2002 Chevrolet S10 Body & structure Problems

TL* THE CONTACT OWNS A 2002 CHEVROLET S-10. WHILE REFUELING THE VEHICLE, THE CONTACT NOTICED THAT FUEL WAS LEAKING. THE DEALER STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 86,000. UPDATED 11/26/14*CN THE CONSUMER STATED THE VEHICLE HAD TWO GAS LEAKS. UPDATED 10/5/2015 *JS

NHTSA ID

10643390

Incident

Aug 1, 2014

Mileage

86,000 mi

TL* THE CONTACT OWNS A 2002 CHEVROLET S10. THE CONTACT STATED THAT WHILE OPENING THE REAR TAILGATE DOOR, THE DOOR FRACTURED BECAUSE THE HINGES AND THE CABLES WERE SEVERELY RUSTED. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 89,000. THE VIN WAS UNAVAILABLE. *TR

NHTSA ID

10502812

Incident

Mar 13, 2013

Mileage

89,000 mi

TL* THE CONTACT OWNS A 2002 CHEVROLET S10. WHILE DRIVING APPROXIMATELY 35 MPH, THE SPARE TIRE LOCATED UNDER THE VEHICLE DETACHED. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE CABLE THAT HELD THE TIRE IN PLACE WAS FRACTURED. ALSO, THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE ON THE FRONT DRIVER'S SIDE DOOR WAS FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DOOR HANDLE WAS REPLACED HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS FOR THE SPARE TIRE CABLE. THE APPROXIMATE FAILURE MILEAGE WAS 89,000.

NHTSA ID

10471235

Incident

Aug 13, 2012

Mileage

89,000 mi

2002 CHEVY S10 LS CREW CAB THE DOOR STRIKERS CAVED INTO THE FRAME ON BOTH SIDES DRIVERS SIDE AND PASSENGER SIDE.THIS HAPPENED WITH IN ONE DAY OF EACH OTHER. ON PHOTOGRAPHED INSPECTION THE STEEL HAD RIPPED IN THE SHAPE OF THE CLIP BEHIND THE DOOR STRIKERS AN OBVIOUS ENGINEERING FLAW IN DESIGN,I TOOK IT TO THE DEALER WHO ACKNOWLEDGED THE OBVIOUS DESIGN FLAW LAUNCHED A COMPLAINT WITH PHOTOS HE TOOK AS WELL. CHEVY SAID THE TRUCK WAS TO OLD, EVIDENTLY THE DOORS CAN FALL OFF YOUR TRUCK IN 8 YEARS AND CHEVY DOES NOT CARE. I HAD TO WELD THE STEEL MY SELF SINCE THE DOORS WOULD NOT SHUT. CHEVY WILL BE HIT WITH A CLASS ACTION LAWSUIT EVENTUALLY WHEN SOMEONE FALLS OUT OF THEIR CRAPPY TRUCK. UNLIKE TOYOTA WHO IS TAKING CARE OF THEIR CUSTOMERS CHEVY WILL JUST GIVE YOU THE MIDDLE FINGER. I WILL NEVER BUY ANOTHER CHEVY TRUCK UNLESS IT IS A 74 OR UNDER.SHAME ON CHEVY FOR SELLING SHOTTY CARS AND TRUCKS NO WONDER THEY WERE GOING OUT OF BUSINESS. NOW MY DOOR LOCK ON THE DRIVERS SIDE WON'T LOCK THE PLASTIC SEAT HANDLE SNAPPED OFF AND THE VISORS ON BOTH SIDE THE PLASTIC MIRROR HINGES JUST CRUMBLED BAD PLASTIC I CAN LIVE WITH BUT DOOR STRIKERS FALLING INTO THE FRAME I JUST CAN'T CONDONE THAT. THE 4 WHEEL DRIVE HAS NEVER WORKED RIGHT SINCE DAY ONE ,WHAT A PIECE OF JUNK. A REAL WASTE OF MONEY DIDN'T EVEN LAST 10 YEARS. CUSTOMER NO SERVICE AT CHEVY WAS A WASTE OF TIME AND FRUSTRATING. I DO NOT BELIEVE THAT A SAFETY ISSUE SUCH AS THE DOOR STRIKERS RIPPING OUT IS AN ISSUE OF BEING TO OLD IT IS A SAFETY ISSUE PERIOD AND NEEDS TO BE TAKEN CARE OF BY CHEVY. *TR

NHTSA ID

10355872

Incident

Jul 28, 2010

Mileage

150,000 mi

TL*THE CONTACT OWNS A 2002 CHEVROLET S10. WHILE THE VEHICLE WAS BEING REPAIRED AT AN INDEPENDENT REPAIR SHOP FOR ROUTINE MAINTENANCE SHE WAS INFORMED THAT THE FRAME WAS CRACKED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE SHE WAS INFORMED THAT THE FRAME WAS CRACKED BUT THEY WERE UNAWARE WHAT CAUSED IT CRACK. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 91,628.

NHTSA ID

10353449

Incident

May 17, 2010

TL* THE CONTACT OWNS A 2002 CHEVROLET TRAILBLAZER S-10. THE CONTACT STATED IN RAINY WEATHER, THE RAIN WATER WOULD LEAK INTO THE VEHICLE FROM THE DRIVERS SIDE WINDOW. THE DEALER ADVISED THE FAILURE WAS DUE TO INCORRECT INSTALLATION OF THE DRIVER'S SIDE DOOR. THE CONTACT WAS ADVISED THE REPAIR WOULD BE AT HER EXPENSE. THE CURRENT AND FAILURE MILEAGES WERE 47,813. UPDATED 07/06/10. *LJ UPDATED 07/19/10*JB

NHTSA ID

10328565

Incident

May 3, 2010

Mileage

47,813 mi

FRAME CRACK PASSENGER SIDE. 2002 S-10. *TR

NHTSA ID

10328272

Incident

Aug 23, 2005

Mileage

52,634 mi

TL*-THE CONTACT OWNS A 2002 CHEVROLET S10. THE CONTACT OBSERVED WHEN THE VEHICLE WAS PARKED THAT THE SPARE TIRE UNDER BODY ATTACHMENT WAS CORRODED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND REPAIRED UNDER THE SERVICE WARRANTY. THE IDENTICAL FAILURE OCCURRED ON A SEPARATE OCCASION IN NOVEMBER OF 2009. THE VEHICLE WAS NOT REPAIRED FOR THE MALFUNCTION. THE FAILURE MILEAGE WAS 25,000. THE CURRENT MILEAGE WAS 56,000.

NHTSA ID

10326387

Incident

Jul 1, 2002

Mileage

25,000 mi

DOOR HINGES WERE WELDED FROM FACTORY THE WELDS LOOKED POOR JUST SPOT WELDED. *TR

NHTSA ID

10284617

Incident

Aug 18, 2009

Mileage

110,000 mi

TL*THE CONTACT OWNS A 2002 CHEVROLET S10. WHILE DRIVING APPROXIMATELY 10 MPH AND EXITING A PARKING LOT, THE CONTACT HEARD A LOUD NOISE OUTSIDE OF THE VEHICLE. IMMEDIATELY, THE VEHICLE WAS PULLED OVER AND THE DRIVER OBSERVED THAT THE DRIVER'S SIDE TAILGATE CABLE FAILED WITHOUT WARNING. WHILE THE VEHICLE WAS IN OPERATION, THE TAILGATE DRAGGED ONTO THE ROAD SURFACE DUE TO THE FAULTY CABLE. THE TAILGATE WAS REMOVED FROM THE VEHICLE. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. SHE HAS PICTURES OF THE FAILURE. THE FAILURE MILEAGE WAS 49,000 AND CURRENT MILEAGE WAS 50,000.

NHTSA ID

10273095

Incident

May 23, 2009

Mileage

49,000 mi

THIS IS THE THIRD VEHICLE OF THIS TYPE THAT I HAVE HAD TO HAVE A DOOR HINGE, BUSHINGS AND/OR HINGE PINS REPAIRED ON. 2004 CHEVROLET BLAZER FOUR DOOR (ODI NUMBER) 10255992. 2003 CHEVROLET BLAZER TWO DOOR (ODI NUMBER) 10256634. THE DOOR IS DROPPING CAUSING A PROBLEM TO EITHER OPEN OR CLOSE THE DOOR. DOOR STARTED CREAKING ABOUT A MONTH AGO AND SUBSEQUENTLY BECAME A SAFETY PROBLEM TO CLOSE IT PROPERLY. IT WAS RUBBING ON THE LOCK STRIKE. DOOR WAS TAKEN TO THE DEALER AFTER THE OTHER TWO WERE FOUND TO HAVE A PROBLEM WITH THE DOORS. I PRESUME THAT THE SAME REPAIRS WERE MADE TO THIS AS IT IS STILL IN THE DEALERS SHOP AS OF TODAY. WHEN ALL IS SAID AND DONE IT WILL HAVE COST FOUR HUNDRED DOLLARS PLUS TO REPAIR THESE DOORS AND MAKE THEM SAFE. IT IS NOT A NEW PROBLEM FOR GM AS IT HAS BEEN GOING ON IN VARIOUS MODELS SINCE THE 80'S. *TR

NHTSA ID

10257057

Incident

Jan 29, 2009

Mileage

51,437 mi

TL*THE CONTACT OWNS A 2002 CHEVROLET S10. THE CONTACT STATED THAT THE TAILGATE STRAPS FAILED AND WERE RUSTED. THE DEALER STATED THAT NHTSA WOULD BE THE ONE RESPONSIBLE FOR ISSUING A RECALL FOR THIS FAILURE. THERE ARE RECALLS ON OTHER CHEVROLET VEHICLES, BUT NOT THE CONTACT'S MODEL. THE FAILURE MILEAGE WAS 65,000.

NHTSA ID

10256351

Incident

Jan 18, 2009

Mileage

65,000 mi

TAILGATE OF S10 FLEW OFF BACK OF TRUCK. *TR

NHTSA ID

10252576

Incident

Nov 1, 2008

TAIL GATE CABLES ON 2 YEAR OLD S-10 TRUCK FAILED. DEALER WOULD NOT COVER COST OF REPLACEMENT. TWO YEARS LATER COMPANY HAD A RECALL FOR REPLACEMENT AND DEALER STILL WOULD NOT REIMBURSE COST OF REPLACEMENT. CALLED GM AND FOLLOWED THEIR INSTRUCTIONS TO SEND IN RECEIPT FOR REIMBURSEMENT BUT NEVER HEARD FROM THEM, CALLS NOT RETURNED. COMPANY AND DEALER WERE LONG ON TALK, VERY SHORT ON SERVICE. THIS IS ONE OF THREE SERIOUS S-10 DEFECTS, SO FAR. *TR

NHTSA ID

10243938

Incident

Jul 24, 2005

Mileage

20,000 mi

I AM THE SECOND OWNER OF MY S-10 ZR2, THE 3RD DOOR HAS BEEN UNUSABLE WITH SUBSTANTIAL COSTS PUT INTO IT. THIS HAPPENED TWICE UNDER WARRANTY AND WAS FIXED. IT WOULD BE NICE IF CHEVROLET WOULD DO SOMETHING TO HELP THE OWNERS OF THESE VEHICLES BECAUSE IT BECOMES VERY DANGEROUS TO HAVE SOMEONE RIDE IN THE THIRD SEAT. *TR

NHTSA ID

10235494

Incident

Apr 28, 2008

TAILGATE CABLE SNAPPED WHILE TAILGATE WAS DOWN. CLOSER INSPECTION REVEALS CORROSION INSIDE THE CABLE. NO UNUSUAL WEIGHT WAS PLACED ON TAILGATE. I BELIEVE THIS ISSUE WHICH WAS RECALLED IN THE SILVERADO LINE SHOULD ALSO BE RECALLED IN THE S-10 LINE. *TR

NHTSA ID

10234744

Incident

Jul 16, 2008

Mileage

55,000 mi

TAILGATE HINGE AND CABLE ASSEMBLY RUSTED AND FAILED. *TR

NHTSA ID

10230257

Incident

Jun 8, 2008

Mileage

54,543 mi

THIRD DOOR HANDLE/LATCH KEEPS BREAKING MAKING THIS DOOR UNUSABLE. THIS HANDLE HAS BEEN REPLACED THREE TIMES AND IS NOW BROKEN AGAIN. ANYONE USING THE JUMPSEAT WOULD BE TRAPPED IN THE VEHICLE AND/OR HAVE A VERY DIFFICULT TIME EXITING THE VEHICLE IN AN EMERGENCY. *TR

NHTSA ID

10209027

Incident

Oct 9, 2007

I OWN A 2002 CHEVROLET S-10 WITH 72,000 MILES. SINCE PURCHASING THE VEHICLE, THE DOOR HINGE PIN BUSHINGS HAVE FAILED, RESULTING IN THE VEHICLE DOORS FALLING OUT OF ALIGHMENT AND OPENING WHILE DRIVING. THE DEALERSHIP, AND GM, WHILE ACKNOWLEDGEING THE DESIGN FLAW HAVE FAILED TO DO ANYTHING. I HAVE RESEARCHED THIS PROBLEM ON THE INTERNET AND HAVE FOUND IN TO BE A WIDE SPEAD SITUATION WITH ALL GM MEDIUM DUTY DOOR HINGES. THIS PROBLEM STARTED WITH THE INTRODUCTION OF THE WELDED DOOR HINGES RATHER THAT THE BOLT ON TYPE. THIS SEEM TO BE A VERY SERIOUS SAFETY CONCERN TO ME, AND I CANNOT UNDERSTAND WHY GM IS NOT WILLING TO FIX THIS PROBLEM.

NHTSA ID

10193802

Incident

Jun 14, 2007

Mileage

72,000 mi

2002 CHEVROLET S-10 TAILGATE CABLE WAS DEFECTIVE. ONE OF THEM BROKE WITHOUT WARNING. UPON INSPECTION THE OTHER CABLE WAS FAULTY AND LIKELY TO BREAK ALSO. *AK SINCE I WAS STANDING ON THE TAILGATE AT THE TIME, I WAS LUCKY TO AVOID INJURY WHEN THE CABLE BROKE.

NHTSA ID

10190591

Incident

Apr 15, 2007

Mileage

84,509 mi

I HAVE A 2002 CHEVROLET S10 ZR2. IT HAS HAD MANY PROBLEMS IN THE FRONT END, IT WAS EVENTUALLY DISCOVERED TO HAVE NUMEROUS CRACKS AND BROKEN WELDS, MOSTLY ON THE RIGHT SIDE. AT THIS POINT GM HAS OFFERED A 70/30 SPLIT ON REPAIRS, WHICH WE RELUCTANTLY AGREED TO BECAUSE WE NEEDED THE VEHICLE REPAIRED. NOW THAT THE FRAME HAS BEEN HAPHAZARDLY REPAIRED BY A DIFFERENT DEALER, BECAUSE THE DEALER THAT WE PURCHASED IT FROM REFUSED TO LOOK AT IT, WE FEEL THAT IT IS STILL A SAFETY HAZARD AND WE ARE TRYING TO GET IT REPAIRED CORRECTLY. WE WANT PROPER REPAIRS FOR OUR VEHICLE, BUT ,TO ALSO ALERT OTHERS THAT THERE MAY BE PROBLEMS WITH THE ZR2 FRAMES. THE ORIGINAL FRAME IS STILL IN THE POSSESSION OF TURNPIKE CHEVROLET IN NITRO, WV. *JB

NHTSA ID

10188664

Incident

Mar 30, 2007

Mileage

80,000 mi

THE DRIVER'S SIDE DOOR IS LOOSE. ONE CAN LITERALLY JIGGLE THE DOOR APPROXIMATELY HALF OF A CENTIMETER UP AND DOWN. THE AUTO DEALERSHIP IN PORTLAND, MAINE (FOREST CITY CHEVROLET - NOW CALLED QUIRK CHEVROLET) ADVISED ME THAT THEY COULD FAIL MY INSPECTION A COUPLE OF YEARS AGO - THAT THERE HAD BEEN REPORTS OF THIS AND WHAT THE PROGRESSION WOULD BE OF SUCH. THE DOOR DID NOT JIGGLE AT ALL DURING THAT TIME AND WAS OPERATING PROPERLY. IT DID PASS MAINE'S TOUGH INSPECTION LAW DURING SAID INITIAL NOTIFICATION BY THE DEALER (INSPECTED BY VIP AUTO, SOUTH PORTLAND, MAINE). *JB

NHTSA ID

10175690

Incident

Dec 10, 2006

Mileage

108,300 mi

I WAS UNLOADING SOME LIMBS AND BRUSH INTO A BRUSH PILE FROM THE BACK OF MY 2002 CHEVROLET S-10 TRUCK WHEN BOTH TAILGATE CABLES SNAPPED AND I FELL INTO THE PILE. I WEIGH 200 POUNDS AND THE LIMBS I WAS UNLOADING WEIGHED ABOUT 20 POUNDS. I WAS NOT INJURED AND THERE APPEARS TO BE NO DAMAGE TO THE TAILGATE ITSELF. I WAS LOOKING ONLINE TO ORDER NEW PARTS WHEN I FOUND ABOUT A HUNDRED SIMILAR COMPLAINTS, SOME WITH INJURIES, AND STILL NO RECALL. I BECAME ANGRY WHEN I FOUND OUT GM KNOWS ABOUT THIS PROBLEM AND HAS IGNORED THEIR CUSTOMERS' SAFETY. ALSO, THE CABLES ARE RIVETED IN WHICH MEANS YOU HAVE TO REPLACE THE ENTIRE ASSEMBLY WHICH IS $60.00 FOR ONE SIDE THEREFORE TOTAL COST IS AROUND $120.00. *NM

NHTSA ID

10169132

Incident

Sep 23, 2006

Mileage

87,000 mi

I WAS LOADING A STORAGE TRUNK ONTO THE BED OF MY 2002 S10 WHEN BOTH TAILGATE SUPPORT CABLES SNAPPED AND DROPPED THE TRUNK OFF OF THE REAR OF THE TRUCK. LUCKILY I WAS NOT STANDING BEHIND IT. I AM AWARE OF THE RECALL ON TAILGATE STRAPS FOR FULL SIZE CHEVROLET TRUCKS, AND WOULD LIKE TO SEE THE RECALL EXPANDED TO MY MODEL TRUCK ALSO SO I CAN GET IT FIXED. I USE THE TRUCK FREQUENTLY TO CARRY CARGO. *JB

NHTSA ID

10168801

Incident

Sep 16, 2006

Mileage

64,800 mi

TAILGATE CABLE BROKE WITH LESS THAN 75 LBS (MY 7YR OLD DAUGHTER) SITTING ON TAILGATE. CABLES APPEARED TO BE CORRODED DUE TO A COATING ON THEM THAT ALLOWED MOISTURE TO COME IN CONTACT WITH CABLE. *JB

NHTSA ID

10167734

Incident

Sep 8, 2006

Mileage

42,360 mi