RoadVitals

2019 BMW 540I

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
11
Latest May 14, 2026
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Sep 27, 2019
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2

Overview

Our database contains 11 NHTSA owner-reported complaints for the 2019 BMW 540I, most frequently naming the driver assistance, electrical and engine categories. 1 safety recall has been issued covering this model year; and 239 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Driver assistance436.4%
  • Electrical19.1%
  • Engine19.1%
  • Fuel system19.1%
  • Powertrain (other)19.1%
  • Transmission19.1%
  • Airbags19.1%
  • Visibility19.1%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

Sep 27, 2019
257,473 units potentially affected
The defect: BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Convertible and Coupe 840i, 840i xDrive, M850i xDrive, X5 sDrive, X5 xDrive, X5 M50i, X6 xDrive, X6 M50i, 330i, 330i xDrive, M340i, M340i xDrive, Z4 sDrive, Z4 M40i, 740Le xDrive and 745Le xDrive, 2018-2019 640i xDrive Gran Turismo and Rolls-Royce Phantom, 2019 M850i xDrive Gran Coupe and Rolls-Royce Cullinan and 2020 Toyota Supra vehicles. The back-up camera and display settings can be adjusted such that the rear view image is no longer visible and the system will retain that setting the next time the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rearview Mirrors."
The risk: The lack of an image in the back-up camera display increases the risk of a crash.
The remedy: BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.
BMW of North America, LLCView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Driver assistance
Filed May 14, 2026
Crash reported

The contact owns a 2019 BMW 540i. The contact stated that while slowly driving into the driveway the vehicle erroneously accelerated forward at a high rate of speed and crashed into the garage door. The contact indicated that during the incident the brake pedal was being pressed but the vehicle did not immediately stop. During the incident the front end of the vehicle was damaged but no air bags deployed. No injuries were reported but the contact experienced emotional stress from the incident. The contact also indicated that the failure had once occurred while the husband was driving the vehicle. The cause of the failure was not yet determined. The local dealer and manufacturer were notified of the failure. The failure mileage was 31,000.

NHTSA ID
11737812
Incident
May 1, 2026
Mileage
30,600 mi
Engine
Filed Mar 25, 2026

I own a 2019 BMW 540 with B58 engine and I have begun noticing abnormal rattling noise from the engine area, which may indicate early stage failure of the oil pump assembly. There are widespread reports from other owners of failure of the oil pump rotor housing/adjusting ring due to heat-related degradation of plastic components. Failure of this component can lead to sudden loss of oil pressure, drivetrain malfunction warnings, and ultimately engine seizure while driving. Sudden engine failure at speed presents a significant safety hazard due to loss of propulsion and potential inability to maneuver out of traffic. BMW has reportedly updated the oil pump design to an all-metal version around mid-2020, suggesting awareness of a design failure. I am submitting this report as a potential early indicator before catastrophic failure occurs.

NHTSA ID
11726908
Incident
Mar 23, 2026
Visibility
Filed Dec 27, 2024

The contact owns a 2019 BMW 540i Sedan. The contact stated while driving at 45 MPH, the peripheral rear-view mirror detached and collided with the passenger's window. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 23,000.

NHTSA ID
11632656
Incident
Dec 23, 2024
Mileage
23,000 mi
Filed Nov 11, 2022

Radiator Grill does not open when running. It remains in the close position. It started with the engine symbol that appeared on the dash.

NHTSA ID
11493211
Incident
Nov 8, 2022
Transmission
Filed Sep 20, 2021

The contact owns a 2019 BMW 540I. The contact stated while driving 60 MPH, the contact pressed the button on the gear shifter and the vehicle inadvertently shifted into NEUTRAL. The contact then shifted back into DRIVE. The contact continued driving with no further issues. However, the contact concern was that there should be no reason for the gear shifter to change gear with little to no pressure on the gear shifter from an inadvertent touch of the button on the gear shifter. The contact took the vehicle to the local dealer to be inspected however, the mechanic was unable to duplicate the failure. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 43,500.

NHTSA ID
11433724
Incident
Aug 15, 2021
Mileage
43,500 mi
AirbagsDriver assistance
Filed Jun 15, 2021
Crash reported

The contact owns a 2019 BMW 540i. The contact stated while driving at various speeds, the vehicle stalled without warning while depressing the accelerator pedal. The contact stated that while attempting to park the vehicle, the failure recurred. The contact continuously depressed the accelerator pedal and the vehicle lunged forward and collided with a barrier and crashed into his neighbor's vehicle. The air bags failed to deploy upon impact. The contact was not treated for any injuries. A police report was not filed. The contact had taken the vehicle to an independent mechanic who discovered that the lower section of the accelerator pedal was fractured. The manufacturer was notified of the failure and agreed to pay for a portion of the repair. The contact received a letter that stated that the manufacturer agreed to pay for the accelerator pedal replacement however, by accepting the payment, the manufacturer would absolve themselves of any responsibility for any damages caused by the defective accelerator pedal. The contact had not agreed to the terms of the agreement of the letter. The vehicle was repaired out of pocket. The failure mileage was 18,000.

NHTSA ID
11421080
Incident
Apr 26, 2021
Mileage
18,000 mi
Driver assistance
Filed May 9, 2021

VEHICLE WAS TRAVELLING AT 50 MPH, CLEAR DRY WEATHER, NO TRAFFIC IN FRONT OR IN REAR AND COLLISION AVOIDANCE BRAKING SYSTEM ACTIVATED WITHOUT CAUSE

NHTSA ID
11415742
Incident
May 6, 2021
Mileage
16,600 mi
Driver assistanceFuel system
Filed Dec 2, 2020

ON FRIDAY, 11/20/20, DRIVING ON INTERSTATE AT ABOUT 60-65 MILES SPEED, SUDDENLY WITHIN FEW SECONDS, THE SPEED DROPPED DOWN TO 35-40 MILES WITHOUT ANY BRAKING ACTION BY ME. IT SCARED THE HACK OUT OF ME. I BARELY MANAGED TO GET OFF THE DRIVING LANE. WHILE IN MY CAR, BWW SOS ON-CALL ( DON'T KNOW EXACT NAME) CALLED, AND ASKED ME IF I WAS OK. THEN, THE OPERATOR GOT ROADSIDE ASSISTANCE OR THEIR MECHANIC ONLINE; HE TRIED TO DIAGNOSE THE PROBLEM. HE SAID IT WOULD NEED TO BE TOWED IN TO THE DEALERSHIP. THE OPERATOR ARRANGED FOR THE TOWING TRUCK; THE CAR WAS TOWED IN TO 'GLOBAL IMPORTS BMW' DEALERSHIP. THE SERVICE MAN TESTED THE CAR THE NEXT DAY, AND MENTIONED THAT HIS TEST DID NOT REVEAL ANYTHING BUT THOUGHT THAT THIS WAS AN UNIQUE SITUATION THAT REQUIRED BMW'S ENGINEER'S ASSESSMENT. THEN THE DEALERSHIP WANTED/ KEPT THE CAR OVERNIGHT, DROVE, AND TESTED IT THE NEXT DAY. THAT'S WHEN THEY FOUND THAT THE THROTTLE BODY ACTUATOR WAS FAULTY. THEY REPLACED. I HAD A SIMILAR PROBLEM, ON A SMALLER SCALE, EARLY THIS YEAR. I HAD TAKEN THE CAR TO THE SAME DEALERSHIP BACK THEN. THEY DIDN'T FIND ANYTHING UNUSUAL AT THAT TIME. THE SERVICE ADVISOR MENTIONED THAT VERY LIKELY THAT PROBLEM IN EARLY 2020 MAY ALSO BE DUE TO FAULTY THROTTLE BODY ACTUATOR.

NHTSA ID
11377490
Incident
Nov 20, 2020
Mileage
15,496 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B010324

ENGINE

The EVAP systems purge (vent) valve limited warranty for defects in materials or workmanship has been extended to 15 years / 150,000 miles as determined from the original in-service date.

B010324

ENGINE

EVAP SYSTEM PURGE (VENT) VALVE EXT LTD WTY (ELW) 15/150

B630418

EXTERIOR LIGHTING

One or more of the LED daytime running lights are dim or discolored.

B120721

ENGINE AND ENGINE COOLING

Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

B611305

ELECTRICAL SYSTEM

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 540I by model year
YearComplaintsRecallsInvestigationsIssue Index
2025100
2024510
2023500
2022301
2021851
2020350
2019Viewing111052.2
2018292055.4
2017201144.8
2003720
2002122044.3
2001154056.6
2000312051.3
1999221036.1
1998261038.8
1997270038.2
1996000
1995102050.2
1994840
1993010
1992010
1991010
1990010
1989010

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.