2005 Ford Freestyle Body & structure Problems

When temperature get below freezing car doors will not latch shut and come back open. Car doors work fine when temp are higher. There is a recall already for this NHTSA# 06v383000 Ford# 06545. I have a Ford Case# XXX My car was not included in recall and either should be or needs to be further investigated. I don't want my kids falling out while I go down the highway and I can't wait 45 min for the car to warm up. This had done this all last winter and is doing it again and Ford refuses to do anything. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11704107

Incident

Dec 3, 2025

PASSANGER DOOR LATCH- DOOR OPENED WHILE DRIVING, WILL NOT STAY CLOSED CHECKED SAID RECALL WAS REPAIRED IN 2006, LATCH IN NOT CLOSING

NHTSA ID

11637411

Incident

Jan 21, 2025

The contact owns a 2005 Ford Freestyle. The contact stated that the vehicle was taken to an independent mechanic for routine maintenance however, the contact was informed that the motor mount torque strap needed to be replaced. The contact had not taken the vehicle to a local dealer to be diagnosed or repaired. The contact stated that the motor mounts had been replaced four times. The vehicle was repaired. The contact stated there was no warning light illuminated. The manufacturer was informed of the failure. The failure mileage was approximately 170,000.

NHTSA ID

11610391

Incident

Jul 23, 2024

Mileage

170,000 mi

CAR DOORS WILL NOT RELATCH IN FREEZING TEMPS. THE CAR WAS STATIONARY BUT WAS UNSAFE TO DRIVE AFTER THE CAR DOOR WAS INITIALLY OPENED. IF I DRIVE TO WORK AND THE TEMP DROPS IT WILL BE UNSAFE TO DRIVE. I SEE THAT THIS MODEL WAS RECALLED FOR THIS REASON BUT MY VIN WAS NOT. OBVIOUSLY SHOULD HAVE BEEN. THE DEALERSHIP APPLIED A LUBRICANT (AT MY EXPENSE) BUT THAT DID NOT WORK.

NHTSA ID

11173037

Incident

Jan 24, 2019

Mileage

75,000 mi

DOOR LATCHES FREEZE OPEN IN COLD WEATHER AS DESCRIBED IN NHTSA CAMPAIGN ID 06V383000. THE DOORS HAVE FAILED TO LATCH WHEN ENTERING THE CAR AS WELL AS IN MOTION AT 50MPH. A SEARCH OF THE CARS VIN SHOWS NO OPEN RECALLS HOWEVER THE CAR HAS NOT BEEN SERVICED FOR THIS ISSUE BUT CLEARLY FALLS UNDER THE RECALL. RECALL NOTICED WAS NEVER RECEIVED FOR THIS ISSUE. THIS IS A ONE OWNER CAR PURCHASE AND REGISTERED IN OHIO SO IT IS UNCLEAR WHY IT WOULD NOT BE COVERED BY THIS RECALL. FORD HAS ALSO STATED THAT THIS CAR IS NOT COVERED BY THE RECALL. THIS IS EXTREMELY DANGEROUS AS THE ISSUE CAN OCCUR WHEN THE CAR IS IN MOTION.

NHTSA ID

11171653

Incident

Jan 20, 2019

Mileage

160,000 mi

ANYTIME THE WEATHER DROPS BELOW 40 DEGREES, WHICH IT MOST OFTEN DOES DURING THE WINTER MONTHS IN MA, MY DOOR LOCKS FREEZE. IT COULD BE RIGHT WHEN I START THE CAR OR WHILE I'M DRIVING, IT'S VERY SPORADIC. I CAN OPEN THE DOORS, BUT THEY WILL NOT CLOSE AGAIN, WHICH IS CLEARLY VERY DANGEROUS IF YOU'RE DRIVING AND THE DOOR LATCHES DON'T HOLD BECAUSE OF ICE. IT SEEMS ALMOST EVERY OTHER CAR THAT IS MY YEAR, MAKE AND MODEL HAVE BEEN RECALLED FOR THE SAME PROBLEM, BUT FOR SOME REASON MINE HAS NOT! NOT SURE WHAT TO DO, IT'S MY ONLY TRANSPORTATION. THROW MY KUDS IN & JUST HOPE FOR THE BEST WHILE WE'RE OUT DRIVING?

NHTSA ID

11153278

Incident

Nov 11, 2018

DURING SAFETY INSPECTION, FRONT ENGINE SUBFRAME RUSTED BEYOND REPAIR WHERE STEERING GEAR IS ATTACHED. DICK MASHETER FORD IN COLUMBUS OHIO PROVIDED DIAGNOSIS WHEN PERFORMING OTHER REPAIRS. REPLACEMENT FRAME IS UNAVAILABLE FROM FORD DIRECTLY; THE ONLY ALTERNATIVES ARE GETTING A USED SUBFRAME OR HAVING A NEW PIECE OF STEEL WELDED IN. VEHICLE WAS STATIONARY AT THE TIME OF INSPECTION.

NHTSA ID

11056316

Incident

Dec 10, 2017

Mileage

101,000 mi

MY FRONT DRIVER SIDE DOOR DOES NOT SHUT IN COLD WEATHER. THE LOCKS STICK ON, AND THE DOOR BOUNCES BACK OPEN WHEN I TRY TO SHUT THE DOOR. I PAID TO HAVE THE DOOR LOCKS REPLACED, A FEW YEARS AGO. THE ISSUE STILL HAPPENED ON ALMOST EVERY COLD DAY. AROUND 15F TO 32F. THE FORD DEALER WHO REPLACEMENT THE LOCKS, GOT NEW LOCKS COVERED UNDER THE LOCK WARRANTY, BUT THIS ISSUE STILL HAPPENS. IT HAS BEEN AN ONGOING PROBLEM FOR 4 YEARS. I AM FORCED TO DRIVE WITH A DRIVER SIDE DOOR THAT DOES NOT CLOSE. I HAVE TO HOLD THE DOOR CLOSED WITH MY HAND UNTIL THE DOOR LOCKS DECIDE TO UNSTICK AND I CAN CLOSE THE DOOR. THE FORD DEALER CANNOT GET THIS PROBLEM SOLVED OR FIXED EVEN AFTER 4 YEARS AND MANY MANY MANY TRIPS BACK TO THE DEALER WITH THIS ISSUE.

NHTSA ID

11054851

Incident

Dec 14, 2017

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT TOOK THE VEHICLE IN FOR A STATE SAFETY INSPECTION AND THE INSPECTOR NOTICED THAT THE SUBFRAME WAS RUSTED. THE INSPECTOR STATED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE CONTACT MENTIONED THAT TWO OR THREE YEARS BEFORE, RUST WAS DISCOVERED DURING ANOTHER STATE SAFETY INSPECTION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO PERFORMED WELDING WORK TO THE SUBFRAME. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. PRIME FORD SACO (857 PORTLAND RD, SACO, ME 04072 (207) 282-0300) STATED THAT THERE WERE NO RECALLS FOR THE RUST FAILURE. SINCE THE VEHICLE WAS OUT OF WARRANTY, THE DEALER OFFERED NO FURTHER ASSISTANCE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000. THE VIN WAS UNAVAILABLE. *BF UPDATED 7/26/18*JB

NHTSA ID

11032843

Incident

Nov 11, 2015

Mileage

52,000 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT STATED THAT THE DRIVER SIDE DOOR FAILED TO REMAIN OPEN WHILE THE CONTACT ENTERED THE VEHICLE. THE DOOR STRUCK THE CONTACT IN THE HEAD. IN ADDITION, THE POWER STEERING BECAME DIFFICULT TO MANEUVER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT RECEIVED MEDICAL ATTENTION TO THE FRONTAL LOBE OF HER HEAD AND SUSTAINED A CONTUSION. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 194,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

10969678

Incident

Mar 27, 2017

Mileage

194,000 mi

IN COLD WEATHER THE FRONT DRIVER SIDE DOOR WILL NOT CLOSE AND LATCH. THIS WAS ADDRESSED IN A RECALL (FORD RECALL NO. 06S45) SEVERAL YEARS AGO, BUT THE PROBLEM STILL PERSISTS. I HAVE TAKEN THIS VEHICLE BACK TO MY LOCAL FORD DEALER MULTIPLE TIMES WERE AN APPARENT "BANDAID" FIX IS USED BECAUSE THE DOOR WILL NOT LATCH IN COLD WEATHER. I BELIEVE THE LATCH SYSTEM IS FLAWED. WHEN IT DOES LATCH I HAVE NO CONFIDENCE IT WILL REMAIN LATCHED WHILE DRIVING.

NHTSA ID

10820665

Incident

Jan 17, 2016

Mileage

112,000 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT NOTICED COROSSION ON THE FRONT SUBFRAME OF THE VEHICLE. THE MECHANIC DIAGNOSED THAT THE SUBFRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 103,000.

NHTSA ID

10810445

Incident

Dec 13, 2015

Mileage

103,000 mi

DOOR LATCH IS FROZEN CLOSED AND CANNOT GET DRIVERS SIDE DOOR TO OPEN. DISMANTLED ENTIRE CAR TO FIX ISSUE.

NHTSA ID

10777892

Incident

Sep 12, 2015

Mileage

239,000 mi

TL*THE CONTACT OWNS A 2005 FORD FREE STYLE. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE DRIVER SIDE DOOR OPENED INDEPENDENTLY AND FAILED TO CLOSE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 163,000.

NHTSA ID

10680862

Incident

Feb 3, 2015

Mileage

163,000 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT STATED THAT THE DRIVER'S SIDE DOOR LATCH WOULD FREEZE IN COLDER TEMPERTURES, PREVENTING THE DOOR FROM BEING OPENED. THE CONTACT ALSO STATED THAT WHEN DRIVING AT VARIOUS SPEEDS, THE DOOR AJAR WARNING LIGHT ILLUMINATED. ADDITIONALLY, THE DOOR LATCH INDEPENDENTLY UNLATCHED AND THE DOOR WAS OPENED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 110,000.

NHTSA ID

10676671

Incident

Jan 1, 2015

Mileage

110,000 mi

WHILE DRIVING THE REAR PASSENGER SIDE DOOR OPENED, ALMOST EXPELLING MY CHILD HAD HE NOT HAD A SEAT BELT ON. THE DOORS ON THIS VEHICLE HAVE BEEN FREEZING UP AND EITHER DON'T CLOSE OR POP OPEN WHILE DRIVING. I SAW THERE WAS A RECALL THAT IS NOT VIN PERTINENT BUT IS ON THE FORD FREESTYLE FOR THESE FREEZING DOOR LATCHES. WHEN I CALL FORD THEY TELL ME THE VIN HAS NO OUTSTANDING RECALLS...CAN YOU HELP ME PLEASE *TR

NHTSA ID

10664231

Incident

Nov 4, 2014

Mileage

118,000 mi

I AM VERY FRUSTRATED THAT I HAVE THE SAME MAKE/MODEL THAT WAS INCLUDED IN THE 11/8/2006 RECALL BUT FORD AND NHTSA LIMITED THE VEHICLES TO ONLY CERTAIN STATES. DURING COLD WEATHER WATER IS ALLOWED TO ENTER THE CAR DOOR AND FREEZE THE LATCHES. THE CAR DOOR LATCH THEN FREEZES MAKING IT UNSAFE AND UNDRIVEABLE AS THE DOOR WILL NOT LATCH. THIS RECALL WAS DONE ON 10/5/2006 UNDER CAMPAIGN NUMBER PE11018 BUT BECAUSE MY VIN WAS NOT INCLUDED FORD WILL NOT FIX THE SAFETY ISSUE. *JS

NHTSA ID

10661425

Incident

Dec 1, 2014

2005 FORD FREESTYLE SEL FWD - 116K MILES, VERY GOOD CONDITION, 2ND OWNER. ON 11/1, I REQUESTED MECHANIC TO DO A FULL INSPECTION ON THE CAR, NO KNOW ISSUES, BUT JUST TO CHECK IT OVER BEFORE WINTER. UPON INSPECTION, MECHANIC FOUND THE ENGINE CRADLE SUBFRAME TO BE RUSTED/ROTTED BEYOND REPAIR, AND SAID CAR WAS NOT SAFE TO DRIVE. ONLY THIS CRADLE SHOWED SIGNIFICANT RUST, IN FACT THE ORIGINAL EXHAUST SYSTEM IS STILL ON THE CAR (THAT IS MOST SHOCKING, THE EXHAUST OUT LASTED THIS SUBFRAME). AS I STATED THE CAR IS IN FANTASTIC SHAPE, AND RUNS GREAT. WE EITHER HAD TO FIX OR SCRAP THE CAR AS IT WAS UNSAFE TO DRIVE. ESTIMATES FROM DEALERS TO REPLACE WERE AROUND $3000. WE ENDED UP USING A LOCAL BODY SHOP WE TRUST TO REPLACE THE SUBFRAME WITH A USED / RUST FREE ONE FOR $1150. I RETAINED THE SUBFRAME AND CALLED FORD CUSTOMER SERVICE ALSO TO ISSUE A COMPLAINT. I REALIZE THE CAR IS 10 YEARS OLD WITH OVER 100K MILES ON IT, BUT GIVEN ITS GREAT CONDITION (IF YOU SAW PICTURES YOU WOULD UNDERSTAND) THERE IS NO ACCEPTABLE REASON FOR A SUBFRAME, THAT HOLDS ALL THE SUSPENSION AND STEERING TO BE RUSTED/ROTTED TO THE POINT OF BEING UNSAFE TO DRIVE. *TR

NHTSA ID

10653569

Incident

Nov 1, 2014

Mileage

116,265 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT STATED THAT THE REAR LIFTGATE ABRUPTLY CLOSED WITH FORCE DUE TO THE SUPPORT STRUTS. THERE WERE NO INJURIES REPORTED. THE DEALER STATED THAT BOTH STRUTS NEEDED TO BE REPLACED. THE CONTACT STATED THAT THE PARTS WERE NOT AVAILABLE AND NEEDED TO BE ORDERED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.

NHTSA ID

10640824

Incident

Oct 1, 2014

Mileage

110,000 mi

PURCHASED USED-WHEN THE WEATHER IS COLD THE DOORS WILL NOT SHUT-APPEARS TO BE SOME TYPE OF ELECTRONIC PROBLEM-EVEN WHEN CAR IS WARMED UP THE DOORS WILL NOT LATCH SHUT. *TR

NHTSA ID

10610249

Incident

Nov 1, 2013

Mileage

90,000 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT STATED THAT THE WHEEL WELL ON THE VEHICLE WAS CORRODED AND CONTAINED HOLES. AS A RESULT OF THE HOLES, FUMES SEEPED INTO THE VEHICLE AND CAUSED THE CONTACT TO BECOME ILL. THE HOLES ALSO CAUSED THE SEAT BELT TO BECOME WET WHEN IT RAINED AND COLLECT SALT WHEN IT SNOWED. THE VEHICLE WAS TAKEN TO A MECHANIC WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 129,000.

NHTSA ID

10597197

Incident

Jun 12, 2013

Mileage

129,000 mi

I WAS SENT THE RECALL FOR DOOR LATCHES FREEZING AND DOORS NOT CLOSING SECURELY AND/OR DOORS OPENING. I HAD THE RECALL WORK DONE AT FORD DEALER. THE FOLLOWING WINTER WAS MILD AND DOORS WERE NOT WET IN BELOW FREEZING DAYS/NIGHTS ETC THE FOLLOWING YEARS DOORS STILL CONTINUED TO OPEN AND NOT LATCH SHUT WHEN WET AND BELOW FREEZING. FOLLOWING THIS DISCOVERY I CALLED FORD CUSTOMER SERVICE ON 2 SEPARATE OCCASIONS AND THEY SAID "WE DID THE RECALL WORK AND THAT'S ALL WE ARE DOING" I TOLD THEM IT DID NOT FIX ANYTHING --THEY SAID ITS NOT THEIR PROBLEM. THIS CAR IS JUNK AT EVERY LEVEL BUT DOORS NOT CLOSING IS THEIR PROBLEM - PLEASE MAKE THEM RE-RECALL THIS ISSUE!! *TR

NHTSA ID

10566179

Incident

Feb 1, 2010

Mileage

55,000 mi

CAR LEAKS WHEN IT RAINS. THIRD ROW DRIVER SIDE CUP HOLDERS STAY FULL OF WATER, I PULLED PLUG BELOW SPARE TIRE TO KEEP WATER FROM FILLING UP AND RUSTING THE TIRE. MANY COMPLAINTS ONLINE ABOUT THIS CAR LEAKING. NOW THE ELECTRICAL SYSTEM IS DAMAGED, THE REVERSE LIGHTS STAY ON, AND THE TAILLIGHTS SOMETIMES HAVE WATER IN THEM. *TR

NHTSA ID

10561641

Incident

Dec 3, 2012

Mileage

120,000 mi

TL* THE CONTACT OWNS A 2005 FORD FREESTYLE. THE CONTACT STATED THAT DURING COLDER TEMPERATURES OR WHEN IT RAINS, THE FRONT DRIVER'S SIDE DOOR WOULD NOT ENGAGE WHEN CLOSED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. . ..UPDATED 03-12-14 *BF

NHTSA ID

10555871

Incident

Dec 12, 2009

Mileage

65,000 mi

MY FREESTYLE SURGES AND LUNGES FORWARD AND BACKWARDS. I HIT A CAR WHILE TRYING TO BACK UP AND PARK BECAUSE THE CAR SURGED AND ACCELERATED INTO REVERSE. THIS IS THE SECOND TIME THAT I HAVE HAD THIS PROBLEM IN 2 YEARS AND NEEDED TO REPLACE THE THROTTLE BODY. I ALMOST HIT PEOPLE IN A PARKING LOT BECAUSE OF THE SUDDEN SURGE AND ACCELERATION. THIS IS EXTREMELY UNSAFE AND UNPREDICTABLE. NEEDS TO BE RECALLED! ENGINE MOUNT WAS ALSO CRACKED AND NEEDED TO BE REPAIRED AS IN MANY OF THE OTHER CASES IN THE CLASS ACTION LAWSUIT. *TR

NHTSA ID

10535197

Incident

Jul 19, 2013

Mileage

117,000 mi