2001 Isuzu Rodeo Sport

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

TL* THE CONTACT OWNS A 2001 ISUZU RODEO SPORT. WHILE INSPECTING THE VEHICLE, THE CONTACT NOTICED CORROSION ON THE UNDERCARRIAGE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS CONFIRMED THAT THE REAR SUSPENSION LOWER LINK BRACKET WAS CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000.

NHTSA ID

10820465

Incident

Apr 24, 2015

Mileage

180,000 mi

TL* THE CONTACT OWNS A 2001 ISUZU RODEO SPORT. THE CONTACT STATED THAT THE FRAME WAS SEVERELY CORRODED AND THE REAR LATERAL ARM WAS FRACTURED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS MADE AWARE THAT NHTSA CAMPAIGN NUMBER: 104V36000 (SUSPENSION) HAD EXPIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 180,000.

NHTSA ID

10788818

Incident

Apr 10, 2015

Mileage

180,000 mi

I GOT A LETTER FROM ISUZU ASKING ME TO COME IN FOR A RECALL DUE TO PRE-MATURE FRAME RUSTING I WAS TOLD THEY HAD TO LIFT THE BODY OFF THE FRAME TO INSPECT IT AND I WAS HAVING THE GAS-LEVEL SENDER REPLACED AT THE SAME TIME. I WAS TOLD BY THE SERVICE DEPARTMENT THAT BOLTS HOLDING THE CASSIS TO THE FRAME HAD A TENDENCY TO FAIL SO THEY WERE BEING REPLACED WITH STAINLESS STEEL HARDWARE. WHEN I GOT THE TRUCK BACK THE NEW SHINY BOLTS AND NUTS WERE VISIBLE EXTERNALLY AND I WAS ASSURED THAT MY TRUCK WAS NOT THAT BAD AND IT WAS JUST A PRECAUTIONARY MEASURE. I WAS TOLD THE FRAME WAS IN PRETTY GOOD SHAPE AND THAT THEY APPLIED SOME ANTI-RUST TREATMENT TO THE AREAS AND FOR ADDED STRENGTH, 2 REINFORCEMENT BARS WERE BOLTED TO THE SIDES OF THE FRAME ( THIS WAS DOME AND VERIFIED VISUALLY BY ME ). ABOUT TWO YEARS LATER, WHILE HAVING MY EXHAUST MANIFOLD REPLACED DUE TO EXCESSIVE ROT, I WAS INFORMED THAT MY FRAME WAS NOT SAFE BECAUSE IT WAS ALMOST COMPLETELY ROTTEN IN NUMEROUS AREAS AND TOLD THAT WHOEVER TRIED TO FIX IT KNEW THAT IT WAS IN TERRIBLE SHAPE AND SIMPLY PUT A BAND=AID ON IT AND HIT IT WITH SOME ANTI-RUST PAINT TO MAKE IT LOOK BETTER. JUST THE FRAME WAS ROTTING, NOT THE BODY OR OTHER PARTS. THE OFFICIAL TSB APPARENTLY TO SHORE UP THE FRAME BY BOLTING TWO STEEL BARS ALONG THE SIDES, UNLESS THE FRAME IS SO ROTTED OUT THAT IT HAS TO BE REPLACED. SO IF I HAD NOT GARAGED MY TRUCK AND BEEN EXTRA CAREFUL ABOUT WASHING THE UNDERCARRIAGE, I COULD HAVE GOTTEN A BRAND-NEW FRAME, (OR A TRIP TO THE EMERGENCY ROOM IF THE FRAME BROKE WHILE I WAS DRIVING AT ALMOST ANY SPEED NEVER MIND HIGHWAY SPEED). I AM THE ORIGINAL OWNER OF THIS TRUCK AND HAVE FOLLOWED ALL TSB/RECALLS AND RECOMMENDED MAINTENANCE SCHEDULES. I LOVE THE TRUCK, BUT I NEED IT TO BE SAFE AND VERY SOON IT MAY NOT PASS SAFETY INSPECTION IN MY STATE. I HAVE READ ABOUT MANY PEOPLE TRYING PUSH FOR SOME SORT OF LEGAL ACTION ON THIS. *TR

NHTSA ID

10629673

Incident

Jun 1, 2009

Mileage

85,000 mi

WHILE DRIVING IN VEHICLE, APPROXIMATELY 35 MPH, NORMAL DRY CONDITIONS, DRIVER-SIDE REAR SUSPENSION TRAILING ARM BRACKET BROKE FREE FROM FRAME. VEHICLE VEERED RIGHT SLIGHTLY AND GENERATED A GROANING SOUND. PULLED VEHICLE OFF THE ROAD. UPON INSPECTION UNDERNEATH VEHICLE REALIZED FRAME SECTION CORRODED COMPLETELY THROUGH ALLOWING TRAILING ARM BUSHING MOUNTING BRACKET TO COMPLETELY SEPARATE FROM FRAME. LOW MILEAGE (CONSIDERING YEAR) WELL CARED FOR VEHICLE IN OTHERWISE GOOD CONDITION. HAVE SENSE LEARNED THIS TO BE AN ALL TOO COMMON PROBLEM KNOWN BY OEM BUT NOT BY SECONDARY BUYERS, THESE VEHICLES SHOULD NOT BE ON ROAD. LESS THAN A YEARS USE FROM THIS VEHICLE AFTER LOAN/PURCHASE. *TR

NHTSA ID

10577603

Incident

Mar 21, 2014

Mileage

99,000 mi

THE FRAME IS SO BADLY ROTTED OUT THAT IT WON'T PASS A SAFETY INSPECTION . *TR

NHTSA ID

10573373

Incident

Mar 18, 2014

Mileage

130,000 mi

ERODING FRAME UNDERNEATH CAR. MY CAR SHAKES AND SQUEAKS HORRIBLY! MY CAR IS SO BADLY RUSTED THAT I HAVE HOLES AND I CAN SEE THROUGH THE CAR UNDERNEATH! *TR

NHTSA ID

10561167

Incident

Jan 15, 2014

TL* THE CONTACT OWNS A 2001 ISUZU RODEO SPORT. THE CONTACT STATED WHILE THE VEHICLE WAS BEING INSPECTED RUST WAS FOUND AROUND THE FRAME. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. THE CURRENT APPROXIMATE MILEAGE WAS 140,000.

NHTSA ID

10534863

Incident

May 17, 2012

Mileage

13,000 mi

TL* THE CONTACT OWNS A 2001 ISUZU RODEO SPORT. THE CONTACT STATED THAT AFTER RECEIVING NOTIFICATION OF NHTSA CAMPAIGN I.D. 10V436000 (SUSPENSION:REAR), THE VEHICLE WAS TAKEN TO THE DEALER FOR RECALL REPAIRS. AFTER INSPECTING THE VEHICLE, THE DEALER ADVISED THE CONTACT THAT THE RUST ON THE FRAME WAS TOO EXCESSIVE AND COULD NOT BE REPAIRED. IN ADDITION, THE DEALER ADVISED THE CONTACT THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 53,123.

NHTSA ID

10471750

Incident

Aug 17, 2012

Mileage

53,123 mi

This bulletin outlines the procedures for using the Alpine Exchange Program (the "Exchange Program"). The Exchange Program must be used when any Alpine radio or other component covered by this bulletin is repaired under warranty and may also be used for radio and component repairs not covered under warranty. Contact Alpine directly for pricing and payment methods applicable to radio and component repairs not covered under warranty.

Isuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback. This bulletin was revised to add a Parts Warranty Form

Isuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback.

The following is a list of the Isuzu-recommended Threebond product part numbers identified in the various Isuzu Workshop Manuals and bulletins. If a Threebond product is unavailable, we recommend that you utilize the chart below to find equivalent of similar products (when available) from Loctite and Permatex.

The Isuzu Commercial Truck of America (ICTA) Service Technical Assistance Center (TAC) provides diagnostic support to Isuzu dealer technicians repairing Isuzu vehicles in and out of vehicle warranty. A TAC case number will be issued solely for information tracking purposes and future contact reference.

REAR BRAKE ROTORS. *KB