RoadVitals

2003 Ford Expedition Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
32
Latest Jun 28, 2022
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
5%
of 615 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
2

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2003 Ford Expedition submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 32 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 32, in the owner's own words

AirbagsBody & structureSeat belts
Filed Jun 28, 2022

bought truck 3/2/22 from Gold cAuto In troy NY. 3/7/22 went to take kids to school 2.5 inches of water set in my weather guard mats. seats soaked console everything in front cab reversed to pull out spot and water starting pouring on my and my kids from sides in pass sides front and the front windshield area omgand the sun roof was worst.kids had to go in myslef too it was snow still out.so that dayi oh sunroof needs to be blown out i said well that right frontdoor sounds open when its shut . same night i picked it up said all was good to go and his guy didn't hear any issues with door. the next snow it was worst this was about toward end of march. i called back around 3/15 said its still leaking dude i just want my money back for real and we are good, he said no doesnt work liek that said all his winshield guy he would take a lok at it and tell hijm ihe sent me. did that talked to the guy said he woudl call me the next day week went by so i called him back long story short he said he wasnt fixing it josh the dealer never pays him , i understood. called talked joshgoldstien told him he said well u just have to bring it in and let me have it for a few days he knows i could NOT NOT do that .leave because by now im having to leave apt and in hotel w/2 kids and im not even from here i know nobody. kids have to bev icked up ad dropped off no buses. i didnt and dont trust his people by this time so i didnt it comes out now the truck is dangerous the airbag on right side light has been von since i bought he said it was old truck it was fine no its busted the air bag. the right front seatbelt now is broke it would have to be completely replaced this in 2.5 months. then find truck is like flintstones the front cab from yrs i guess leaking is gone LITERALLY my 5 yr old fits the cab from underneath its should have never been inspec. the day i bought vthe refused to trade or give refund cussed and screamed at me whenever i came lights turnoff at night form damage nooil

NHTSA ID
11471391
Incident
Mar 30, 2022
Body & structure
Filed Mar 26, 2018

FRAME ROT IN MULTIPLE LOCATIONS, FRONT AND REAR

NHTSA ID
11081307
Incident
Mar 26, 2018
Mileage
147,700 mi
Body & structure
Filed Jun 16, 2017

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING, THE MUFFLER DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO FZ PERFECTIONS AUTO BODY AND COLLISION (191 US-9W, CONGERS, NY 10920) WHERE IT WAS DIAGNOSED THAT THE CROSSMEMBER WAS CRACKED AND THE REAR OF THE VEHICLE WAS ROTTED. THE SCHUTLZ FORD DEALER WAS CONTACTED AT 1-877-724-8589 AND CONFIRMED THAT FORD EXPEDITIONS WERE KNOWN TO ROT FROM THE REAR OF THE VEHICLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 92,851.

NHTSA ID
10995596
Incident
Jun 5, 2017
Mileage
92,851 mi
Body & structure
Filed May 16, 2016

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING 50 MPH, THE VEHICLE BEGAN TO VIBRATE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRONT PASSENGER SIDE SUBFRAME CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 186,000.

NHTSA ID
10865072
Incident
Apr 19, 2016
Mileage
186,000 mi
Body & structureDriver assistanceElectrical
Filed Oct 26, 2015

MY PASSENGER WINDOW AND BOTH BACK WINDOWS HAVE DROPPED SEVERAL TIMES. I HAVE HAD TO HAVE THIS FIXED MORE THAN ONCE ON THE BACK PASSENGER SIDE WINDOW, WHAT HAPPENS IS ILL TRY TO PUT THE WINDOW UP AND THE WINDOW MOTOR MAKES A STRUGGLING NOISE AND I AM UNABLE TO ROLL UP THE WINDOW. AT THIS POINT I'M SURE IT MUST BE A DEFECT BECAUSE OF HOW IT HAS HAPPENED TO EACH WINDOW MORE THAN ONCE. ALSO THE BUMPER THAT GOES AROUND THE ENTIRE CAR IS EXTREMELY FADED AND I AM UNABLE TO GET FIXED I HAVE GONE TO GET ESTIMATES FOR A PAIN JOB BUT HAVE BEEN TOLD DUE TO THE MATERIAL IT IS JUST GOING TO FADE I WOULD NEED TO GET IT SANDED AND HAVE THEM DO SOME SPECIAL TREATMENT I CANT AFFORD AND THEY WILL NOT JUST PAINT OVER IT FOR ME BECAUSE THEY GUARANTEE THERE WORK AND WOULD HAVE TO REDO IT TOO OFTEN. ALL THE EXPEDITIONS I SEE HAVE THE EXACT SAME ISSUE.

NHTSA ID
10786046
Incident
Oct 24, 2015
Body & structure
Filed Oct 10, 2015

I OWNED THIS VEHICLE SINCE 2003. A COUPLE OF YEARS AGO I NOTICED SMALL PERFORATION/RUSTING ON THE TOP OF THE VEHICLE AND OVER TIME IT BECAME WORST. NOW THERE ARE NUMEROUS BADLY CORRODED AREAS . IT APPEARS THAT DUE TO THE DESIGN AND THE MATERIALS USED WATER REMAINS TRAPPED ESPECIALLY WHEN THE VEHICLE IS PARKED. ALSO POOR WORKMANSHIP OR POOR MATERIALS ARE CONTRIBUTING FACTORS. THIS MAY HAVE CAUSED THIS UNFORESEEN ISSUES. THERE IS A POSSIBILITY THAT THE HOOD CAN BECOME WEAK IN THE AREAS AFFECTED BY THE CORROSION, THEREFORE I AM SEEKING GUIDANCE. I DID REACH OF TO THE FORD COMPANY WITH NEGATIVE RESULTS, THEY ONLY ADVISE THAT THIS WAS NOT A WARRANTY ISSUE. ON ANOTHER NOTE I AM THE ONLY OWNER AND I HAVE NOT LIVED CLOSE TO THE BEACHES OR EVEN WHERE YOU WOULD EXPECT CORROSION OF THIS MAGNITUDE.

NHTSA ID
10781257
Incident
Dec 12, 2012
Mileage
100,000 mi
Body & structureBrakes
Filed Apr 22, 2014

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, DECELERATION BECAME VERY DIFFICULT. THE VEHICLE WAS EXAMINED BY AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKES LINES HAD RUSTED. THE MECHANIC ALSO DISCOVERED THAT THE ROCKER PANELS AND FRAME WAS RUSTED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 150,000. UPDATED 06/27/14*LJ

NHTSA ID
10584189
Incident
Apr 1, 2013
Mileage
150,000 mi
Body & structure
Filed May 9, 2013

THE PAINT HAS BEEN BUBBLING ON THE LIFTGATE OF MY FORD, EXPEDITION FOR YEARS. JUST RECENTLY, THAT PAINT HAS BEEN CHIPPING, WHICH I'M SURE IS GOING TO CAUSE RUST TO FORM. I'VE READ MANY SIMILAR COMPLAINTS FROM OTHER EXPEDITION OWNERS, BUT I CAN'T FIND A PLACE WHERE FORD HAS RESPONDED, EXCEPT TO SAY WHY IT IS HAPPENING. WILL FORD BE DOING ANYTHING TO REMEDY THIS FOR THEIR CONSUMERS? *TR

NHTSA ID
10511219
Incident
Mar 1, 2005
Body & structure
Filed May 18, 2012

WHEN IT RAINS THE REAR DOORS OF THE VEHICLE FILL WITH WATER. I HAVE DONE EVERYTHING I CAN TO MAKE SURE THE DOOR IS SEALED BUT IT STILL FILLS UP WITH WATER. IT HAS RAINED A LOT THIS WEEK AND THE DOORS ARE FULL AGAIN. *TR

NHTSA ID
10458931
Incident
Feb 6, 2008
Mileage
88,000 mi
Body & structure
Filed Jan 3, 2012

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE DRIVER'S DOOR OPENED WITHOUT WARNING AND WOULD NOT REMAIN LATCHED OR CLOSED. THE DEALER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE. THE CURRENT AND THE FAILURE MILEAGES WERE 108,000. THE VIN WAS UNAVAILABLE.

NHTSA ID
10442287
Incident
Jan 3, 2012
Mileage
108,000 mi
Body & structureEngine
Filed Aug 7, 2010

I WAS DRIVING MY 2003 EXPEDITION O THE HIGHWAY WITH MY FAMILY IN THE CAR, ALL OF A SUDDEN THE JEEP JUST CUT RIGHT OFF NO WARNING ANYTHING I HIT MY BLINKERS TO COME ON TRY AND CUT IT ON AGAIN AND IT DID BUT AGAIN CUT RIGHT BACK OFF. I HAD TO CONTINUE CUTTING ON AND CUTTING ON CONSTANTLY UNTIL I GOT IT TO THE SIDE OF THE ROAD. IT WAS THE SCARIEST MOMENT OF MY LIFE THIS COULD HAVE CAUSED A SERIOUS ACCIDENT INJURING NOT ONLY MY FAMILY BUT OTHER PEOPLE ON THE HIGHWAY. WHEN I TAKE THE JEEP TO THE MECHANIC HE STATES THAT THIS IS A PROBLEM A LOT OF PEOPLE COMPLAIN OF AND FORD WILL NO TAKE RESPONSIBILITY FOR IT. FORD BUILD THIS JEEP THIS WAY SO PEOPLE CAN ONLY RETURN TO FORD FOR THE REPAIRS WHICH COST A LOT. THE COILS ON THE JEEP WERE WHITE AND RUSTED BECAUSE THE WAY THIS JEEP WAS BUT IS VERY DIFFICULT TO GET TO THEM A MECHANIC LITERALLY HAS TO MOVE THE MOTOR OR MOTOR PARTS TOGET TO IT. FORD HAS THIS PROBLEM AS A RECALL ON OTHER FORD VEHICLES BUT WILL NOT HONOR THIS AS A RECALL FOR THE 2003 EXPEDITIONS. *TR

NHTSA ID
10347931
Incident
Jul 22, 2010
Mileage
79,000 mi
Body & structure
Filed Feb 18, 2009

I OWN A 2003 FORD EXPEDITION. WHILE WASHING MY SUV, I RECENTLY DISCOVERED THAT THE FRONT OF THE SLOTS ON THE ROOF BETWEEN THE LUGGAGE RACKS HAVE RUST BUBBLING UP THROUGH THE PAINT. THERE IS NO APPARENT DAMAGE IN THIS AREA AND 3 OF THE TRACKS HAVE THE SAME PROBLEM AT VARYING STAGES OF PROGRESSION. I WAS INFORMED BY FORD THAT THIS WAS NOT COVERED UNDER MY WARRANTY AND THERE WAS NOTHING THEY COULD (WOULD) DO FOR ME. I CALLED THE FORD CUSTOMER SERVICE HOT LINE AND WAS TOLD THE SAME. *TR

NHTSA ID
10259273
Incident
Feb 17, 2009
Mileage
67,000 mi
Body & structureElectricalEngine+1 more
Filed Jul 25, 2008

FIRST, THE DOOR AJAR LIGHT CAME ON AND STAYED ON. I CONTINUED TO GO AROUND THE VEHICLE OPENING AND SHUTTING THE DOORS AND THE LIGHT REMAINED ON. CONSUMER COULD NOT START THE VEHICLE SINCE THE LIGHT CAME ON, AND HAD TO GET A JUMP TO START IT. AFTER A FEW DAYS OF THIS THE BATTERY WAS FINALLY RUINED, AND I WAS FORCED TO BUY A NEW ONE. I USED LUBRICANTS TO TRY AND CLEAR DEBRIS FROM THE DOOR SENSORS AND THIS WORKED FOR 3 MONTHS. NOW IT WILL NOT WORK AT ALL. TALKED TO DEALER AND THEY WANT TO CHARGE 600 DOLLARS PER SENSORS. NOTHING WRONG WITH SENSOR ITS JUST DIRTY. SECOND, THE REAR AC IS MAKING A CLICKING NOISE AND WILL NOT CONTROL TEMPERATURE. I SENT IT UNDER WARRANTY TO THE DEALERSHIP AND REPLACED THE AC MECHANISM, STATED "THIS WAS A COMMON DEFECT WITH THE VEHICLE". 5 MONTHS LATER THIS PART WENT OUT AGAIN AND IT WAS NO LONGER UNDER WARRANTY AND THE DEALERSHIP WOULD NOT REPLACE THE PROBLEM AND WANTED TO CHARGE ME OVER 300 DOLLARS. THEY APPARENTLY REPLACED THE DEFECTIVE PART WITH THE SAME DEFECTIVE PART AND WOULD REPAIR IT AGAIN 5 MONTHS LATER!!!. THIRD, THE SIDE PANELS ON THE EXPEDITION EXTERIOR STARTED FADING AT ABOUT 20,000 MILES. THE DEALERSHIP REPLACED THEM UNDER WARRANTY. ABOUT 20,000 MILES LATER WE NOTICED THEY HAD FADED AGAIN. WE TOOK IT TO THE DEALERSHIP AND THEY WOULD NOT REPLACE THE DEFECTIVE PANELS THIS TIME BECAUSE IT WAS KNOW LONGER UNDER WARRANTY. EVEN THOUGH IT WAS ANOTHER DEFECT REPLACED WITH A DEFECTIVE PART. FORTH, THE REAR PASSENGER EXTERIOR DOOR/WINDOW TRIM IS BUBBLING AND PEELING OFF. THIS LOOKS HORRIBLE! FIFTH, THE FRONT PASSENGER AND FONT DRIVER WINDOW SWITCHES THAT ROLL DOWN THE WINDOWS ARE HAVING ISSUES. I HAD THE MOTOR REPLACED FOR THE PASSENGER WINDOW AND IT FIXED THE ISSUE FOR A LITTLE BIT. NOW THE PASSENGER CAN NOT ROLL DOWN THE WINDOW. HOWEVER THE DRIVER CAN??? PLEASE HELP! I NEED HELP WITH ANY OR ALL OF THESE ISSUES. I DON'T KNOW WHERE ELSE TO GO! *TR

NHTSA ID
10235777
Incident
Jul 1, 2007
Mileage
20,000 mi
Body & structureElectricalVisibility
Filed Jan 19, 2008

OUTSIDE MIRROR LIGHTS AND INTERIOR LIGHTS WOULD NOT GO OFF AFTER GETTING OUT OF VEHICLE AND PRESSING REMOTE LOCK BUTTON. THEY EVENTUALLY RAN THE BATTERY DOWN. THIS WAS AFTER A HARD RAIN. A FEW WEEKS LATER THE SAME THING HAPPENED ONLY THIS TIME, THE RADIO WOULD NOT TURN OFF (KEY OUT OF IGNITION AND DOORS OPEN) THE CHIME KEPT GOING OFF AND THE BATTERY WENT DEAD BECAUSE I DID NOT DISCONNECT IT. I RESEARCHED ONLINE AND FOUND THIS IS NOT UNCOMMON BECAUSE THE WINDSHIELD LEAKS, FROM THE FACTORY, AND WATER DRIPS DOWN ONTO THE COMPUTER MODULE AND FUSE BOX. I CHECKED MY FUSE BOX AND I DID HAVE DRIPPING WATER IN IT ALONG WITH CORRODED CONNECTORS, INSIDE THE VEHICLE, INDICATION LONG TERM INTRUSION OF WATER. THIS CAUSES ALL KINDS OF PROBLEMS. OTHER OWNERS HAVE REPORTED COMPLETE LOSS OF POWER WHILE DRIVING. UPON INSPECTING MY OEM WINDSHIELD I FOUND IT COMPLETELY SEPARATED AT THE TOP AND I COULD SEE LIGHT BETWEEN THE GLASS AND SEAL. I NOW HAVE TO BUY A NEW WINDSHIELD ALONG WITH FUSE BLOCK AND COMPUTER CRAP. THE OTHER PROBLEM IS THAT THE ENTIRE TOP OF THE WINDSHIELD, AS MENTIONED, IS NOT SEALED. I HAVE BEEN INFORMED THAT THE WINDSHIELD INTEGRITY IS A HUGE PART OF THE STRENGTH OF THE VEHICLE AND THE WINDSHIELD IS USED TO SUPPORT THE PASSENGER SIDE AIR BAG IN CASE OF DEPLOYMENT. I DON'T HAVE THAT INTEGRITY ON MY VEHICLE. THIS IS VERY UNSAFE CONDITION AND THIS SHOULD BE SOMETHING THAT FORD PAYS FOR. *TR

NHTSA ID
10215449
Incident
Jan 6, 2008
Mileage
18,000 mi
Body & structure
Filed Mar 29, 2007

REAR HATCHBACK PAINT BUBBLING FOR THE SECOND TIME. IT WAS REPAINTED AFTER 1 YEAR AND NOW IS DOING THE SAME THING.*AK

NHTSA ID
10186472
Incident
Mar 1, 2004
Mileage
18,000 mi
Body & structure
Filed Aug 28, 2006

DT*: THE CONTACT STATED THERE WAS RUST APPEARING ON THE LIFTGATE UNDER THE HANDLE AND BETWEEN THE WINDOW AND THE DOOR. IT APPEARED TO BE BUBBLING AND RUST FORMED. THE VEHICLE WAS TAKEN TO A INDEPENDENT SERVICE SHOP FOR REGULAR MAINTENANCE WHEN THE RUST WAS OBSERVED. THE DEALER INDICATED THAT THE RUST MAY BE DUE TO WATER CAPTURED BETWEEN THE WINDOW AND THE STRUCTURE OF THE DOOR. *AK

NHTSA ID
10166719
Incident
May 15, 2006
Mileage
33,000 mi
Body & structure
Filed Jul 27, 2006
1 injury reported

DT*: THE CONSUMER EXITED THE DRIVER'S SEAT, LEFT THE FRONT DOOR OPEN AND OPENED THE BACK DOOR TO PLACE SOME ITEMS IN THE BACK. UNAWARE HER 5 YEAR OLD DAUGHTER HAD CLIMBED OVER THE FRONT SEAT AND SAT IN THE DRIVER'S SEAT FACING THE OPEN DOOR, THE CONSUMER OPENED THE BACK DOOR FARTHER TO EXIT AND THEN SHUT THE DOOR. WHEN SHE SHUT THE DOOR THE CHILD'S HAND WAS CAUGHT IN THE DOOR, HER LEFT HAND RING FINGER WAS CRUSHED, ALMOST SEVERED BY THE HINGE THAT HOOKS THE DOOR TO THE VEHICLE. WHEN THE CONSUMER OPENED THE DOOR IT CRUSHED HER FINGER AND WHEN THE CONSUMER CLOSED THE DOOR IT RELEASED HER FINGER. *NM

NHTSA ID
10163660
Incident
Jun 25, 2006
Mileage
42,000 mi
Body & structure
Filed Jul 18, 2006

MY 2003 EXPEDITION HAD A CRACK IN THE OVERHEAD CONSOLE WHEN I PURCHASED IT USED IN 2004. I DIDN'T SEE IT AT THE TIME OF PURCHASE AND DIDN'T THINK THAT MUCH OF IT WHEN I DID DISCOVER THE CRACK. IN THE PAST YEAR AND A HALF THE CONSOLE HAS SIMPLY CRACKED APART AND THE PLASTIC IS VERY BRITTLE. I'VE GLUED IT A NUMBER OF TIMES BUT IT KEEPS CRACKING APART IN DIFFERENT PLACES. I'VE CALLED THE PARTS DEPARTMENT AT MY LOCAL FORD DEALER AND THEY TELL ME THAT I CANNOT PURCHASE THE HOUSING FOR THE OVERHEAD CONSOLE SEPARATELY. THEREFORE, I MUST PURCHASE AN ENTIRE NEW CONSOLE PACKAGE INCLUDING THE LIGHTS, SWITCH, ETC. ACCORDING TO THE DEALER, THIS PART WILL COST ME APPROXIMATELY $450.00 NOT INCLUDING ANY INSTALLATION LABOR. I DON'T NEED THE LIGHTS, SWITCH, MIRROR, ETC., BECAUSE THOSE PARTS ARE ALL FUNCTIONAL AND FINE. ALL I NEED IS THE HOUSING. THE PART CANT BE WORTH MORE THAN $10.00, ESPECIALLY WHEN YOU CONSIDER HOW EASILY IT BROKE INTO PIECES. I DON'T KNOW IF THIS PROBLEM IS PREVALENT IN OTHER EXPEDITIONS, BUT I SHOULD NOT BE FORCED TO PAY OVER $500.00 (PARTS AND LABOR) FOR A SMALL, CHEAP PIECE OF PLASTIC. *NM

NHTSA ID
10162791
Incident
Jun 1, 2006
Mileage
23,000 mi
Body & structure
Filed Mar 14, 2006

2003 EXPEDITION HEADLIGHT FAILED FOUR DIFFERENT TIMES DUE TO WATER LEAKAGE. HEAT BRACKETS RUSTED DUE TO WATER LEAKAGE. *TS THE CONSUMER STATED THAT FORD WAS AWARE OF THE BODY SEAL PROBLEM WITH THE VEHICLE, BUT DIDN'T ISSUE A RECALL. THE DEALER TRIED TO FIX THE PROBLEM SIX TIMES WITH NO SUCCESS. THE DRIVERS SIDE DOOR RATTLED. *JB

NHTSA ID
10154073
Incident
May 28, 2003
Body & structure
Filed Mar 1, 2006

2003 EXPEDITION LEAKED WATER INTO HEADLIGHTS CAUSING IT TO FAIL. SEAT BRACKETS RUSTED CAUSED BY WATER LEAKS AND DOOR RATTLED. *TS THE DEALER WAS AWARE THAT THERE WAS BODY SEAL PROBLEM. *JB

NHTSA ID
10153010
Incident
Jan 1, 1901
Body & structureBrakesHeating & air conditioning+1 more
Filed Oct 7, 2005

CONSUMER IS HAVING PROBLEMS WITH AIR CONDITION MAKING NOISE, POWER WINDOWS ONLY LOWER, RADIO VOLUME GETS LOUDER WHEN ACCELERATING SEAT CONTROL BUTTONS ARE INOPERABLE. *TS WATER LEAKED FROM THE SUNROOF, EVEN THOUGH IT WAS CLOSED. THE VEHICLE WAS TAKEN TO THE DEALER ON 3 SEPARATE OCCASIONS DUE TO BRAKE AND ROTOR NOISE. THE CONSUMER EXPERIENCED LACK OF POWER WHEN ATTEMPTING TO ACCELERATE. THE CONSUMER WAS UNABLE TO HEAR THE RADIO SEPARATELY WHEN THE DVD WAS PLAYING. *JB

NHTSA ID
10139949
Incident
Oct 3, 2005
Body & structure
Filed Sep 9, 2005

2003 FORD EXPEDITION WINDOW ROLLED UP ON CONSUMER'S HAND.*MR *JB

NHTSA ID
10136666
Incident
Sep 1, 2005
Body & structureInterior & seatsPowertrain (other)+3 more
Filed Jun 8, 2005
Crash reported

DT: THE DRIVERS SIDE TIE ROD HAS BROKEN TWICE. BOTH TIMES WAS WITHOUT WARNING. THE DEALER HAS FIXED IT ONCE AND NOW IT IS BACK TO THE DEALER FOR THE SECOND TIME FOR SAME PROBLEM. THE MANUFACTURER TOOK INFORMATION FROM THE CONSUMER, BUT SHE HAS NOT HEARD BACK FROM THEM. *JB PASSENGER SIDE REAR WINDOW DOES NOT GO DOWN FROM MASTER SWITCH. DOOR AJAR LIGHT DOES NOT GO OFF. LEFT FRONT BALL JOINT SEPARATED, THEN VEHICLE HIT SIGN. LOWER CONTROL ARM BROKEN, UPPER BALL JOINT BAD, SPINDLE BROKEN SWAY BAR LINK BROKEN, CV BOOT TORN AND AXLE PULLED OUT OF FRONT DIFFERENTIAL. TIE ROD END ON LEFT SIDE BROKEN AND VACUUM HUB CRACKED ON SPINDLE AND TIRE AND RIM DAMAGED. ALSO FENDER LINER RIPPED OUT. SPINDLE, UPPER CONTROL ARM, LOWER CONTROL ARM, CV BOOT REPLACED. CLIP FOR AXLE VACUUM HUB AND WHEEL AND TIRE, REMOVED FRONT DIFFERENTIAL TO REINSTALL, AXLE AND CLIP REPLACED WHEEL AND TIRE AND PERFORMED ALIGNMENT. DAMAGE TO HOOD WHEN KNUCKLE SPLIT. *TT *SB

NHTSA ID
10121387
Incident
Aug 9, 2004
Mileage
17,493 mi
Body & structure
Filed May 2, 2005
1 injury reported

CONSUMER WAS INJURED ON THE 2003 FORD EXPEDITION WHILE OPENING THE REAR WINDOW.*MR THE CONSUMER BROKE HIS LEFT FOURTH FINGER ON HIS LEFT HAND TORE THE LIGAMENT FROM HIS FINGER AND CAUSED DAMAGED TO HIS WRIST JUST BY OPENING THE WINDOW. THE WINDOW WAS DESIGNED TO CAPTURE ONE'S FINGER LIKE A BOTTLE OPENER. IT WAS NOT ANGLED OUT AS TO RELEASE. THE WINDOW HAS PRESSURE ASSIST CYLINDERS WHICH THAT AND A LITTLE WIND CAUSED THE ACCIDENT. *JB

NHTSA ID
10121501
Incident
May 2, 2005
Body & structureBrakesEngine+2 more
Filed Apr 20, 2005

SINCE WE HAVE OWNED THIS 2003 EXPEDITION WE HAVE HAD THE WINDSHIELD REPLACED DUE TO NOISE AND LOOSE STRIPPING, THEN, THE CONTRACTING PERSON PUT IN THE WRONG YEARS WINDSHIELD. THE EMISSIONS CANISTER WAS CRACKED AND WAS REPLACED. THE MUFFLER WOULD POP AFTER TURNING OFF THE ENGINE, BUT COULDN'T BE FIXED UNTIL VERIFIED BY FORD. I WAITED FOR 3-4 HOURS ONE DAY WITH 3 CHILDREN WHILE THEY LET MY CAR RUN AND SHUT OFF. WE FINALLY CALLED AHEAD, AND HAD THEM WAIT OUTSIDE ON US UNTIL WE KILLED THE ENGINE TO HEAR IT POP. IT WAS A POOR MUFFLER WELD AND WAS REPAIRED. THE SIDE MOLDING RATTLED BADLY, AND WAS TERRIBLY FADED, AND THAT WAS REPLACED. THE DOOR GETS A LOT OF WIND NOISE , AND A WHISTLE IN THE WINDOW. THEY SAID WINDOW PASSED THE DOLLAR BILL TEST AND WAS FINE BUT IT STILL WHISTLES. THEY, PUT A CLEAR STRIP ALONG INSIDE OF DOOR TO HELP NOISE. IT DOESN'T. THEN ,THE REAR CONTINENTAL TIRE HAD SUCH HORRIBLE, UNEVEN WEAR, IT WAS EXTREMELY DANGEROUS. BOUGHT NEW TIRES FOR $600. THEN REAR DIFFERENTIAL MALFUNCTIONED, AND WOULD MAKE A GRINDING ON TURNING LEFT OR RIGHT. THEY FIXED THAT IN MARCH 2005, AND IT JUST STARTED DOING IT AGAIN. NOW, THERE IS A STRANGE NOISE WHEN REVVING THE ENGINE TO DRIVE COMING FROM UNDER THE HOOD. IT IS GOING IN TOMORROW FOR THE NOISE AND THE REAR DIFFERENTIAL. ON TOP OF ALL THE REPAIRS, WE HAVE HAD A SQUEAKY BRAKE ISSUE. ALSO, THEY HAVE SAID THEY WERE GOOD. THEY JUST GET A LOT OF BRAKE DUST, JUST SAND THEM. OUR SIDE WINDOWS SHIMMIES ALL THE TIME. ! I DID INVEST IN AN EXTENDED WARRANTY!. *AK

NHTSA ID
10118197
Incident
Apr 20, 2005

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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