2022 Chevrolet Bolt EV

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

Steering rack started to fail after only 15000 miles

NHTSA ID

11741396

Incident

Oct 1, 2025

While driving at a low speed (approx. 5–10 mph), the front passenger-side lower ball joint suffered a catastrophic structural shear without warning. This caused the wheel assembly to collapse outward and the CV axle to pull out of the transmission. The failure caused a complete loss of steering control, veering the vehicle into a curb. Physical evidence (outward axle pull and high-side rim scratches) indicates the mechanical failure preceded the impact. This occurred at only 38,155 miles on a 2022 Chevrolet Bolt EV. Outward Dislocation: Photos show the CV axle pulled OUT of the transmission and the wheel leaning OUT (positive camber). A curb impact would push these components IN. This proves the wheel fell away from the car first. Pre-Impact Grinding: The interior barrel of the rim and the brake dust shield show heavy rotational grinding and metal-on-metal scoring. This confirms the suspension collapsed while the wheel was still spinning at speed, prior to the car coming to a stop. Structural Shear: The lower ball joint stud suffered a complete transverse shear. High-resolution photos of the broken stud face show distinct "beach marks" (concentric rings), which are the physical fingerprint of a slow-growing metal fatigue crack rather than a sudden impact fracture. Rim Damage Profile: Deep gouges are located on the flat face of the wheel spokes rather than the outer lip. This confirms the wheel was already at an extreme tilt (collapsed) when it made contact with the curb. CONCLUSION: The vehicle was maintained and driven under normal conditions. This was a spontaneous, catastrophic structural failure of a safety-critical component. I am requesting that NHTSA investigate this as a potential manufacturing defect for the 2022 Chevrolet Bolt EV.

NHTSA ID

11733483

Incident

Apr 16, 2026

I have a faulty electric power steering, it prevents the steering wheel to return to center.

NHTSA ID

11716390

Incident

Feb 6, 2026

I was driving on the highway above 60 mph, and I suddenly got a "propulsion power reduced" alert, along with a yellow indicator light. I almost immediately thereafter got a message saying "speed reduced to 50 mph" and then "speed reduced to 30 mph." I got no acceleration when I depressed the accelerator pedal. In fact, it felt like the car had engaged the regenerative braking to actively slow me down. This is a life-threatening safety flaw, as it was difficult to get to the breakdown lane. The only reason there was no collision was that there was relatively light traffic. I managed to get to a breakdown lane and then, after restarting the car, to get off the highway and into a parking lot, where I called for a tow. The car was towed to the dealer I bought it from and, the next day, they inspected the car and determined that the auxiliary transmission fluid pump had failed and needed to be replaced. I've seen many reports on reddit that this part fails on chevy bolts. What makes this truly unsafe is that there was no warning whatsoever that something was wrong. Everything seemed fine (after I got a new battery under the big bolt battery recall) until the car suddenly cut power and slowed me down in the middle of the highway. This car needs to be recalled again.

NHTSA ID

11710387

Incident

Jan 11, 2026

The contact owns a 2022 Chevrolet Bolt EV. The contact stated that while driving at various speeds, the vehicle lost automotive power, and the digital screen failed to display as intended. The Battery warning light was occasionally illuminated during rainy weather. The local dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 65,000.

NHTSA ID

11700254

Incident

Sep 5, 2024

Mileage

65,000 mi

I was was traveling at 68 mph, then rear ended and pushed into the center divide. The entire front drivers tire + assembly was destroyed. The airbags didn't deploy. The cab did fill with a white 'smoke'. A little bit later I received a message from the Chevy app that there was a problem with my airbags and I should seek service. My insurance has deemed the car a total loss and picked up the car and taken it to their lot for inspection. I don't know the status of this and the incident has not been reported to the manufacturer/dealer.

NHTSA ID

11687130

Incident

Sep 9, 2025

I am filing this complaint regarding my 2022 Chevrolet Bolt, which has been awaiting battery replacement at McCluskey Chevrolet for over 30 days, creating significant safety concerns and violating federal warranty requirements. Safety Concerns: The vehicle's safety systems detected a battery defect serious enough to automatically restrict functionality. This demonstrates GM recognized an immediate safety risk. Despite this urgency, my vehicle remains inoperable after 30 days with no completion date provided. This delay indicates systemic failures in GM's remedy program for known battery defects. GM has known about this issue for years and has yet to source replacement batteries within a reasonable timeframe for drivers awaiting a replacement. Federal Law Violations: This situation violates the Magnuson-Moss Warranty Act, which requires warranty repairs be completed within a reasonable time period. Thirty days for a safety-critical component replacement, particularly after the vehicle self-diagnosed a dangerous condition, exceeds any reasonable standard. Requested NHTSA Actions: Investigate GM's compliance with recall remedy requirements and parts availability Assess whether GM's battery replacement program meets federal safety standards Determine if GM is violating the Magnuson-Moss Warranty Act through excessive repair delays Consider enforcement action to ensure timely remediation of safety defects Require GM to provide loaner vehicles during extended safety-related repairs Documentation Available: I request NHTSA's immediate intervention to address both the individual and systematic failures of GM in handling these repairs.

NHTSA ID

11683726

Incident

Jul 29, 2025

The contact owns a 2022 Chevrolet Bolt EV. The contact stated that while in the process of parking the vehicle on the side of a street, the vehicle unintendedly accelerated, and the front end of the vehicle crashed into an unoccupied parked vehicle, which crashed into a second occupied vehicle parked in front of it. No property damage was reported. The vehicle came to a stop upon impact. The air bags did not deploy. The vehicle did not need to be towed. No warning lights were illuminated. A police report was not filed. The first vehicle the contact's vehicle had crashed into was totaled due to front and rear end damages. The occupant of the second vehicle confirmed that the vehicle was not damaged, and there was no injury sustained. No injuries were reported. The vehicle was taken to a local dealer to be diagnosed, but the failure could not be duplicated. The manufacturer had sent engineers who were in the process of diagnosing the vehicle at the dealer. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 29,000.

NHTSA ID

11679095

Incident

May 24, 2025

Mileage

29,000 mi

PI to help diagnose A/C concern

This Preliminary information communicates an issue with an OTA pending message still displayed after an OTA event and how to reset/clear the message.

This preliminary information is to inform technicians and customers that the voice command will be inoperative when trying to open applications. Engineering is investigating and this PI will be converted to a bulletin when a repair is available.

Pi created to provide GM dealers with information on gathering information for projection issue

This Preliminary information communicates to dealer to perform a MEC reset for wireless projection issues

This preliminary information communicates information about how to determine if a wheel and tires size change is available.