RoadVitals

2003 Chevrolet Silverado 2500 Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
15
Latest Oct 29, 2018
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 449 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2003 Chevrolet Silverado 2500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 15 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

Shown in the owner’s own words, exactly as filed

Body & structureBrakesSuspension
Filed Oct 29, 2018

BODY AND UNDER BODY RUST AND ROT TO INCLUDE FRAME, BRAKE LINES AND SHOCK MOUNTS. BRAKE LINES FAILED WHILE I WAS DRIVING, THANKFULLY AT SLOW SPEEDS AND WAS ABLE TO ACTIVATE THE EMERGENCY BRAKE.

NHTSA ID
11143678
Incident
Jan 1, 2010
Mileage
98,000 mi
Body & structure
Filed Jun 16, 2017

NOT MY VEH. NEVER HAS BEEN, TOLD DEALER 3 TIMES, STILL GETTING NOTICES.

NHTSA ID
10995531
Incident
Jun 12, 2017
Body & structureBrakes
Filed Jan 30, 2017

ROCKER PANELS AND CAB CORNER RUSTED OUT, WAS ABLE TO PUSH MY FINGER THROUGH THE PAINT. HAD THEM REPLACED IN SPRING OF 2014. REPLACED A REAR BRAKE LINE AT THE TIME DUE TO EASE OF ACCESS WITH BOX REMOVED. SPRING OF 2016, I HAD A FRONT BRAKE LINE FAIL WHILE APPROACHING A STOP SIGN. HAD ENOUGH BRAKING LEFT TO STOP INT TIME. REPLACED FRONT BRAKE LINES DUE TO RUST. REAR SECTION OF FRAME IS RUSTING ALONG WITH LINES ON DIESEL FUEL COOLER AND FRONT CONTROL ARMS. THIS IS NOT MY PRIMARY VEHICLE. WE USE IT FOR TRIPS AND TO PULL OUR CAMPER. I HAVE TRIED TO DRIVE IT AS LITTLE AS POSSIBLE ON SALTY AND SLOPPY ROADS. THE PAINT ON OUTSIDE AND THE INTERIOR LOOKS GREAT. I AM CONCERNED ON HOW MUCH LONGER IT WILL BE SAFE TO DRIVE AND TOW.

NHTSA ID
10948510
Incident
Apr 10, 2014
Mileage
95,000 mi
Body & structureElectricalEngine
Filed Jun 20, 2016
Fire reported

TRAVELING ON HIGHWAY WHEN SMOKE STARTED COMING FROM THE DASHBOARD. PULLED OVER AND WITHIN SEVERAL MINUTES THE WHOLE TRUCK WAS ON FIRE.

NHTSA ID
10875454
Incident
Jun 20, 2016
Mileage
107,000 mi
Body & structureBrakesElectrical
Filed Jan 6, 2016

AT ABOUT 80,000 MILES BRAKE FAILURE DUE TO RUSTED THROUGH BRAKE LINES.A LEAKING FUEL LINE WAS REPLACED DUE TO RUST. GROUNDING CABLE TO THE ENGINE BLOCK NEEDED TO BE REPLACED DUE TO EXCESSIVE CORROSION. EXHAUST SYSTEM FROM ENGINE BLOCK TO TAIL PIPE HAS BEEN REPLACED, INCLUDING BOTH MANIFOLDS, DUE TO RUST. THE FRONT AND REAR BUMPERS ARE RUSTING THROUGH. NONE OF THESE DEFECTS HAVE RESULTED IN ANY ACCIDENTS.

NHTSA ID
10818554
Incident
Jan 15, 2014
Mileage
80,000 mi
Body & structureBrakesEngine
Filed Sep 3, 2013
Crash reported

WE WERE TRAVELING EAST ON I-90 IN MASS. TRAFFIC CAME TO A SUDDEN STOP. WHEN THE BRAKES WERE APPLIED THE TRUCK BEGAN TO SLOW AND THEN THE BRAKE PEDAL WENT TO THE FLOOR. UPON INVESTIGATION AFTER THE CRASH WE FOUND AT LEAST TWO BADLY CORRODED BRAKE LINES THAT HAD BURST.*JB

NHTSA ID
10538490
Incident
Aug 30, 2013
Mileage
33,500 mi
Body & structureBrakesDriver assistance
Filed Jul 19, 2013

DEPRESSED BRAKE PEDAL WHILE HOOKING TO TRAILER PREPARING TO HAUL FARM EQUIPMENT. THE PEDAL WENT TO THE FLOOR AND I FOUND FLUID RUNNING DOWN THE FRAME OF THE TRUCK CHECKED LINES AND FOUND BURST LINE AND ALL LINES LOOKED TERRIBLY RUSTED/ROTTEN. THIS COULD HAVE BEEN CLASSIFIED AS A NEAR MISS SINCE I WAS ON A GRAVEL HILLSIDE AND HAD I BEEN HOOKED TO THE TRAILER I WOULD HAVE HAD A VEHICLE TOTALLY OUT OF CONTROL MERGING INTO TRAFFIC. *TR

NHTSA ID
10525721
Incident
Jul 18, 2013
Mileage
162,000 mi
Body & structureBrakes
Filed Jul 15, 2013
Crash reported

WHILE DRIVING THE BRAKES COMPLETELY FAILED WITH NO WARNING. THE PEDAL WENT TO THE FLOOR AND JUST KEPT GOING INTO THE REAR OF THE CAR IN FRONT OF ME. I WAS TRAVELING ABOUT 25MPH THE FRONT BUMPER HAS TO REPLACED. NO AIR BAG DEPLOYMENT. *TR

NHTSA ID
10525023
Incident
Jul 12, 2013
Mileage
61,000 mi
Body & structureBrakesFuel system
Filed Feb 1, 2012

2003 CHEVY 2500HD TRUCK BRAKE PEDAL WENT TO THE FLOOR WHEN LEAVING GARAGE.....UNDER VEHICLE FOUND BRAKE FLUID PUDDLE....UPON INSPECTION FOUND SEVERELY RUSTED BRAKE LINE WAS LEAKING.....YEAR PRIOR HAD SAME ISSUE WITH A DIFFERENT LINE, SO CHANGED OUT LINE. EVEN CHANGED A RUSTED LINE THAT WASN'T LEAKING....WHEN FILLED RESERVOIR WITH FLUID AND PRESSED PEDAL, BRAKE LINE GOING TO REAR OF TRUCK IN AN OBSCURED, ABOVE THE GAS TANK LOCATION, STARTED TO LEAK....ONCE AGAIN .....SEVERELY RUSTED BRAKE LINE, IN AN AREA FREE FROM ANY ROAD DEBRIS....SO ALAS, AFTER DROPPING THE GAS TANK AND REPLACING THIS LINE, WHICH MEANT EVERY LINE HAS BEEN REPLACED......NO LEAKS!!! WHAT IS GOING ON WITH THESE LINES.....I BABY THIS TRUCK AND IT IS IN THE GARAGE 95% OF THE TIME ALWAYS CLEAN...THIS SHOULD NEVER HAVE HAPPENED!!!! AFTER BEING A CHEVY MAN ALL MY LIFE.......I'M DONE.... DRIVE SHAFT, FUEL TANK GUARD, AND FUEL LINES AND FILTER ALL RUSTED.....FROM WHAT????? *TR

NHTSA ID
10446150
Incident
Jan 28, 2011
Mileage
51,000 mi
Body & structureBrakes
Filed Sep 21, 2011

LOST ALL BRAKING ABILITY. FOUND SEVERLY ROTTED BRAKE LINE . THIS HAS ALSO OCCURRED 2 ADDITIONAL TIMES ATER FIRST ISSUE. *TR

NHTSA ID
10426692
Incident
Nov 10, 2010
Mileage
71,080 mi
Body & structureInterior & seats
Filed Jul 4, 2011

2003 CHEVY SILERADO TAILGATE POPS OPEN, HARD TO CLOSE AND HAS BEEN FIXED 3 TIMES. THIS IS AN ACCIENDENT WAITING TO HAPPEN BECAUSE CARGO CAN FALL OUT OF THE BED. I SPOKE WITH OTHERS AND THEY HAVE REPORTED THE SAME. *TR

NHTSA ID
10410381
Incident
Jun 28, 2011
Body & structureBrakes
Filed Sep 25, 2010

HAVE 38,597 ON MY 2003 CHEVY SIL HD 4X4, HAD TO REPLACED ALL BRAKE ROTORS,BRAKES,CALIPERS. RUSTED SO BAD THEY WERE NOT WORKING? DRIVE SHAFT AND ALL UPPER AND LOWER CONTROL ARMS AND FRAME RUSTED? LIKE ITS 50 YEARS OLD. LIVE IN VA? WORST I'VE EVER SEEN! SOMETHING SHOULD BE DONE, DID MY METAL COME FROM CHINA? *TR

NHTSA ID
10357497
Incident
May 1, 2010
Mileage
38,000 mi
Body & structureBrakes
Filed Feb 26, 2010

RUSTED OUT BRAKE LINES WITH SUBSEQUENT LOSS OF BRAKES. THIS IS THE SECOND TIME THE BRAKE LINES FAILED. LINES WERE REPLACED. DAMAGED LINES WERE SAVED AND ARE AVAILABLE FOR INSPECTION. DIMMITT CHEVROLET AND GENERAL MOTORS CUSTOMER ASSISTANT CENTER REFUSED TO INVESTIGATE THIS PROBLEM! *TR

NHTSA ID
10314515
Incident
Sep 11, 2007
Mileage
17,000 mi
Body & structureBrakesElectrical+8 more
Filed Jun 12, 2006

CONSUMER COMPLAINT CONCERNING TRANSMISSION FAILURES ON 2003 SILVERADO. *TS THE TRANSMISSION FLUID WAS BURNT, THE REVERSE GEAR WAS INOPERABLE AND THE TRANSMISSION SHIFTER WAS LOOSE. THE POWER STEERING FLUID WAS LOW. FLUID WAS LEAKING FROM THE GEAR BOX. THE FRONT SEAL ON THE POWER STEERING PUMP WAS WORN AND LEAKING, AS WELL AS THE LOWER HOSE. THE WATER PUMP GASKET AND LOWER RADIATOR HOSE WAS LEAKING. THE BATTERY WAS REPLACED BECAUSE IT WOULD NOT HOLD A CHARGE. THE A/C WOULD ONLY BLOW OUT AIR FROM THE DEFROST VENTS. THE A/C HEATER MODE DOOR ACTUATOR WAS WORN. THE CHECK ENGINE LIGHT ILLUMINATED. THE FUEL FILTER WAS REPLACED. THE PANEL ON THE DRIVERS SEAT WAS WARPED. THE TIRES WERE REPLACED, HOWEVER MONTHS LATER ONE OF THE TIRES DEVELOPED A SLOW LEAK, DUE TO A PIN HOLE LOCATED IN THE SIDEWALL. THE REAR PADS AND ROTORS WERE REPLACED. THE FRONT AND REAR SHOCKS WERE REPLACED. THE TAIL GATE SUPPORT CABLES WERE REPLACED. THE REAR TIRE BLEW OUT WHILE DRIVING. THE SECOND ROW SEAT BELT WAS INOPERATIVE. *JB

NHTSA ID
10160513
Incident
Jan 15, 2005
Mileage
54,385 mi
Body & structure
Filed Jun 24, 2005

REPLACEMENT OF THE FAULTY TAIL GATE ON THE 2003 CHEVROLET C2500. *MR GM LED THE CONSUMER TO BELIEVE THAT THE TAILGATE HE REPLACED WAS GOING TO BE REPLACED BY THEM WITH THE ORIGINAL PARTS IF THE DEALER AGREED THE PROBLEM WAS SAID TO BE CAUSED BY THE TAILGATE CABLES. *SC *JB

NHTSA ID
10127951
Incident
Jun 24, 2005

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .