RoadVitals

1994 Chevrolet K2500

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
19
Latest Feb 25, 2015
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Oct 24, 2007
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
1
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 19 NHTSA owner-reported complaints for the 1994 Chevrolet K2500, most frequently naming the fuel system, brakes and visibility categories. 2 safety recalls have been issued covering this model year; 1 NHTSA investigation names it; and 2 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Fuel system419.0%
  • Brakes419.0%
  • Visibility314.3%
  • Engine29.5%
  • Driver assistance29.5%
  • Interior & seats14.8%
  • Other / unspecified14.8%
  • Powertrain (other)14.8%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

EQUIPMENT

Oct 24, 2007
121,680 units potentially affected
The defect: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
The risk: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
The remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
HONEYWELL INTERNATIONAL, INC.View on NHTSA.gov

FUEL SYSTEM, GASOLINE

May 19, 2006
88,303 units potentially affected
The defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
The risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
The remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
HONEYWELL INTERNATIONAL, INC.View on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA97023ClosedEngineering Analysis

DRIVER'S SEAT FRAME FAILURE

Opened Oct 31, 1997
Closed Jun 1, 1999

THE OFFICE OF DEFECTS INVESTIGATION HAS RECEIVED 375 REPORTS ALLEGING FAILURE OF THE DRIVER'S SEAT FRAME WHICH IS PRONE TO BREAKAGE AT THE LEFT FRONT ATTACHING POINT.WHEN THIS OCCURS, THE SEAT MAY TILT AWAY FROM THE RISER DURING ACCELERATING OR BRAKING.(SEE CLOSING REPORT)

SEATS

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Powertrain (other)
Filed Feb 25, 2015

CLUTCH PEDAL SLOWLY STARTED GETTING HARDER TO DEPRESS SINCE NEW (I AM THE ORIGINAL OWNER). I PUT ON MOSTLY HIGHWAY MILES FOR THE FIRST FEW YEARS. FIRST THE CLUTCH PEDAL TO ROD BUSHING/RETAINER WOULD WEAR OUT CAUSING CLUTCH TO SUDDENLY ENGAGE WITH NO WARNING. AFTER MULTIPLE BUSHINGS, THE CLUTCH MASTER CYLINDERS STARTED FAILING FROM TOO MUCH HYDRAULIC PRESSURE. AFTER A TOTAL CLUTCH SYSTEM REPLACEMENT AT 140K MILES, WE FOUND THE ROOT CAUSE TO BE THE FORK AND BALL STUD ATE INTO EACH OTHER DUE TO INSUFFICIENT LUBRICATION. CLUTCH WORKED LIKE NEW AFTER REPLACEMENT. AT 160K MILES CLUTCH IS BACK TO VERY STIFF AND PARTS ARE NOW FAILING AGAIN, EVEN WITH OFTEN GREASING THRU BELL HOUSING ZERK FITTING FOR BALL STUD. *JS

NHTSA ID
10690601
Incident
Feb 1, 2000
Mileage
100,000 mi
Driver assistanceEngineFuel system
Filed Jun 20, 2014

AFTER FLOORING THE GAS PEDAL, IT STUCK TO FLOOR CAUSED VEHICLE TO CONTINUE ACCELERATING. ONCE HAD TO SHUTOFF ENGINE ANOTHER TIME IT HAPPENED BRIEFLY AND FIXED ITSELF. UPON INSPECTION I NOTICED A PIECE OF METAL WIRE SPLINTERED AND WOULD GET CAUGHT IN OTHER PARTS WHEN FULLY DEPRESSING ACCELERATOR PEDAL. BOUGHT REPLACEMENT FOR THROTTLE CABLE LINK. I THINK THIS WILL FIX IT. *TR

NHTSA ID
10604667
Incident
Jul 18, 2012
Mileage
216,000 mi
Visibility
Filed Jul 18, 2003

SINCE IT DOESN'T RAIN MUCH IN PHOENIX AZ, THIS HAS ONLY HAPPENED TWICE. WHILE DRIVING IN A LIGHT RAIN, WITH THE WIPERS SET ON INTERMITTENT, THEY QUIT OPERATING AFTER A PERIOD OF TIME. QUITE DISTURBING WHEN YOU CANNOT SEE WHERE YOUR GOING. AFTER PULLING OFF OF THE HIGHWAY AND PAUSING FOR 20 MIN, THE WIPERS MAY AGAIN WORK. SOME TIMES IT TAKES A COUPLE OF HOURS. I HAVE TESTED ALL OF THE WIPER CIRCUITS VIA THE SERVICE MANUAL RECOMMENDATION, WITH OUT FINDING A FAILURE. *JB

NHTSA ID
10028549
Incident
Feb 8, 2001
Mileage
27,000 mi
Visibility
Filed Mar 6, 2003

THE WINDSHIELD WIPERS WERE INOPERATIVE.*JB

NHTSA ID
10010063
Incident
Mar 8, 2002
Mileage
153,000 mi
Engine
Filed Aug 1, 2001

LOW POWER AND "SERVICE ENGINE" LIGHT WOULD COME ON PERIODICALLY. DEALER "SHOTGUNNED" PARTS BUT DID NOT FIX PROBLEM. GOT MANUFACTURER INVOLVED AND ADMITTED TO A KNOWN PROBLEM WITH THE ENGINE CONTROL CHIP. CHIP WAS REPLACED WITH ONE HAVING A HANDWRITTEN PART NUMBER AND NO MORE PROBLEM. AM AWARE THAT MANY OTHER OWNERS EXPERIENCE THIS SAME PROBLEM AND CANNOT GET IT FIXED. SOMEONE NEEDS TO "TELL THE WORLD" SINCE THE MANUFACTURER CONTINUES TO HIDE THE PROBLEM.*AK

NHTSA ID
749596
Tires & wheels
Filed Jun 5, 2001

. I STARTED TO FEEL A SLIGHT VIBRATION OCCURRING IN THE TRUCK. AT THIS TIME I WAS DRIVING ABOUT 45 MPH. I BEGAN TO EXPERIENCE AN INCREASING NOISE LEVEL FROM THE TIRES. ABOUT 1 TO 2 MINUTES LATER I HEARD A LOUD BANG. THEN I EXPERIENCED TREAD SEPARATION FROM THE FRONT LEFT TIRE. FORTUNATELY I DID NOT HAVE AN ACCIDENT.*AK (DOT NUMBER: VDW8R4A227 TIRESIZE: LT26575R16)

NHTSA ID
746429
Incident
May 31, 2001
Brakes
Filed Jan 16, 2001

CONSUMER BECAME STUCK IN A SNOW DRIFT IN WHICH THE BRAKE WARNING LIGHTS STARTED FLASHING. *SLC

NHTSA ID
559004
Incident
Nov 10, 2000
Other / unspecified
Filed Jul 24, 2000

SPARE TIRE HOIST AND STORAGE UNDER THE BED OF THE TRUCK FAILED SENDING SPARE TIRE LOOSE ONTO ROADWAY. EXTREMELY DANGEROUS TO MOTORISTS BEHIND. THE CABLE HOLDING THE TIRE ON THE TRUCK BROKE. ALTHOUGH I DO NOT HAVE STATISTICAL PROOF, THIS SPARE TIRE HOIST IS FAILING MORE THAN NECESSARY AS I HAVE BEEN LOOKING UNDER LATE MODEL TRUCKS AND SEEING THE SAME FRAYED CABLE PROBABLY INDICATING FAILURE AS OCCURRED TO ME. CALLED CHEVROLET, CLAIM NUMBER C984196 AND WAS STONEWALLED DUE TO MILEAGE OF VEHICLE. THIS IS A SAFETY ISSUE NOT A MILIEAGE ISSUE/*AK

NHTSA ID
725882
Incident
Jul 15, 2000

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

130089009

ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

020864016

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

SOME CUSTOMERS MAY COMMENT ON FRONT DOOR HINGE PIN BUSHING WEAR, FRONT DOOR SAG, OR DOOR CHUCKING MOVEMENT IN EXTREME OPERATING CONDITIONS. *TT

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Chevrolet K2500 by model year
YearComplaintsRecallsInvestigationsIssue Index
1996120
1995472155.0
1994Viewing192143.2
1993820
1992520
1991520
1990330
1989430
1988020

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.