIME WAS ABOUT 4 YEARS AGO. I HAVE DONE A SEARCH AND THERE ARE HUNDREDS IF NOT THOUSANDS OF REPORTS OF THE TORSION BARS FAILING WITHOUT WARNING, RESULTING IN BOTTOMING OF THE SUSPENSION. FORTUNATELY, IT FAILED WHEN I WAS PARKED BOTH TIMES IT HAS FAILED BUT COULD HAVE BEEN DEVASTATING IF I WAS ON THE HIGHWAY. *TR
TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. BEFORE THE CONTACT ATTEMPTED TO DRIVE HER VEHICLE, SHE NOTICED THAT THE DRIVER'S SIDE WAS LAYING ON THE GROUND. SHE DID NOT NOTICE ANY DIFFERENCES IN THE VEHICLE PRIOR TO THE FAILURE. SIX YEARS AGO, THE CONTACT NEEDED TO HAVE THE TORSION BAR REPLACED AT 80,000 MILES. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 180,000.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
INVOLVED IN ACCIDENT WHILE DRIVING A 1994 ASTRO AND AIR BAGS DID NOT DEPLOY.*MR. THE CONSUMER REAR ENDED ANOTHER MOTORIST AND THE AIR BAGS FAILED TO DEPLOY. *JB *NLM
AIRBAG FAILED TO DEPLOY. I REAR ENDED ANOTHER VEHICLE AT APPROXIMATELY 25-30 MPH AND THE OTHER VEHICLE WAS AT A COMPLETE STOP. *JB
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR
WINDSHIELD WIPERS COME ON AND GO OFF INADVERTENTLY. ALSO, THE DOOR LATCHES DID NOT OPERATE CONSISTENTLY.*AK *JB *NM
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. WHILE DRIVING LESS THAN 50 MPH, THE ALTERNATOR BRACKET FAILED. WITHIN A THREE MONTH PERIOD, THE BRACKET HAS FAILED TWICE. THE CONTACT ATTEMPTED TO FIND A REPLACEMENT COMPONENT AT A JUNKYARD AND WAS INFORMED BY THE JUNKYARD DEALER THAT HE RECEIVED NUMEROUS REQUESTS FOR THAT PARTICULAR COMPONENT DUE TO FREQUENT FAILURES. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS OVER 100,000 AND CURRENT MILEAGE WAS 105,000.
FAILURE OF LINEAR EGR VALVE ON MY 1994 CHEVROLET ASTRO MINI VAN. *AK
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR
TIRE SIDEWALL BLOW-OUT. *MR THE RIGHT FRONT SIDEWALL HAD BLOWN OUT. THE TIRE WAS 1 1/2 YEARS OLD WITH A 2-3 INCH GASH IN A LINE FROM THE HUB TO THE OUTER TREAD IN THE OUTSIDE SIDEWALL. THE DEALER REP STATED THAT THERE WAS A HISTORY OF BLOWOUTS WITH THESE TIRES. DURING AN OIL CHANGE THE CONSUMER WAS TOLD HE RIGHT SIDE IDLER ARM WAS LOOSE AND NEEDED TO BE REPLACED AND THAT THE IDLER ARM MAY HAVE CAUSED THE RIGHT FRONT TIRE TO BECOME CHOPPY ALSO RECOMMENDED REPLACEMENT OF THE RIGHT REAR TIRE. (THE TIRE ONLY HAD 12500K MILES AT THE TIME) (FIRESTONE FT70CTUWSPS) *SCC *JB
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
THE BOLT NEEDED TO FASTEN THE SEAT BELT MECHANISM IS MISSING. ALSO HOLE WHERE THE BOLT SHOULD GO DOES'NT HAVE ANY THREADS IN IT. THEREFORE ONE CANNOT USE IT.*AK
SEAT BELT INSERTS IN BUCKLE BUT FAILS TO LATCH.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR
WHILE TRAVELING AT 25 MPH VEHICLE SHUTDOWN; TOWED TO DEALER, AND INFORMED CONSUMER OF A FUEL PUMP FAILURE, AND REPAIRS WERE MADE. *AK
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
WHILE TRAVELING AT 35 MPH ALTERNATOR BRACKET BROKE, AND VEHICLE LOST POWER. *AK
INTERMINTTENT MISSING AND STALL, CUT OFF SEVERAL TIMES ON THE WAY FROM WORK AND UNABLE TO RESTART, ACID GOT IN THE CONNECTION BEHIND THE BATTERY AND ATE UP THE TERMINAL
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
I WAS GOING AROUND A SHARP CURVE HEADING TOWARD ONCOMING TRAFFIC WHEN THE STEERING WOULD NOT CORRECT. I WENT AT NO FAULT OF MINE UP BEHIND A MAILBOX HEADED STRAIGHT TOWARD A HUGE TREE AT WHICH TIME GOD ALMIGHTY HAD A HAND ON ME NO DOUBT, AND VEERED BARELY TO THE LEFT OF TREE, MAILBOX I DAMAGED WITH MIRROR WENT UP AN EMBANKMENT CROSSED LADIES DRIVEWAY, WENT UPON ANOTHER EMBANKMENT AND BACK DOWN INTO DITCH. THE TIE ROD CAME COMPLETELY OFF. *MR
WHILE DRIVING TRANSMISSION HAD BLOWNOUT. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
I BOUGHT A SET OF 119679 FIREHAWK INDY 500 P225/70R15 TLRWLPS TIRES FROM A FIRESTONE DEALER IN WARNER ROBINS GEORGIA. THE 1ST TIME I TOOK IT TO THEM FOR BOUNCING AND THEY REPLACED 1 TIRE SAYING IT WAS CAKING,I HAVE KNOW IDEA WHAT THAT MEANS. I AM HAVING PROBLEMS WITH A COUPLE OF THE TIRES STILL BOUNCING LIKE AN OUT OF BALANCE TIRE. I WILL BE TAKING THE VEHICLE BACK TO HAVE THEM CHECKED AGAIN SOON. IT JUST SEEMS A LITTLE STRANGE THAT I GET 4 TIRES AND AM HAVING PROBLEMS WITH WHAT SEEMS LIKE ALL FOUR TIRES. IS THERE A PROCESS THAT CHECKS TIRES FOR DEFECTS ? MAKES ONE WONDER WHY FIRESTONE IS HAVING ALL THE PROBLEMS WITH THERE TIRES. THANKS FOR LISTENING. WILLIAM B.COLEMAN. *NM
TIRE SIDEWALL BLOW-OUT. *MR THE RIGHT FRONT SIDEWALL HAD BLOWN OUT. THE TIRE WAS 1 1/2 YEARS OLD WITH A 2-3 INCH GASH IN A LINE FROM THE HUB TO THE OUTER TREAD IN THE OUTSIDE SIDEWALL. THE DEALER REP STATED THAT THERE WAS A HISTORY OF BLOWOUTS WITH THESE TIRES. DURING AN OIL CHANGE THE CONSUMER WAS TOLD HE RIGHT SIDE IDLER ARM WAS LOOSE AND NEEDED TO BE REPLACED AND THAT THE IDLER ARM MAY HAVE CAUSED THE RIGHT FRONT TIRE TO BECOME CHOPPY ALSO RECOMMENDED REPLACEMENT OF THE RIGHT REAR TIRE. (THE TIRE ONLY HAD 12500K MILES AT THE TIME) (FIRESTONE FT70CTUWSPS) *SCC *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
WHEN THE BRAKE PEDAL WAS USED, IT WOULD BE MUSHY & GO TO FLOOR. THIS CAUSED EXTENDED STOPPING DISTANCE. ALSO, GAS GAUGE INDICATOR WOULD FLOP OFF AND ON/ AIR CONDITIONER & ELECTRIC WINDOWS FAILED TO WORK,AND ABS BRAKE LIGHT WAS ON. HAD TO SHUT DOWN VEHICLE & THEN RESTART IT. AN INTERMITTENT PROBLEM THAT WAS GETTING WORSE. SPEED HAS NOT PLAYED A FACTOR IN PROBLEM. TAKING VEHICLE TO DEALER. *AK
A/C COMPRESSOR AND HOSE ROUTING FAILURES OF DUAL AIR UNDER WARRANTY LEADS TO EXPENSIVE CLOGGING OF A/C CORES OUT OF WARRANTY.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
CONSUMER EXPERIENCES HIGH IDLING. THE CAUSE HAS NOT BEEN DIAGNOSED. PLEASE DESCRIBE DETAILS. *MR
LOW IDLE, IDLE FLUCTUATES, ENGINE DIES INTERMITTENTLY WHILE DRIVING AT VARIOUS TIMES OF DAY, FALSE COMPUTER CODES, NO CODES DURING STALL, BRAKES/STEERING DIE, VERY DANGEROUS/CONTROL LOSS, AGENCY CAN'T FIND OR FIX PROBLEM, AGENCY SAID THEY REPLACED IAC & CPI, OLD PARTS NOT RETURNED TO ME, AGENCY SAYS GAS QUALITY IS PROBLEM, HAVE TRIED ALL DIFFERENT BRANDS & OCTANES WITH NO CHANGE IN SYMPTOMS
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
CARGO SIDE DOOR STICKS CLOSED. DT
REAR DOORS LEAK DESPITE REPEATED REPAIRS. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT WHILE DRIVING, THE ENTIRE DIFFERENTIAL UNIT FELL FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE THE TRANSMISSION PIN WAS REPLACED. THE CONTACT WAS WAITING TO FIND OUT IF THE DIFFERENTIAL COULD BE REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 27,000. UPDATED 01/06/11 *BF THE CONSUMER STATED THE PREVIOUSLY, TRANSMISSION PAN HAD TO BE REPLACED AS IT WAS LEAKING DUE TO RUST. THE CONSUMER STATED NO FURTHER REPAIRS HAVE BEEN MADE AS THE VEHICLE WAS CONSIDERED NOT WORTH FIXING AFTER ASSESSING THE AMOUNT OF DAMAGE DO THE ADVANCE RUST CONDITION. UPDATED 03.02.11
TORSION BAR BROKE WHILE DRIVING @ 30MPH ($400), LFT TORSION BAR BROKE IN DRIVEWAY ($364), "CLUNK" IN REAR WHILE ACCELERATING FROM STOP AND OCCASIONALLY WHILE SHIFTING (HIGH/LOW GEAR IN DIFFERENTIAL UNIT-$1500), 9 MOS LATER THE "CLUNK" IS BACK. MECHANICS SAYS DISCONNECT DRIVE TRAIN FROM REAR TO MAKE VAN 2WD
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
THIS IS THE SECOND TIME I WILL HAVE TO REPLACE THE TORSION BAR ON THIS 1994 CHEVY ASTRO AWD VAN. THE FIRST TIME WAS ABOUT 4 YEARS AGO. I HAVE DONE A SEARCH AND THERE ARE HUNDREDS IF NOT THOUSANDS OF REPORTS OF THE TORSION BARS FAILING WITHOUT WARNING, RESULTING IN BOTTOMING OF THE SUSPENSION. FORTUNATELY, IT FAILED WHEN I WAS PARKED BOTH TIMES IT HAS FAILED BUT COULD HAVE BEEN DEVASTATING IF I WAS ON THE HIGHWAY. *TR
WHILE DRIVING THE VEHICLE'S LEFT REAR TIRE CAME OFF AND STRUCK THE VEHICLE IN THE NEXT LANE. NAR 07/02/2003. *MR *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .