Electrical
Filed Aug 25, 2025
The interior dash caught on fire and burned only in the middle of the dashboard. This happened hours after it started smoking inside the car and the headlights would not turn off even though they were already off.
- NHTSA ID
- 11682754
- Incident
- Aug 23, 2025
Electrical
Filed Jun 4, 2025
Lights malfunction. Headlights dim intermittently, turn signal causes headlights to turn off, dashboard lights do not work, running lights work intermittently. The splice pack in the fuse box is burnt and so are the wires connected to it.
- NHTSA ID
- 11664741
- Incident
- Jun 1, 2024
ElectricalExterior lighting
Filed Jan 22, 2024
The splicer connected to the fuse box in the engine burns up after a while of use causing the Dash lights, right brake light and front marker light to not work at night. It is a major safety issue and hundreds/thousands of complaints online (via google) have been made about it burning up.
- NHTSA ID
- 11567114
- Incident
- Dec 13, 2023
Driver assistanceElectricalEngine
Filed Mar 8, 2023
This is happening to my car. Would like them to fix it . Manufacture defect and it is a huge safety issue. Effect pedal function. Some customers may comment on an intermittent malfunction indicator lamp (MIL) being Illuminated with a message or an indicator that displays Reduced Engine Power. The technician may observe on a scan tool DTC P2138 - Accelerator Pedal Position (APP) Sensor 1-2 Correlation set as Current or in History. This condition may be caused by water intrusion into the instrument panel (IP) to body harness connector, which carries the APP sensor signals to the ECM/PCM. This water intrusion results in a voltage difference between APP Sensor 1 and APP Sensor 2 that exceeds a predetermined value for more than a calibrated period of time, setting P2138. This technical bulletin provides repair information for repairing the ip to body harness connector to correct a customer concern for intermittent malfunction indicator lamp (mil) illuminated with reduced engine power displayed and dtc p2138 set. Known issue. Has not been recalled yet. https://www.tsbsearch.com/Chevrolet/07-06-04-019E
- NHTSA ID
- 11510902
- Incident
- Feb 1, 2023
Driver assistanceElectrical
Filed Oct 8, 2020
MY CAR JUST NOT RUNNING RIGHT I JUST BOUGHT IT AND SEEN A RECALL
- NHTSA ID
- 11363502
- Incident
- Oct 7, 2020
- Mileage
- 195,000 mi
Electrical
Filed May 14, 2020
IT DOESN'T RUN AFTER THE SIDE DRIVER FRONT LIGHT GOT MESSED UP, IT OVER HEATS. *TR
- NHTSA ID
- 11324531
- Incident
- Feb 10, 2020
BrakesElectricalExterior lighting
Filed Aug 8, 2019
MY ELECTRICAL PANEL WAS DEFECTIVE, SENT IN 4 TIMES AND THEY CLAIMED TO REPLACE THE ELECTRICAL PANEL. IT WAS RIGGED BY CROSSING WIRES AND LIGHTS IN DASH DONT WORK AND RADIO TAPPED INTO WIPERS. THEN CALIPERS,SWAY ARMS,SHOCKS, CATALYTIC CONVERTER WAS DEFECTIVE AND ALSO NEVER REPLACED RIGHT. PAID SOMEONE TO PUT EMISSIONS STICKER TO PASS.
- NHTSA ID
- 11242427
- Incident
- Apr 2, 2019
- Mileage
- 103,540 mi
ElectricalSeat beltsSteering
Filed Jun 6, 2019
I TRY TO PUT A SEAT BELT ON A CHILD IN THE BACK SEAT AND IT DOSE NOT WORK AT ALL. THE STEERING ON MY AVEO IS ALSO NOT SAFE IT FEELS AS IF MY AXEL ON MY CAR IS GOING TO BRAKE? ALSO THIS CAR HAS CAUGHT ON FIRE AS I WAS ON THE FREEWAY COMING FROM WORK. I HAVE REPLACE THE CADILLAC CONVERTER ON THIS CAR AS WELL AS 2,000 OTHER REPAIRS INTO MY CAR. IT IS VERY DANGEROUS KNOWING THAT ONE DAY WHEN I GET IN MY CAR IT MAY CAUGHT ON FIRE IF IT GET TO HOT. IT VERY SAD ALL I WOULD LIKE TO DO IS GO TO SCHOOL AND WORK GET HOME SAFE GUARANTEED EVERY DAY.
- NHTSA ID
- 11218221
- Incident
- Feb 3, 2019
- Mileage
- 94,000 mi
AirbagsElectrical
Filed May 27, 2019
SO I WAS AT HOME AND MY CAR WAS PARKED OUTSIDE AND IT CAUGHT ON FIRE IN THE INSIDE. THE FIRE DEPARTMENT CAME AND PUT OUT THE FIRE. IT DAMAGED THE DASHBOARD AND THE WINDOW. I HAVE READ THAT IT IS A RECALL ON MY VEHICLE WHICH CAUSES IT TO CATCH ON FIRE. MANUFACTURER RECALL NUMBERA140093 NHTSA RECALL NUMBER14V261 RECALL STATUSRECALL INCOMPLETE
- NHTSA ID
- 11210190
- Incident
- May 27, 2019
- Mileage
- 147,653 mi
AirbagsElectrical
Filed Sep 3, 2017
MY 06 CHEVY AVEO HAS HAD ISSUES SINCE I PURCHASED IT LAST YEAR. UNFORTUNATELY I AM STILL MAKING PAYMENTS ON THIS PAPERWEIGHT. I WILL NEVER BUY ANOTHER CHEVEROLET AGAIN. THATS MY LARGEST ISSUE IS THAT I BOUGHT A CHEVY. AIR BAG LIGHT CAME ON AFTER HAVING THE BATTERY DEAD TWICE BECAUSE OF THE ALTERNATOR GOING BAD TWICE. IM UP FOR INSPECTION AND THIS CAR WILL NOT PASS. READING HOW THIS ISSUE HAS NEVER BEEN RESOLVED FOR ANYONE AND CHEVROLET WONT OWN UP AND TAKE RESPONSIBILITY FOR VERY IMPORTANT SAFETY FEATURE, WHATS THE POINT IN EVEN TRYING BUT TO THROW THIS VEHICLE IN THE GARBAGE? LAST TIME I TOOK MY AVEO IN FOR A RECALL ON THE MODULE, THEY SAID THEY FIXED IT AND THEY DID NOT BECAUSE ITS STILL BURNING UP, SO I JUST TRY TO NOT DRIVE AT NIGHT. I HAVE A TWO YEAR OLD AND THREE YEAR OLD AND IF THOSE AIRBAGS RANDOMLY DEPLOY AND WE GET INTO A CAR ACCIDENT, THEY ARE GOING TO HAVE A LAWSUIT ON THEIR HANDS.
- NHTSA ID
- 11021290
- Incident
- Aug 5, 2017
ElectricalExterior lighting
Filed Feb 1, 2017
TL* THE CONTACT OWNED A 2006 CHEVROLET AVEO. THE CONTACT STATED THAT AFTER OPENING THE DOOR TO THE VEHICLE, THE CONTACT OBSERVED THAT THE DASHBOARD HAD MELTED WITH FLAMES SPARKING. AS A RESULT, THE VEHICLE ENGULFED INTO FLAMES. THE FIRE DEPARTMENT ARRIVED TO THE SCENE AND EXTINGUISHED THE FIRE. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TOWED TO AN IMPOUND LOT WHERE IT WAS DEEMED AS DESTROYED. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 88,000.
- NHTSA ID
- 10948794
- Incident
- Jan 31, 2017
- Mileage
- 88,000 mi
ElectricalExterior lighting
Filed Aug 29, 2016
IN FEAR OF A FIRE IN MY AVEO!
- NHTSA ID
- 10899337
- Incident
- Aug 29, 2016
Driver assistanceElectricalExterior lighting
Filed Aug 24, 2016
UPDATE ON PREVIOUS CLAIM #[XXX] LEFT SIDE TAIL LIGHT IS OUT AND LEFT HEAD LIGHT. THIS IS ALL FROM THE MAIN CONNECTOR IN FUSE BOX UNDER THE HOOD OF CAR. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
- NHTSA ID
- 10898120
- Incident
- Aug 23, 2016
Driver assistanceElectricalExterior lighting
Filed Aug 23, 2016
ABOUT 6 WEEKS AGO SMELLED SOMETHING BURNING. PRIOR TO BURNING SMELL, THE DAYTIME RUNNING LIGHTS ALL INSIDE DASH LIGHTS AND CLOCK LIGHTS AND GEAR SHIFT LIGHTS WENT OUT WHILE CAR WAS IN MOTION ON A MAJOR CITY STREET. ALL LIGHTS STAYED OFF FOR ABOUT 20 MINS. DAYTIME RUNNING LIGTS NEVER CAME BACK ON. CLOCK LIGHTS STILL GOES OFF AN ON. DASH LIGHTS AND GEAR SHIFT LIGHTS CAME BACK ON ONCE. BUT HAVE BEEN OFF A MONTH NOW. REPORTED TO GM. RECALL ON DAYTIME RUNNING LIGHTS FIXED FREE. BUT THEY SAID NO RECALL ON WIRING OF LIGHTS. I AM NOT THE ONLY OWNER THAT HAS THOS PROBLEM THERE ARE MANY WHO HAVE WRITTEN COMPLAIYS ON GM. RECALL WEBSITE. I HAVE PICTURES OF BURNT FUSE CONNECTOR RELAY THAT CONTROLS ALL LIGHTS. 10 MINS OF MECHANIC CHECKING THE PART WAS SO HOT HE COULDN'T TOUCH IT. ON 8/09/2016 TERRY CULLEN FIXED RECALL. I PAYED THEM $100.00 TO CHECK PROBLEM ABOUT LIGHTS THEY SAID THEY NEEDED $400 MORE DOLLARS FOR 4 HOURS OF MORE LOOKING. MY FAMILY MECHANIC FOUND PROBLEM WITH IN 10 MINS...... DEALER.. ALL ABOUT MONEY! I THINK THEY SHOULD HAVE SAW THE PROBLEM OR EVEN KNEW IT.
- NHTSA ID
- 10898024
- Incident
- Jul 10, 2016
- Mileage
- 51,600 mi
ElectricalExterior lighting
Filed Aug 10, 2016
DASH AND SHIFTER LIGHTS WENT OUT AND CAME BACK ON AND EVENTUALLY WENT OUT COMPLETELY- WOULD NOT COME ON UPON STARTUP. SOME FRONT AND REAR LIGHTS AS WELL. BLINKERS & FLASHERS STILL WORK. HAVE CHECKED ALL FUSES AND BULBS. NEEDS ELECTRICAL REPAIR.
- NHTSA ID
- 10894952
- Incident
- Jul 31, 2016
- Mileage
- 175,000 mi
ElectricalExterior lighting
Filed Feb 23, 2016
ON A WINTER MORNING I WENT OUT AND STARTED MY CAR TO GO TO WORK, I GOT ON THE ROAD AND REALIZED THAT MY DASHBOARD , HEATING CONTROL, AND SHIFTER LIGHTS DID NOT WORK. I MOVED THE SETTINGS SWITCH AND NOTHING CAME ON. I HAVE CHECKED THE FUSES. THEY ARE FINE. I DID SOME RESEARCH AND IT SEEMS THAT MANY AVEOS HAVE HAD THIS PROBLEM. AND THE ONLY FIX IS TO REWIRE THE SYSTEM. SOMETHING NEEDS TO BE DONE. IF I TAKE IT TO THE SHOP IT'S GOING TO COST ANYWHERE BETWEEN 50-100 DOLLARS OR MORE. IF ITS A PROBLEM TO THE CONSUMERS THEN IT SHOULD BE A RECALL AND NOT JUST A MANUFACTURING DEFECT. IF THIS IS A WIRING ISSUE THEN IT COULD POSSIBLY END UP CAUSING A FIRE.
- NHTSA ID
- 10837852
- Incident
- Feb 10, 2016
AirbagsElectricalSeat belts
Filed Nov 11, 2015
THE SAME TIME THE RECALL FOR DAYTIME RUNNING LIGHTS MODULE CAME MY DAYTIME RUNNING LIGHTS INDICATOR STARTED FLASHING AND MY AIRBAG LIGHT CAME ON. I TOOK IT TO DEALER TO FIX DAYTIME RUNNING LIGHTS MODULE, I ALSO HAD AIRBAG LIGHT CHECK AND THEY SAID THE WIRING HARNESS MELTED AND IT COST ME OVER $300.00 TO FIX. IS THIS CONNECTED TO DAYTIME RUNNING LIGHT MODULE PROBLEM? IF SO I WOULD LIKE MY MONEY BACK! LET ME KNOW PLEASE.
- NHTSA ID
- 10789800
- Incident
- Aug 6, 2015
- Mileage
- 120,596 mi
ElectricalExterior lighting
Filed May 1, 2015
TL* THE CONTACT OWNS A 2006 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEAD LAMPS FAILED. THE CONTACT INSPECTED THE HEAD LAMP BULBS AND FOUND THAT THE GROUND WIRES WERE BURNED DUE TO OVERHEATING. THE DEALER ADVISED THAT NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING) WOULD ONLY REPAIR THE DRL MODULE AND WOULD NOT REPLACE ANY ADDITIONAL FAILURE CAUSED BY THE RECALL. THE CONTACT ALSO WANTED TO STATE THAT THE ENGINE VALVE COVER GASKET WAS DEFECTIVE CAUSING THE ENGINE FLUID TO LEAK. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
- NHTSA ID
- 10714075
- Incident
- May 1, 2015
- Mileage
- 100,000 mi
ElectricalPowertrain (other)
Filed Apr 10, 2015
MY KEY WAS STUCK IN THE IGNITION BETWEEN THE "ACCESSORY" SETTING AND HAVING THE CAR RUNNING. I GOOGLED THE PROBLEM; RECOMMENDED FIX WAS TO REMOVE FUSE FOR RADIO, SO I DID. I WAS ABLE TO REMOVE KEYS FROM IGNITION BUT WHEN I WAS READY TO LEAVE AGAIN I COULD NOT SHIFT OUT OF 'PARK.' I PUT THE RADIO FUSE BACK IN, AND MY GEARSHIFT & TRANSMISSION WORK PERFECTLY. EVERY TIME I GET OUT OF MY CAR I HAVE TO PULL THE RADIO FUSE OUT, REMOVE MY KEYS, THEN INSTALL THE RADIO FUSE AGAIN SO THAT I CAN GET OUT OF 'PARK' WHEN I NEED TO DRIVE LATER. *TR
- NHTSA ID
- 10704953
- Incident
- Oct 20, 2014
ElectricalExterior lighting
Filed Jan 17, 2015
MY AVEO HAS HAD A BURNING ELECTRICAL SMELL IN THE CAB FOR APPROXIMATELY 2 YEARS. A RECALL WAS ISSUED 8 MONTHS AGO AND NOTHING HAS BEEN DONE. GM STATES THAT THE REMEDY NOT YET AVAILABLE. SINCE THE RECALL THE DAYTIME RUNNING LIGHTS HAVE STOPPED WORKING ALL TOGETHER AND THE ELECTRICAL SMELL HAS GOTTEN WORSE. THIS CAR HAS BEEN PLAGUED BY ELECTRICAL ISSUES AND I DO BELIEVE THEY ARE ALL RELATED. I REALLY DON'T FEEL SAFE DRIVING THIS CAR EVERYWHERE WITH MY FAMILY IN IT DUE TO THE RISK OF IT CATCHING FIRE. GM REFUSES TO GIVE ME ANY ANSWERS ON THIS EXCEPT THAT THE REMEDY IS IN DEVELOPMENT. I THINK 8 MONTHS OF WAITING IS LONG ENOUGH. THE CAR ALSO HAS ISSUES WITH THE AIRBAG, RADIO, HORN, SECURITY SYSTEM, AND HEADLIGHTS. ALL OF WHICH RUN THROUGH THE SAME WIRING HARNESS. *TR
- NHTSA ID
- 10676253
- Incident
- Jan 17, 2015
- Mileage
- 127,000 mi
ElectricalExterior lighting
Filed Dec 31, 2014
S101 SPLICER PACK OVERHEATS AND BURNT WIRING UNDER THE HOOD CAUSING TAIL LIGHT TO NOT WORK. *JS
- NHTSA ID
- 10669418
- Incident
- Dec 2, 2014
- Mileage
- 85,000 mi
ElectricalExterior lighting
Filed Dec 30, 2014
DASH LIGHTS DID NOT TURN ON WHEN THE HEADLIGHTS WERE TURNED ON. ALSO, RUNNING LIGHTS DID NOT TURN ON AFTER MY HEADLIGHTS WERE TURNED ON (FRONT AND REAR RIGHT). LEFT REAR TURN SIGNAL DOES NOT WORK. I WAS TOLD BY A MECHANIC THIS WAS DUE TO THE SPLICE PACK MELTING. HE ALSO INFORMED ME THIS WAS A KNOWN ISSUE WITH CHEVROLET AVEO'S. THIS SHOULD BE A MANUFACTURERS ISSUE AND NOT THE OWNERS IF IT IS A KNOWN HAZARDOUS ISSUE. *JS
- NHTSA ID
- 10669198
- Incident
- Dec 29, 2014
- Mileage
- 111,334 mi
Electrical
Filed Dec 26, 2014
2006 CHEVROLET AVEO, HAVE HAD RECALL NOTICE FOR SEVERAL MONTHS. HAVE HEARD NOTHING NEW, DRL FAIL REGULARLY AS WELL AS PASSENGER SIDE RUNNING LIGHTS AND DASHBOARD LIGHTS. HAS BEEN GOING ON FOR YEARS, SEVERAL MECHANICS HAVE BEEN ABLE TO MAKE SLIGHT MODIFICATIONS THAT FIX IT TEMPORARILY. AVEO OWNERS NEED A PERMANENT FIX IMMEDIATELY. *TR
- NHTSA ID
- 10668271
- Incident
- Dec 26, 2014
- Mileage
- 92,000 mi
Electrical
Filed Dec 22, 2014
TL* THE CONTACT OWNS A 2006 CHEVROLET AVEO. THE CONTACT STATED THAT WHEN THE KEY WAS INSERTED INTO THE IGNITION SWITCH, THE KEY WAS EXTREMELY HOT AND WAS NOT ABLE TO BE REMOVED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 130,000.
- NHTSA ID
- 10667658
- Incident
- Dec 16, 2013
- Mileage
- 130,000 mi
ElectricalExterior lighting
Filed Dec 16, 2014
THE FRONT SIGNAL LIGHT ON THE DRIVER'S SIDE STOPPED WORKING, SO I PURCHASED A BULB AND WHEN MY SON WENT TO REPLACE IT, IT WAS WORKING. ABOUT TWO WEEKS LATER, I WENT TO START THE CAR AND THE BATTERY WAS DEAD. THE BATTERY WAS CHARGED AND IT WORKED THE NEXT DAY. THE WINDSHIELD WIPER FLUID MOTOR DID NOT WORK FOR ABOUT TWO YEARS, BUT RECENTLY, IT STARTED WORKING AGAIN. THIS SOUNDS LIKE AN ELECTRICAL PROBLEM. I HAVE RECEIVED A RECALL NOTICE FOR THE DRL, BUT THEY DO NOT HAVE THE PART. *TR
- NHTSA ID
- 10664639
- Incident
- Dec 2, 2014
- Mileage
- 19,050 mi
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.