2003 Chevrolet Silverado 2500 Electrical Problems

BEEN HAVING PROBLEMS SLOWLY WITH THE BATTERY RUNNING OUT BECAUSE SOMETHING IS STILL RUNNING IN THE VEHICLE BUT EVERYTHING IS OFF. THE GAS GAUGE GEAR CONTROL LIGHTING ON THE PANEL DOOR ON THE PASSENGER SIDE WILL NOT LOCK SPEEDOMETER IS NOT WORKING GAS GAUGE IS NOT WORKING WAS CHECKED BY A MECHANIC AND HE ADDRESS THAT SOMETHING IS NOT CONSTANT RUNNING EVEN THOUGH EVERYTHING IS TURNED OFF THAT CAUSE THE BATTERY TO RUN DOWN WHEN IT IS OFF. ALSO THE LIGHTS DON'T LIGHT ON THE RIGHT SIDE STAYS ON AND NEVER GOES OFF WHEN RUNNING THE VEHICLE. I NOTICED THIS ON A LOT OF 2500 CHEVY TRUCKS. WE HAVE TAKEN THIS VEHICLE IN TO BE CHECK. PLEASE HELP US TO RESOLVE THIS PROBLEM AS SOON AS POSSIBLE. THANK YOU FOR YOUR TIME. LOOKING FORWARD TO HEARING BACK FROM YOU SUN.

NHTSA ID

11217532

Incident

May 7, 2017

TAILGATES CABLES NEEDS TO BE REPLACE IT....

NHTSA ID

11091719

Incident

Dec 15, 2017

INSTRUMENT CLUSTER PANEL OF ALL GAUGES INCLUDING SPEEDOMETER AND GEAR SELECTION ' GAUGES CAN QUIT WORKING WITH NO WARNING , LEAVING THE DRIVER UNAWARE OF SPEED OR DISTANCE TRAVELED. ALSO NOT KNOWING WHAT POSITION THE GEAR SELECTOR IS IN . ( PARK, NEUTRAL , DRIVE ETC. ) COULD ALLOW THE VEHICLE TO DRIFT AWAY ON IT OWN WITH NO ONE BEHIND THE WHEEL WHEN NOT BEING DRIVEN . CAN HAPPEN AT ANY MOMENT , ANY PLACE !

NHTSA ID

11088494

Incident

Apr 16, 2018

Mileage

72,000 mi

THE ISSUE I'M REPORTING TOOK PLACE IN MY 2003 CHEVY SILVERADO 2500HD VIN: [XXX] BUT THE VEHICLE ITSELF WAS NOT AT FAULT. THE PROBLEM WAS FROM A EVERSTART MAXX BATTERY SERIAL# JCH1600480782 MANUFACTURED BY JOHNSON CONTROLS INC, SOLD BY WALMART. I NOTICED A PROBLEM ON 7/25/2017 AFTER DRIVING MY VEHICLE ON THE HIGHWAY WHEN NEEDING TO USE THE WINDSHIELD WASHER TO CLEAN INSECTS OFF TO IMPROVE VISIBILITY. WHEN I USED THE CONTROL TO ACTIVATE THE WINDSHIELD WASHER NOTHING HAPPENED. AFTER ARRIVING HOME I ATTEMPTED TO FILL THE WASHER FLUID BUT IT WAS ALREADY HALF FULL. I LOOKED UNDERNEATH THE TRUCK AND NOTICED LEAKING WASHER FLUID. I THOUGHT MAYBE THERE WAS A LEAK SOMEWHERE SO I INVESTIGATED IT. TO GET TO THE WASHER BOTTLE THE BATTERY MUST BE REMOVED AND WHEN REMOVED IT WAS EVIDENT THAT THE BATTERY WAS LEAKING ACID EVERYWHERE. SOME ACID DID GET ON MY CLOTHING AND ATE THROUGH IT BUT THANKFULLY NONE MADE CONTACT WITH MY SKIN. THE BATTERY SITS ABOVE THE WASHER BOTTLE, PUMP, LINES, AND BATTERY TRAY - ALL OF THESE COMPONENTS WERE DESTROYED BY LEAKING ACID. I HAVE BEEN IN CONTACT WITH JOHNSON CONTROLS INC, THE MAKER OF THE BATTERY AND THEY SEEM DISINTERESTED IN WHAT HAPPENED. I HAVE SAVED ALL DAMAGED PARTS, RECEIPTS, AND CORRESPONDENCE SO FAR. IN THE FOLLOWING PICTURES YOU WILL SEE THE WHITE CORROSION FROM THE ACID LEAK AND THE PARTS THAT WERE DESTROYED LEAVING THE WINDSHIELD WASHER INOPERABLE WHILE DRIVING AND REDUCING VISIBILITY. I'LL ALSO INCLUDE A PICTURE OF THE SHIRT THAT CAME INTO CONTACT WITH ACID WHEN LIFTING THE BATTERY OUT AND THE HOLES IT ATE THROUGH THE FABRIC. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

11021654

Incident

Jul 25, 2017

Mileage

334,000 mi

GAUGE CLUSTER MALFUNCTION REDUCED ENGINE POWER

NHTSA ID

10981419

Incident

Apr 29, 2010

THE SPEEDOMETER AND TACHOMETER WERE ACTING ERRATICALLY, SPEEDOMETER WOULD READ 110 MPH AT NORMAL HIGHWAY SPEED, THE TACHOMETER WOULD READ 0- 1000 RPM AT NORMAL HIGHWAY SPEEDS, HAD TO SEND CLUSTER FOR REPAIR. MAIN GROUNDING STRAP WAS BROKEN DUE TO EXCESSIVE CORROSION AND REPLACED AFTER BEING TOWED TO DEALER. AIR BAG SERVICE LIGHT IS ON INTERMITTENTLY WHILE DRIVING, PROBLEM TO BE RESOLVED.

NHTSA ID

10906734

Incident

Sep 14, 2016

Mileage

95,000 mi

TRAVELING ON HIGHWAY WHEN SMOKE STARTED COMING FROM THE DASHBOARD. PULLED OVER AND WITHIN SEVERAL MINUTES THE WHOLE TRUCK WAS ON FIRE.

NHTSA ID

10875454

Incident

Jun 20, 2016

Mileage

107,000 mi

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT THE BLOWER MOTOR MALFUNCTIONED AND WOULD NOT OPERATE USING THE FIRST THREE SETTINGS. THE BLOWER WOULD ONLY OPERATE IN THE NUMBER FOUR AND FIVE SETTINGS DUE TO AN ELECTRICAL SHORTAGE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 65,500.

NHTSA ID

10846154

Incident

Mar 1, 2016

Mileage

65,500 mi

AT ABOUT 80,000 MILES BRAKE FAILURE DUE TO RUSTED THROUGH BRAKE LINES.A LEAKING FUEL LINE WAS REPLACED DUE TO RUST. GROUNDING CABLE TO THE ENGINE BLOCK NEEDED TO BE REPLACED DUE TO EXCESSIVE CORROSION. EXHAUST SYSTEM FROM ENGINE BLOCK TO TAIL PIPE HAS BEEN REPLACED, INCLUDING BOTH MANIFOLDS, DUE TO RUST. THE FRONT AND REAR BUMPERS ARE RUSTING THROUGH. NONE OF THESE DEFECTS HAVE RESULTED IN ANY ACCIDENTS.

NHTSA ID

10818554

Incident

Jan 15, 2014

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. WHILE DRIVING 40 MPH, THE REDUCED ENGINE POWER LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE STALLED IN THE MIDDLE OF THE HIGHWAY, BUT THE CONTACT WAS ABLE TO PULL OVER TO THE SIDE OF THE ROAD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED, BUT NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 195,000.

NHTSA ID

10779660

Incident

Sep 11, 2012

Mileage

195,000 mi

WHEN I TURN THE LEFT TURN SIGNAL ON, IT SOMETIMES WORKS AND SOMETIMES IT DOESN'T. SOMETIMES IT TURNS BOTH TURN SIGNALS ON LIKE THE HAZARDS. IF I HAVE MY CRUISE SET AND USE THE LEFT TURN SIGNAL, IT SHUTS THE CRUISE OFF. TR

NHTSA ID

10700962

Incident

Mar 3, 2014

Mileage

103,000 mi

IGNITION SWITCH LOCKS UP OCCASIONALLY AND MAKES THE ABS SERVICE BRAKE LIGHT COME ON. *TR

NHTSA ID

10680670

Incident

Mar 29, 2007

Mileage

62,000 mi

I WAS TRAVELING ON THE INTERSTATE WITH MY FAMILY ABOARD AT THE SPEED AROUND 75+ MPH AND SUDDENLY THE VEHICLE LOOSES SPEED WHILE TRAVELING AMONG OTHERS AT AROUND THE SAME SPEED OR HIGHER WHEN SUDDENLY THE SPEED DECREASES TO NO SPEED, AND A THIS WARNING COMES ACROSS THE DASH PANEL, THAT SAYS REDUCED SPEED AND ALL THESE 18 WHEELERS ARE BEHIND ME AND AROUND ME. THE MORE I PRESS THE ACCELERATOR IT WOULD DO NOTHING BUT ALMOST COST MY WIFE A HEART ATTACK FROM THE BIG TRUCKS BLOWING THERE HORN AND FEARING THE DAY LIGHTS OUT OF MY FAMILY. THEN A WEEK LATER THE CLUSTER STARTS ACTING ALL CRAZY WITH THE LIGHTS GOING OUT AND ON, AND NOW THEY AREN'T WORKING AT ALL. THE GAUGES STOPPED WORKING THE SPEED ALONG WITH GAS GAUGES ETC... WHILE I HAVE NEVER OWNED ANYTHING OTHER THAN "CHEVY'S", TRUCKS AND CARS I HAVE SERIOUSLY BEEN CONSIDERING ANOTHER NAME & MAKE IN MY NEXT CHOICE OF PURCHASE.... SO A LOYAL FRIEND ADVISED ME TO SEND GM A E-MAIL EXPLAINING MY ISSUES... *TR

NHTSA ID

10639432

Incident

Apr 14, 2014

Mileage

133,000 mi

AT FREEWAY SPEEDS I NOTICED THE OIL PRESSURE HAD DROPPED TO ALMOST 2 OUT OF 10 ON THE PRESSURE GAUGE. I STOPPED AS SOON AS POSSIBLE AND LET THE ENGINE COOL FOR 20 MINUTES. I CHECKED THE OIL LEVEL AND COLOR. IT WAS OK IN BOTH RESPECTS. AFTER ANOTHER 30 MINUTES I RESTARTED THE ENGINE AND CONTINUED HOME. I WATCHED THE PRESSURE GAGE FOR ANOTHER HOUR AND SAW THE PRESSURE READING CONTINUE TO FALL TO A DANGEROUS LEVEL BUT THERE WAS NOTHING I COULD DO. THE NEXT DAY I TOOK THE TRUCK TO THE CHEVY DEALER IN EL CENTRO, CA 92243 FOR THEIR ANALYSIS. THEY SAID IT WAS ONLY POOR OIL AND NEEDED CHANGING. I LET THEM SERVICE THE TRUCK AS THEY WISHED. THEY ALSO SCANNED (SWEPT) THE GAUGES AND CHANGED THE OIL AND SENT ME ON MY WAY. THE NEXT DAY IT DID THE SAME THING. I DID NOT RETURN TO THE DEALER AS I WAS NOT PREPARED FOR AN ARGUMENT. *TR

NHTSA ID

10610865

Incident

Jul 11, 2014

Mileage

86,800 mi

INSTRUMENT CLUSTER JUST QUIT WORKING ALTOGETHER. THIS WILL BE THE THIRD TIME THE CLUSTER WILL HAVE BEEN REPLACED. THE FIRST TWO WERE ON GM; THIS ONE IS GOING TO BE ON ME. WHAT IN THE WORLD IS WRONG WITH GM OR THE MANUFACTURER OF THIS PART. WHY DO THEY KEEP PRODUCING CRAP? UNTIL THE CLUSTER IS REPLACED, I HAVE NO IDEA OF ENGINE FUNCTIONS AND IF IT WEREN'T FOR MY GPS, I'D HAVE NO IDEA OF MY SPEED. *TR

NHTSA ID

10597515

Incident

Jun 10, 2014

Mileage

145,000 mi

WHEN DRIVING THE TRUCK WHETHER ON A REGULAR STREET OR AT HIGH SPEEDS ON THE HIGHWAY, THE ENGINE SUDDENLY EITHER DIES, REDUCES DOWN TO IDLE SPEED OR IDLES VERY ROUGHLY. THE REDUCED POWER SIGNAL COMES ON, ALONG WITH THE ENGINE LIGHT. THIS HAS HAPPENED TO US, SEVERAL TIMES WHILE DRIVING ON THE HIGHWAY AND ON REGULAR STREETS. WE WERE EXTREMELY LUCKY NOT TO HAVE BEEN KILLED. I RESEARCHED THIS AND FOUND THAT MANY OWNERS OF THE 2003 CHEVY SILVERADO 2500HD HAD THE SAME PROBLEM. WE SPENT A LOT OF MONEY AT PENSKE CHEVROLET, AND ACCORDING TO THEM, THEY DON'T KNOW HOW TO FIX IT. WE BOUGHT THE TRUCK IN 8/2013, WITHOUT ANY WARRANTY AND THIS PROBLEM WAS NOT DISCLOSED TO US. SINCE 12/2013, THE PROBLEM HAS BECOME MORE FREQUENT AND NOW WE DON'T DRIVE THE VEHICLE BECAUSE IT IS JUST TOO DANGEROUS. THERE HAS TO BE SOME WAY TO FIX THIS PROBLEM AND THE CHEVROLET COMPANY HAS TO KNOW ABOUT THIS BECAUSE THERE ARE SO MANY COMPLAINTS OUT THERE. *TR

NHTSA ID

10596908

Incident

Sep 11, 2013

Mileage

131,000 mi

WHILE RETURNING HOME FROM A 2 WEEK VACATION (30 MILES FROM HOME) SLOWED DOWN TO MAKE A RIGHT TURN ON A CITY STREET IN WOODLAND, CA, THE TRUCK JUST SHUT DOWN, NO STEERING, NO BRAKES, NO ENGINE, TOTAL ELECTRICAL SHUTDOWN. IT WAS EVERYTHING I COULD DO TO MAKE THE TURN AND PULL TO THE RIGHT. AT THE TIME I WAS PULLING MY 2009 BIGHORN FIFTH WHEEL TRAILER. IT WAS A SCARY TIME. I FINALLY STOPPED, LUCKY THERE WAS NO CARS PARKED ON THE RIGHT NEAR THE CURB. I PUT THE TRANSMISSION IN NEUTRAL AND RESTARTED THE ENGINE. THEN WE CONTINUED THE TRIP HOME TO WINTERS, CA. I TOOK THE TRUCK TO IMLER DIESEL IN SACRAMENTO TO CHECK THE ENGINE OUT. THEY REPLACED THE INJECTORS WHICH WE HAD AGREED TO DO PRIOR TO MAKING THE TWO WEEK TRIP. THE NEXT TRIP WAS TO BODEGA BAY ON JANUARY 14, 2014. WE TRAVELED ABOUT 100 MILES. AGAIN WE WERE PULLING OUR FIFTH WHEEL TRAILER. SLOWING DOWN FROM 55 MPH TO 15 MPH, PREPARING TO MAKE A LEFT TURN IN DORAN BEACH PARK AT BODEGA BAY, THE TRUCK SHUT DOWN AGAIN.I CAME SO CLOSE TO HITTING A TREE. ONCOMING TRAFFIC STOPPED JUST IN TIME AS THE SPEED LIMIT AT 55 MPH SEEMED TO SEE WHAT WAS HAPPENING GIVING ME TIME TO RESTART AND MOVE OFF THE HIGHWAY. MY WIFE AND I WERE BOTH SHAKEN UP A BIT, BUT ALSO FEELING VERY LUCKY NOT HAVING A CRASH. WE CONTINUED HOME 4 DAYS LATER. WE PARKED THE TRUCK.THE MILEAGE WAS 143579 AT THE START OF THE TRIP AND 143819 AT END. I HAVE NOT USED THE TRUCK SINCE. I DO NOT FEEL IT IS SAFE TO DRIVE. I WAS LUCKY TWICE, DON'T KNOW IF I WANT TO RISK A THIRD TRY. LOOKING BACK, THE SHUTDOWN DID HAPPEN TWO OTHER TIMES BUT I WAS NOT PULLING THE FIFTH WHEEL TRAILER, I CAN'T REMEMBER THE DATES. CHEVROLET LT 2500 HD 4X4 DIESEL 2003 TRUCK. *TR

NHTSA ID

10568064

Incident

Jul 1, 2013

Mileage

143,416 mi

A FRIEND WAS DRIVING MY TRUCK IN A RESIDENTIAL NEIGHBORHOOD. HE WAS ONLY GOING 20 MPH WHEN THE GAS LIGHT CAME ON BUT THE NEEDLE SAID IT HAD HALF A TANK. ALL OF A SUDDEN THE RADIO LOCKED UP AND ALL THE NEEDLES ON THE DASH STARTED GOING CRAZY ALL THE EMBLEMS ON THE DASH LITE UP. WE PARKED AND TURNED OFF THE TRUCK. AS SOON AS WE WENT TO TURN BACK WE HAD JUST STARTED IT NOT EVEN 3 MINUTES LATER ALL OF THE GAUGES AND LIGHTS ON THE TRUCK IT STARTED FREAKING OUT AGAIN AND NOW THE DRIVER SIDE MIRROR AND WINDOW CONTROL WOULD NO LONGER WORK. EARLIER THAT DAY I HAD TAKEN IT IN A REPUTABLE SHOP TO GET THE TRUCK SMOGGED AND GET IT CHECKED OUT. THE TRUCK PASSED SMOG AND THEY SAID THE TRUCK HAD NO PROBLEMS. THIS WAS THE FIRST TIME IT HAD EVER DONE ANYTHING LIKE THIS. *TR

NHTSA ID

10567889

Incident

Mar 7, 2014

Mileage

149,200 mi

STARTED THE TRUCK AND PUT INTO REVERSE. THERE WAS NO BRAKE AND NO STEERING CONTROL. I HAD TO USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. ALL FLUIDS WERE TOPPED OFF AS NORMAL AND I REGULARLY MAINTAIN THIS VEHICLE. AFTER REVIEWING THIS ISSUE IN THE DIESEL FORUM NUMEROUS DURAMAX OWNERS HAVE ENDURED THE SAME PROBLEM WITH SOME ENDING IN CRASHES. THIS IS A MAJOR SAFETY ISSUE!!!!!!!!!!!! SIMULTANEOUS BRAKE AND STEERING FAILURE. ARE YOU KIDDING ME? WOW! I TRIED CHATTING WITH GM AND WAS DUMPED DURING THE CHAT. NO HELP THERE! I'LL TRY AGAIN! *TR

NHTSA ID

10565489

Incident

Feb 22, 2014

Mileage

94,000 mi

DRIVING DOWN HIGHWAY GAUGES FLUCTUATED,STOPPED WORKING AS WELL AS SPEEDOMETER. CALLED GM THEY SAID IT IS OUT OF WARRANTY,COST APROX 600.00 TO REPAIR. *TR

NHTSA ID

10558032

Incident

Dec 20, 2013

Mileage

68,420 mi

MY SPEEDOMETER NEVER GOES BELOW 20MPH EVEN SETTING STILL AND WHEN I'M MOVING IT READS 90 PLUS EVEN IF I'M GOING 40 MPH. WHEN THE TRUCK IS TURNED OFF IT STILL READS 20 MPH. *TR

NHTSA ID

10449966

Incident

Mar 1, 2012

Mileage

130,000 mi

SPEEDOMETER RANDOMLY INCREASES, DECREASE OR WILL NOT WORK AT ALL. OIL GAUGE FLUCTUATES ALSO THE HEATER RESISTORS BURNED UP. *TR

NHTSA ID

10440159

Incident

Aug 1, 2010

Mileage

70,000 mi

I BOUGHT THE TRUCK IN NOVEMBER IN 2007, I HAD THE TRUCK APPROXIMATELY A MONTH AND THE SPEEDOMETER STARTED BOUNCING AROUND AND IN ABOUT A WEEK LATER IT STUCK AT 117 MPH AND HAS NOT MOVED SINCE. THEN AT ABOUT 110,000 MILES THE ENTIRE INSTRUMENT PANEL WOULD GO OUT, ALL THE GAUGES AND THE ODOMETER, THE SIGNAL LIGHTS AND THE BACK LIGHTING STILL WORKS, BUT NOTHING ELSE THE FUEL GAUGE, OIL GAUGE, TRANSMISSION TEMP GAUGE, TACHOMETER NONE OF THESE WILL WORK NOW. I WOULD JUST LIKE TO KNOW HOW IT IS THAT THIS IS A HUGE OVER ALL PROBLEM OF THE VEHICLES IN THE CERTAIN YEAR, AND MODEL. BUT THE VEHICLE DOES NOT HAVE LESS THAN 70,000 MILES THE MANUFACTURER WILL NOT STAND UP TO THE MISTAKE AND FIX IT, I UNDERSTAND THAT I BOUGHT IT USED BUT ITS AND ON GOING PROBLEM IN THE CLUSTER FOR HUNDREDS OF THOUSANDS OF VEHICLES, I THINK IT SHOULD BE HANDLED BY GMC. I HAVE OWNED 8 GMC VEHICLES AND USE TO THINK I WOULD NOT BY ANYTHING ELSE, BUT MY MIND IS ABOUT TO CHANGE OVER THIS ISSUE. BECAUSE OF THE ATTITUDE I HAVE GOTTEN FROM THE DEALERSHIPS AND EMPLOYEES ABOUT THE ISSUE. *TR

NHTSA ID

10433880

Incident

Dec 12, 2007

Mileage

97,000 mi

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 45 MPH AND APPLIED THE BRAKES BUT THE VEHICLE FAILED TO IMMEDIATELY DECELERATE, INCREASING STOPPING DISTANCE AND TIME. THE ABS WARNING LIGHT WAS ILLUMINATED SPORADICALLY PRIOR TO THE FAILURE. THE VEHICLE WAS TAKEN TO THE DEALER AND THE INSTRUMENT PANEL WAS REPLACED. THE BRAKE LINE WAS ALSO REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 26,000 AND THE CURRENT MILEAGE WAS 41,500.

NHTSA ID

10425378

Incident

Nov 1, 2010

Mileage

26,000 mi

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT THE ENTIRE INSTRUMENT PANEL AND GAUGES FAILED TO OPERATE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR A DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE INSTRUMENT PANEL CLUSTER WOULD NEED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 171,000.

NHTSA ID

10415152

Incident

Jun 27, 2011

Mileage

171,000 mi