RoadVitals

1994 Ford Aerostar Owner Complaints

Reports submitted to NHTSA by owners and drivers, shown in full

Data refreshed

Complaints on fileComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
257
Latest Oct 25, 2017
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
49
Filed in the last 12 monthsReports filed with NHTSA in the trailing 365 days. Recent volume reflects attention and vehicle age as much as anything else.
0
Reports on file since Jan 2, 1995

What this page shows

Our database holds 257 NHTSA owner-reported complaints for the 1994 Ford Aerostar. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Complaints, most recent first

Showing 1–25 of 257 · page 1 of 11

AirbagsSeat belts
Filed Oct 25, 2017

AIRBAG (CODE 13 AND 51) LIGHTS FLASHING

NHTSA ID
11039844
Incident
Sep 10, 2017
Electrical
Filed Aug 12, 2013
Fire reported

VAN HAD BEEN DRIVEN FOR APPROXIMATELY TWO HOURS OR SO, AROUND THE LOCAL CITY COMMUNITIES. VAN HAD BEEN PARKED FOR APPROXIMATELY FIVE MINUTES, WHEN NEIGHBORS NOTIFIED ME OF FIRE. INTENSE FIRE WAS COMING FROM DRIVER'S SIDE/WINDSHIELD/IGNITION/FRONT SEAT AREA, EVENTUALLY CONSUMING ENTIRE INTERIOR OF VAN. NORFOLK FIRE DEPARTMENT RESPONDED WITHIN FIVE MINUTES, OR SO, STATION ONLY ABOUT 150 YARDS FROM MY RESIDENCE. FIRE WAS EXTINGUISHED WITHIN FIVE MINUTES OR SO, BUT THE VAN WAS COMPLETELY CONSUMED BY FIRE AND TOTALLY DESTROYED BY THEN. VAN WAS JUNKED/SALVAGED. PAID ONLY $100.00 FOR SALVAGE/JUNK/TOWING, ETC. PRIOR TO THIS INCIDENT, I HAD NO PROBLEMS WITH MY VAN. VAN ONLY HAD 93000 MILES. HAD PURCHASED NEW FROM FREEDOMS FORD IN NORFOLK, VA. INFORMED BY ASSOCIATE THAT I SHOULD REPORT THIS "FIRE HAZARD/PROBLEM," BECAUSE OTHER 1994 FORD AEROSTAR VANS HAVE EXPERIENCED SIMILAR "FIRE PROBLEMS/INCIDENTS/REPORTS," AND THE LIKE. PLEASE INFORM ME OF WHAT ACTIONS I NEED TO TAKE TO RECOUP SOME MONETARY VALUE FOR THIS "FIRE INCIDENT," ETC. MY VEHICLE PAPERWORK WAS BURNED/DESTROYED IN THE FIRE. HOWEVER, THE NORFOLK FIRE DEPARTMENT DID MAKE AN "OFFICIAL FIRE REPORT/RECORD" OF THE INCIDENT, ETC. ALSO, MINOR DAMAGE WAS DONE TO THE ALUMINUM SIDING OF MY HOUSE FROM THE VEHICLE FIRE. *TR

NHTSA ID
10534938
Incident
Jul 20, 2013
Mileage
93,000 mi
Electrical
Filed Jun 13, 2012

HAD THE CLOCK RING REPAIRED (YEAR 2000)DUE TO THE AIRBAG LIGHT STAYED ON. NOW THE AIRBAG LIGHT STAYS ON ,THERE IS NO HORN AND THE CRUISE CONTROL DOESNT WORK. THERE HAS TO BE A RECALL FOR THIS SAFETY PROBLEM. *TR

NHTSA ID
10461633
Incident
May 9, 2001
ElectricalFuel system
Filed Jul 8, 2009

WE WERE BEGINNING TO EXPERIENCE LOSS OF POWER. THE FUEL PUMP AND FILTER WAS CHANGED. WE ARE STILL GETTING INTERMITTENT LOSS OF POWER, BUT WHAT MY CONCERN IS THAT I SAW A RECALL ON NHTSA: 99V028000. I WAS MADE AWARE OF THIS RECALL WHEN I VIEWED AN EPISODE OF COPS WHERE AN AEROSTAR'S ELECTRICAL SYSTEM CAUSED A FIRE IN THE ENGINE COMPARTMENT. I CALLED FORD IN TEMECULA CALIF AND NOW THEY HAVE NO RECORD OF ANY RECALLS FOR THIS YEAR OF AEROSTAR 1994 I DO HAVE KIDS AND I WOULD LIKE TO KNOW WHAT SAFETY MATTERS REMAIN ON THIS VAN. *TR

NHTSA ID
10276149
Incident
Jun 1, 2008
AirbagsDriver assistanceElectrical
Filed Jul 5, 2008

ALL ELECTRONICS ON STEERING COLUMN DON'T WORK. AIR BAG SYSTEM FLASHES 3-2. NO AIRBAG (PRESUMABLY), CRUISE CONTROL OR HORN FUNCTION. *TR

NHTSA ID
10233257
Incident
Oct 18, 2007
Mileage
120,000 mi
Body & structureBrakesElectrical+5 more
Filed Feb 12, 2008

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS. *TR

NHTSA ID
10217895
Incident
Jun 20, 2006
Mileage
120,000 mi
Electrical
Filed Feb 6, 2008
Fire reported

CAR WAS PARKED IN DRIVEWAY, UNTOUCHED, FOR AT LEAST 24 HOURS. FIRE ERUPTED ABOUT 7:00 AM. FLAMES WERE COMING THROUGH THE DRIVERS SIDE WINDSHIELD. SEEMED TO BE ELECTRICAL IN NATURE. CAR IS A TOTAL LOSS. CAR IS COMPLETELY ORIGINAL (NO ELECTRIC ALTERATIONS). CAR HAD BEEN TO THE DEALER WITHIN THE LAST 2 YEARS SO ANY RECALL WORK SHOULD HAVE BEEN DONE. *TR

NHTSA ID
10217101
Incident
Jan 26, 2008
Mileage
110,000 mi
Steering
Filed Sep 17, 2006

THE SEAMS IN THE STEERING WHEEL OOZE BLACK GOO AND FORM DIME SIZED POOLS AROUND THE INSIDE CENTER WHERE THE AIRBAG IS PACKED ...THE DEALER SAID JUST BUY A COVER BUT IT CONTINUES TO LEAK AS A NEW STEERING WHEEL WOULD BE VERY COSTLY DUE TO AIRBAG, I WORRY IF AIRBAG WILL DEPLOY CORRECTLY IN A CRASH. *JB

NHTSA ID
10168462
Incident
Mar 1, 2004
Mileage
200,000 mi
ElectricalEngine
Filed Feb 1, 2006
Fire reported

DT: THE CONTACT STATED 1994, FORD VAN CAUGHT ON FIRE ON THE FREEWAY ON 8-8-05. SHE WAS NOT HAVING PROBLEMS PRIOR TO THE FIRE. THE FIRE SEEMED TO BE ELECTRICAL AND ORIGINATED UNDER THE HOOD. *AK *JB UPDATED 2/7/2006 - THE CONSUMER RECEIVED RECALL 97V204000 ON NOV 13, 1997 FOR THE TRANSFER CASE/DRIVESHAFT BUT THE DEALER REFUSED TO MAKE THE REPAIRS. THIS FAILURE OF THIS COMPONENT COULD RESULT IN A FIRE. THE CONSUMER RECEIVED INFORMATION FROM NHTSA ON TWO RECALLS FOR THE VEHICLE. ONE WAS 99V028000 FOR THE ELECTRICAL WIRING UNDER THE HOOD AND THE OTHER ONE WAS 99V029000 FOR THE IGNITION SWITCH. *NM

NHTSA ID
10132510
Incident
Aug 8, 2005
Mileage
100,000 mi
Tires & wheels
Filed Nov 23, 2005

1994 FORD AEROSTAR TIRE BLEW (FIRESTONE DAYTON QUADRA SE). *TS THE TREAD SEPARATED FROM THE TIRE. *NM

NHTSA ID
10145392
Incident
Nov 1, 2005
AirbagsDriver assistanceElectrical
Filed Oct 21, 2005

DT: CONTACT STATED THAT THE AIR BAG LIGHT ON THE DASHBOARD FLASHED ON AND OFF. THE CRUISE CONTROL AND THE HORN WILL NOT WORK. THE PROBLEM STARTED WITHOUT WARNING. HE WAS TOLD BY THE DEALER THE AIR BAG WILL NOT WORK AS LONG AS THE LIGHT ON THE DASHBOARD WAS ON. ALSO, THE DEALER TOLD HIM HE HAD A BROKEN WIRE IN THE STEERING WHEEL. HE HAS NOT HAD IT REPAIRED YET. THE AIR BAG PROBLEM WAS NOT COVERED UNDER WARRANTY OR RECALL. THEREFORE, E THE MANUFACTURER WILL OFFER NO FREE REMEDY. *AK

NHTSA ID
10140413
Incident
Oct 21, 2004
Mileage
125,000 mi
Visibility
Filed Nov 13, 2004

WINDSHIELD WIPERS FAIL TO FUNCTION UNLESS LIGHTS ARE ON HIGH BEAM OR WASHER SEQUENCE IS STARTED. *JB

NHTSA ID
10098779
Incident
Oct 25, 2004
Mileage
105,800 mi
Airbags
Filed Aug 10, 2004
Crash reported1 injury reported

CONSUMER'S VEHICLE WAS INVOLVED IN A HEAD ON COLLISION WHILE GOING THROUGH AN INNER SECTION BETWEEN 25-30 MPH. UPON IMPACT, DRIVER'S SIDE AIR BAG FAILED TO DEPLOY. DRIVER SUSTAINED CHEST INJURIES FROM THE SEAT BELT. MANUFACTURER WANTED TO SEND A FACTORY REPRESENTATIVE TO INVESTIGATE THE CAUSE OF THE FAILURE.*AK

NHTSA ID
10087578
Incident
Jun 30, 2004
Mileage
137,000 mi
AirbagsBrakesElectrical
Filed Mar 10, 2004

THREE DAYS AFTER I HAVE THE VANS WIREING DONE BECAUSE OF A RECALL, MY HORN STOPPED WORKING AND THE AIR BAG LIGHT STARTED FLASHING AND MY BRAKE LIGHTS STARTED STAYING ON. I CALLED JIM WILSON FORD WHO DID THE REPAIRS I WAS TOLD BY THE HEAD MAN AT THE DEALERSHIP THAT IT WAS NOT THERE FALT AND I WOULD HAVE TO PAY TO HAVE IT FIXED. EVERYTHING WORKED FINE UNTIL THEY DID THE RECALL WORK.*AK

NHTSA ID
10061851
Incident
Mar 10, 1999
Fuel systemInterior & seatsSteering
Filed Nov 12, 2003

THE ACCESSORIES IN MY DASH AND STEERING COLUMN ARE SHORTING OUT, AND I SAW THAT THERE WAS A RECALL ON THAT. THE PROBLEM IS THAT THE RECALL DOES NOT INCLUDE WHEN MY VAN WAS MADE. I DON'T CARE WHY I JUST WANT TO BE ABLE TO DRIVE MY KIDS TO SCHOOL AND BACK AND NOT HAVE MY VAN CATCH ON FIRE. WE HAVE BEEN THROUGH THAT ALREADY WITH A DIFFERENT VEHICLE. ALSO, THE FUEL PUMP IS ACTING UP ANDI WAS TOLD IT SEEMS AS THOUGH IT IS SHORTING OUT!. AGAIN NOT THE RIGHT MONTH BUT I HAVE THE SAME PROBLEMS SO THE WAY I SEE IT IS THAT FORD MESSED UP AND SHOULD FIX THE PROBLEM, PERIOD. I PLAN TO CONTINUE TO FOLLOW THIS AND TO RIGHT TO MY LOCAL GOVERNMENT. THE SAFETY OF MY FAMILY SHOULD NOT BE DETERMINED AS TO HOW LOUDLY PEOPLE COMPLAIN, IT SEEMS AS THOUGH THE VEHICLES THAT ARE COVERED WERE THE GREATEST RISK TO THE COMPANY. *LA

NHTSA ID
10046772
Incident
Sep 10, 2002
Body & structure
Filed Oct 23, 2003

SPARE TIRE FELL-OFF, WITH OUT ANY WARNING, FROM ITS MOUNTING UNDERNEATH THE VAN. WE WERE LUCKY THAT THIS HAPPENED IN A PARKING LOT AND THE VAN WE JUST PARKED. THERE WAS A RATTLE DURING DRIVING, BUT STOPPED WHEN GOING SLOW OR STOPPED. *LA

NHTSA ID
10043414
Incident
Aug 11, 2003
Mileage
109,089 mi
Airbags
Filed Sep 12, 2003
Crash reported

THE VEHICLE HIT A TREE, AND THE AIR BAGS FAILED TO DEPLOY. *JB THE CONSUMER SLID ON A PATCH OF ICE AND HIT A TREE IN CENTER OF THE BUMPER. *SCC *JB

NHTSA ID
10008823
Incident
Feb 15, 2003
Transmission
Filed Jul 8, 2003

CONSUMER STATES THAT THE GEAR SHIFT CAN BE PUSHED DOWN WITHOUT APPLYING THE BRAKE. DEALER NOTIFIED.*AK

NHTSA ID
10026717
Incident
May 25, 2003
Airbags
Filed Jun 25, 2003
Crash reported1 injury reported

CONSUMER STATES THAT A FRONT COLLISION OCCURRED AND THE AIR BAG DEPLOYED ON HER FACE. SINCE THEM SHE HAD A RESPIRATORY PROBLEM. *AK

NHTSA ID
10024907
Incident
Dec 15, 2000
Mileage
90,000 mi
Seat belts
Filed May 29, 2003

DRIVER'S SEATBELT WILL NOT STAY FASTENED. CAUSE IS UNKNOWN. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
10021807
Mileage
100,000 mi
Suspension
Filed May 15, 2003

FAILURE OF RIGHT REAR COIL SPRING CAUSING EXPLOSIVE TIRE DEFLATION. FAILURE OCCURRED AT THE END OF THE SPRING COATING- CORROSION PRESENT, BUT HIDDEN BY FACTORY COATING OF SPRING. *JB

NHTSA ID
10018749
Incident
May 10, 2003
Mileage
147,000 mi
Transmission
Filed May 5, 2003

AUTOMATIC TRANSMISSION FAILURE - TRANSMISSION FALLS OUT OF GEAR. *JB

NHTSA ID
10017023
Incident
Dec 4, 2002
Tires & wheels
Filed Mar 25, 2003

THE RIGHT REAR TIRE BLEW OUT. *JB

NHTSA ID
10012463
Incident
Mar 20, 2003
Airbags
Filed Feb 25, 2003
Crash reported

DATE IS APPROXIMATE. 1994 FORD AEROSTAR REAR ENDED AT STOP LIGHT HARD ENOUGH TO BREAK 7X19 CABLE HOLDING SPARE TIRE, AND SEND VEHICLE INTO CAR IN FRONT OF IT WITH ENOUGH FORCE TO BREAK RADIATOR AND AC RADIATOR. AIR BAG DID NOT DEPLOY. APPROXIMATLY 3 MONTHS AFTER BACK FROM REPAIRS, THE AIRBAG LIGHT STARTED BLINKING OCCASIONLY. THIS CONTINUED GETTING WORSE UNTIL IT BLINKED CONSTANTLY, ALSO THE HORN WAS INTERMITTENTALY OPERATIONAL. I CHECKED YOUR "SEARCH COMPLAINTS" SECTION AND SEE SEVERAL PEOPLE HAVE HAD THE SAME PROBLEM EVEN WITHOUT THE ACCIDENT. I HAD THE VEHICLE REPAIRED AND IT WAS THE CLOCK SPRING AS SEVERAL PEOPLE STATE IN THE COMPLAINTS SECTION. IN FACT THIS MUST BE COMMON DUE TO WHEN I CALLED THE DEALERSHIP THAT DID THE ORIGINAL REPAIRS THEY DIDN'T EVEN LISTEN TO ALL THE INFORMATION ON THE PROBLEM AND SAID "IT SOUNDS LIKE THE CLOCK SPRING AND TAKES ABOUT 2 HOURS TO REPAIR." THEN QUOTED A PRICE, ONLY MISSING THE PRICE QUOTE BY THE AMOUNT OF TAX ADDED TO THE BILL! PLEASE RESEARCH THIS, IF NOTHING ELSE LOOK AT YOUR OWN SYSTEM UNDER AIRBAGS, HORN, AND SPEED CONTROLS! DOESN'T TAKE A BEAN COUNTER TO SEE THERE IS A PROBLEM WITH THIS "SAFETY" SYSTEM!!!!!!!*JB

NHTSA ID
10008076
Incident
Jan 16, 2000
Mileage
72,000 mi
ElectricalInterior & seats
Filed Feb 24, 2003

THE WIRING HARNESS IN MY STEERING COLUME IS DEFECTIVE. THIS WILL BE THE SECOND TIME IN 6 YRS THAT THIS HAS HAD TO BE REPLACED. THE HARNESS CONTROLLS THE AIRBAGE, HORN AND CRUISE CONTROLL. ALSO THE IGITION SWITCH IS FAULTY, THE KEY CAN BE REMOVED WHILE THE VEHICLE IS RUNNING

NHTSA ID
10008035
Incident
Feb 24, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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