2002 Isuzu Rodeo Sport

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

TL* THE CONTACT OWNS A 2002 ISUZU RODEO SPORT. UPON RECEIVING AN INSPECTION OF THE VEHICLE, AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS PREMATURE RUST, CORROSION, AND HOLES NEAR THE TRAILING ARMS, CLOSE TO THE FRAME AND IN THE REAR NEAR THE STABILIZER BAR. THE VEHICLE WAS NOT INSPECTED BY A DEALER. THE MANUFACTURER WAS NOTIFIED AND THE CONTACT WAS WAITING FOR A RESPONSE TO DETERMINE IF THE VEHICLE WAS INCLUDED OR EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 10V436000 (SUSPENSION). THE APPROXIMATE FAILURE MILEAGE WAS 131,000.

NHTSA ID

11065600

Incident

Jan 10, 2018

Mileage

131,000 mi

AT LAST INSPECTION, I WAS TOLD BY MY MECHANIC THAT THERE IS A LOT OF REAR FRAME RUST ON MY VEHICLE, AND IT MAY NOT BE SAFE TO DRIVE AS THE RUST PROGRESSES. THERE WAS A RECALL ON THESE VEHICLES, BUT I NEVER RECEIVED A NOTICE. I BOUGHT MY 2002 ISUZU IN SEPT. OF 2012. I'M AFRAID TO DRIVE MY VEHICLE, AND I WOULD NEVER SELL IT IN THE CONDITION IT IS, I BELIEVE IT'S NOT SAFE. I NEED A REMEDY FROM ISUZU. NHTSA HAD A CAMPAIGN NUMBER 12V306000. I FILED A COMPLAINT WITH NHTSA IN AUGUST OF THIS YEAR, WITH NO RESULTS YET. MY COMPLAINT NUMBER IS 10898314. I ALSO NOTICED SOME FRAME RUST IN THE FRAME IN THE FRONT PASSENGER SIDE.

NHTSA ID

10923668

Incident

Aug 23, 2016

Mileage

124,000 mi

AT LAST INSPECTION, I WAS TOLD BY MY MECHANIC THAT THERE IS A LOT OF REAR FRAME RUST ON MY VEHICLE, AND IT MAY NOT BE SAFE TO DRIVE AS THE RUST PROGRESSES. THERE WAS A RECALL ON THESE VEHICLES, BUT I NEVER RECEIVED A NOTICE. I BOUGHT MY 2002 ISUZU IN SEPT. OF 2012. I'M AFRAID TO DRIVE MY VEHICLE, AND I WOULD NEVER SELL IT IN THE CONDITION IT IS, I BELIEVE ITS NOT SAFE. I NEED A REMEDY.

NHTSA ID

10898314

Incident

Aug 23, 2016

Mileage

124,000 mi

TL* THE CONTACT OWNS A 2002 ISUZU RODEO SPORT. WHILE DRIVING AT 65 MPH, THE SPARE TIRE WELL RUSTED AND CAUSED THE SPARE TIRE TO DETACH. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 150,000.

NHTSA ID

10763184

Incident

Aug 31, 2015

Mileage

150,000 mi

TL* THE CONTACT OWNS A 2002 ISUZU RODEO SPORT. THE CONTACT STATED THAT THE VEHICLE'S AIR CONDITIONING UNIT OVERHEATED TO THE POINT THAT IT FRACTURED THE AIR CONDITIONING CONTROL UNIT AND MELTED THE WIRES. THE CONTACT NOTICED A BURNING ODOR IN THE VEHICLE. THE CONTACT REPLACED THE UNIT ON TWO OTHER OCCASIONS, BUT THE FAILURE OCCURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 158,000.

NHTSA ID

10733228

Incident

Jul 10, 2015

Mileage

158,000 mi

I RECEIVED A SAFETY RECALL FOR MY VEHICLE SAYING THAT "EXCESSIVE CORROSION MAY RESULT IN THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK BRACKET BECOMING DETACHED FROM THE FRAME, WHICH CAN AFFECT VEHICLE HANDLING AND INCREASE THE RISK OF A CRASH." UPON CHECKING INTO THIS, I FOUND OUT THAT THE CLOSEST ISUZU DEALER TO ME IS 2 HOURS AWAY. IT REALLY AMAZES ME THAT ISUZU WOULD WANT ME TO DRIVE A VEHICLE WITH A SAFETY RECALL 2 HOURS TO HAVE IT CHECKED OUT. *TR

NHTSA ID

10470040

Incident

Aug 9, 2012

ISUZU 2002 RODEO SPORT BRAKING TO STOP AT A STOPLIGHT, THE DRIVER'S SIDE TRAILING ARM RIPPED OFF THE FRAME OF THE VEHICLE. THE VEHICLE WAS NOT DRIVABLE AND WAS TOWED TO A SERVICE STATION. I WAS TOLD BY THE SERVICE STATION THE WHOLE FRAME WAS BADLY ROTTED. THE SERVICE STATION INFORMED ME THERE MAY BE A RECALL FOR THIS ISSUE. AFTER SPEAKING WITH AN ISUZU DEALERSHIP AND SUBSEQUENTLY ISUZU OWNER RELATIONS, I WAS TOLD THIS RECALL WAS ONLY FOR THE ISUZU RODEO, NOT THE RODEO SPORT. I BELIEVE THIS RECALL SHOULD BE EXTENDED TO THE RODEO SPORT AS THIS COULD HAVE BEEN A DANGEROUS SITUATION IF THIS INCIDENT OCCURRED AT HIGHER SPEEDS. THIS DEFECT HAS THE POTENTIAL TO CAUSE INJURY OR DEATH. I AM CURIOUS IF THERE HAVE BEEN SIMILAR REPORTS OF THIS DEFECT ON THE RODEO SPORT.

NHTSA ID

10458695

Incident

May 16, 2012

Mileage

100,500 mi

TL* THE CONTACT OWNS A 2002 ISUZU RODEO SPORT. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THERE WAS A LOUD EXPLOSION HEARD AS THE STEERING WHEEL BEGAN TO SHAKE VIOLENTLY, CAUSING THE CONTACT TO LOSE CONTROL OF THE VEHICLE. THE CONTACT WAS ABLE TO PULL OVER AND NOTICED THAT THE DRIVER SIDE REAR WHEEL HAD BECOME UNATTACHED FROM THE AXLE AND THE FRAME. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE MECHANIC ADVISED THAT THE FRAME WAS CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE TO THE CONTACT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 166,000.

NHTSA ID

10457903

Incident

May 2, 2012

Mileage

166,000 mi

This bulletin outlines the procedures for using the Alpine Exchange Program (the "Exchange Program"). The Exchange Program must be used when any Alpine radio or other component covered by this bulletin is repaired under warranty and may also be used for radio and component repairs not covered under warranty. Contact Alpine directly for pricing and payment methods applicable to radio and component repairs not covered under warranty.

Isuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback. This bulletin was revised to add a Parts Warranty Form

Isuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback.

The following is a list of the Isuzu-recommended Threebond product part numbers identified in the various Isuzu Workshop Manuals and bulletins. If a Threebond product is unavailable, we recommend that you utilize the chart below to find equivalent of similar products (when available) from Loctite and Permatex.

The Isuzu Commercial Truck of America (ICTA) Service Technical Assistance Center (TAC) provides diagnostic support to Isuzu dealer technicians repairing Isuzu vehicles in and out of vehicle warranty. A TAC case number will be issued solely for information tracking purposes and future contact reference.

REAR BRAKE ROTORS. *KB