2002 Chevrolet Silverado 1500 Body & structure Problems

The contact owns a 2002 Chevrolet Silverado 1500. The contact stated that while driving at an undisclosed speed, the contact heard a loud cracking sound coming from the vehicle. The contact noticed the loud cracking sound while driving over a pothole in the road. The vehicle was driven to the residence. The contact completed a thorough inspection of the vehicle and noticed a fracture behind the cab of the vehicle. In addition, the contact noticed corrosion of the undercarriage of the vehicle. The contact stated that the corrosion extended from the front passenger’s side to the rear of the vehicle. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 250,000.

NHTSA ID

11588167

Incident

Apr 10, 2024

Mileage

250,000 mi

rocker panels rusted out

NHTSA ID

11480031

Incident

May 29, 2020

I WAS DRIVING ON HWY 495 WHICH IS A CITY ROAD TOWARDS HWY 19 DRIVING APPROX 53 MPH IN CRYSTAL RIVER, FL. THE VECHILE AHEAD OF MY MINE WAS 3 CAR LENGTHS AHEAD WHEN I SAW THERE BRAKE LIGHTS ON, I APPLIED THE USUAL APPROPRIATE BRAKE PRESSURE WHICH IS NO HARDER OR SOFTER THEN ANY OTHER TIME. ONCE I SLOWED DOWN TO 40 MPH IN THE BACK PASSENGER SIDE REAR TIRE FELT LIKE IT EXPLODED AND HEARD A HUGE EXPLOSIVE TYPE SOUND AND ACTUALLY FELT THE ENTIRE BACK END OF MY SILVERADO LIFT UP AND SHIFT LEFTWARDS INTO THE OPPOSITE LANE CAUSING MY TRUCK TO ALSO GET STRUCK BY ANOTHER TRUCK CAUSING WHAT WAS A EXTREMELY WELL MAINTAINED TRUCK WITHOUT A SINGLE DING OR MECHANICAL ISSUES UNTIL THIS OCCURRED. I AM A ENGINEER AND HAVE NEVER WITNESSED A TIRE THAT LOOKED THE WAY THIS DID , BY SIMPLY DRIVING . I HAVE ALL RECORDS FOR MAINTAINCE,ROTATIONS ETC.. OVERALL I HAVE MADE MULTIPLE COMPLAINTS AND HAVE SPENT 3500 ON TIRES AND REPAIRS AND STILL THE TRUCK NEEDS 4500 MORE . I ALSO HAVE HAD TO REPLACE THE RIM THAT THE TIRE WERE ON AND THESE WERE THE RECOMMENDED TIRES FOR MY TRUCK.

NHTSA ID

11057511

Incident

Sep 20, 2017

Mileage

98,000 mi

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500. UPON INSPECTION, THE CONTACT NOTICED SEVERE CORROSION OF THE VEHICLE'S FRAME. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 108,000.

NHTSA ID

11004320

Incident

May 11, 2017

THE FUEL LINES RUST AWAY AND START LEAKING FUEL BADLY. ALL LINES HAVE TO BE REPLACED. THE RUST ON THIS TRUCK IS UNBELIEVABLE. GM WILL NOT STAND BEHIND THE PRODUCT. THE ROCKER PANELS ALL RUSTED OUT AS WELL. THE FRAME IS RUSTING OUT. THESE TRUCK ARE JUST RUST BUCKETS

NHTSA ID

10882888

Incident

Jul 1, 2016

Mileage

135,000 mi

CHEVY RUST. BRAKE LINES RUSTED OUT COMPLETELY AND FAILED - HAPPEN AT SLOW SPEED NO ONE INJURED. SHACKLED BROKE OFF AND HIT BOTTOM OF BED WITHOUT TOWING. FRAME IS RUSTED OUT. NEIGHBOR HAS SIMILAR VEHICLE WITH SAME PROBLEMS (PUT JACK ON FRAME AND IT WENT THROUGH THE FRAME.) MANY COMPLAINTS ONLINE ABOUT THESE VERY ISSUES.

NHTSA ID

10818745

Incident

Dec 22, 2015

Mileage

84,000 mi

FRAME IS ROTTING OUT

NHTSA ID

10811196

Incident

Dec 18, 2015

WAS REPLACING BRAKE LINES AFTER A RUSTY LINE BROKE AND SEEN EXCESSIVE RUST ON THE PASSENGER SIDE FRAME IN THE FRONT 1/4 OF PICKUP. THE FRAME HAS A LONG HOLE ON BOTTOM OF FRAME SPANING ABOUT 10 INCHES AND ABOVE THE SAME SECTION OF FRAME HAS A LONG RUSTED CRACK RUNNING PARALLEL WITH THE FRAME SPANING ABOUT 8 INCHES. THE REST OF THE FRAME LOOKS IN GOOD CONDITION.

NHTSA ID

10783532

Incident

Oct 15, 2015

Mileage

103,200 mi

I HAD REPLACED ANTILOCK BRAKE MODULE LAST YEAR AND HAD BRAKES WORKED ON THIS YEAR AND LAST AND REPLACED BRAKE PADS. THE ROTORS HAD BEEN TURNED BEFORE, ON A TRIP TO MY DAUGHTERS MY BRAKES STARTED TO GO OUT. THEY WERE COMPLETELY OUT BY THE TIME I REACHED HER CORNER. I HAD TO HAVE ALL NEW BRAKE LINES AND ROTORS AND PADS EVEN THOUGH THERE WERE ONLY 6,000 MILES ON THE PADS. I ALSO HAD RUSTPROOFED THE TRUCK INCLUDING THE UNDERBODY AND CARRIAGE WHEN I BOUGHT IT NEW IN 2002. IT'S A RUST BUCKET DESPITE THE EXTRA PROTECTION. THE ANTILOCK BRAKE MODULE WAS RUSTED. THE BRAKE LINES WERE COMPLETELY RUSTED THROUGH. AND NOW THE FUEL PUMP IS OUT AND THEY FUEL LINES ARE RUSTED AS WELL. WHAT GETS ME IS I PAID SO MUCH EXTRA FOR EXTRA RUST PROOFING. IT SHOULD NOT HAVE RUSTED THROUGH THIS BAD AT ONLY 125000 MILES. THE ANTILOCK BRAKE MODULE IS PLACED WHERE THE RUST CAN GET AT IT RIGHT UNDER THE CHASSIS PART UNPROTECTED. SO MUCH FOR SAFETY. THAT WENT OUT AT ABOUT 75000 MILES BUT JUST GOT IT REPLACED AT 100000 MILES OR SO. THE BRAKE LINES AND THE FUEL LINES ARE A JOKE ON THIS VEHICLE. I USED TO MAKE AND INSPECT AND TEST THEM AT A FACTORY AND THESE WOULD HAVE NEVER PASSED INSPECTION FOR CORROSION TEST. BUT THEY WEREN'T MADE THERE. THE FACTORY IS CLOSED. NO UNION WAGES EITHER, BUT WE DID GOOD WORK NOT THIS GARBAGE. IT COST OVER $500 FOR MODULE AND IT COST 2500 FOR THE REST OF BRAKE JOB. AND NOW THE FUEL LINES AND PUMP AND FILTER WILL COST OVER $1000. PLUS MY TRUCK BODY IS RUSTING THROUGH ON THE ROCKER PANELS. I BOUGHT A SILVERADO BECAUSE THEY HOLD THEIR VALUE AND ARE DEPENDABLE. NOW MY VEHICLE IS ONLY WORTH ABOUT HALF OF WHAT IT SHOULD BE AND I'M PAYING THOUGH THE NOSE ON TOP OF IT! WE HAVE A 98 CHEVY BLAZER WITH 195000 AND NO RUST ON THE ROCKER PANELS AND THE BRAKE LINES ARE JUST NOW GETTING REPLACED. THERE WAS NO EXTRA RUST PROTECTION ON IT EITHER! WHEN IS GM GOING TO BE RESPONSIBLE? *TR

NHTSA ID

10662848

Incident

Aug 1, 2014

Mileage

125,000 mi

WHERE CLUTCH MASTER CYLINDER MOUNTS IN CLUTCH PEDAL ASSY BROKE. WAS UNABLE TO GET OUT OF GEAR CAUSING ME TO HIT A POLE. DAMAGING BUMPER HOOD FENDER HEADLIGHT TURN SIGNAL AND GRILL. CALLED THE DEALER THEY TOLD ME THAT CLUTCH BRAKING ISSUES WHILE DRIVING IS NOT A SAFETY ISSUE. I HAVE DONE SOME CHECKING AND THERE ARE A LOT OF PEOPLE WITH THIS ISSUE BUT BECAUSE GM SAYS NOT A SAFETY ISSUE THEY JUST WANT TO SELL US PARTS TO FIX THIS PROBLEM. *TR

NHTSA ID

10637702

Incident

Sep 20, 2014

Mileage

222,000 mi

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOOR WHEN DEPRESSED. THE VEHICLE FAILED TO STOP UNTIL THE EMERGENCY BRAKE WAS ENGAGED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO INFORMED THAT THE FRONT DRIVER'S SIDE BRAKE LINE FRACTURED DUE TO EXCESSIVE CORROSION. THE FOUR BRAKE LINES WERE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 104,685. THE VIN WAS UNAVAILABLE. UPDATED 08/12/14*LJ UPDATED 07/06/2017 *CT

NHTSA ID

10597911

Incident

Jun 4, 2014

Mileage

104,685 mi

MY REAR BUMPER ON MY CHEVY 1500 4X4 SILVERADO TRUCK IS ROTTING OFF THE TRUCK, YES ROTTING NEVER IN MY LIFE I SEEN POOR QUALITY IN PARTS GM IS USING, REAR BUMPERS ARE SUPPOSE TO PROTECT YOU FROM A CRASH THIS BUMPER IS ROTTING OFF MY TRUCK THIS IS A SAFETY HAZARD AND SHOULD BE RECALLED. *TR

NHTSA ID

10550691

Incident

Dec 28, 2011

Mileage

83,000 mi

WANT 1600 DOLLARS TO REPLACE EVERY LINE ON THE TRUCK DUE TO RUST...INCLUDING FLEXIBLE HOSE TO WHEELS. DON'T HAVE VIN NO TRUCK AT SHOP UNTIL I DECIDE WHAT TO DO. *TR

NHTSA ID

10543558

Incident

Sep 11, 2013

Mileage

45,000 mi

RIGHT SIDE SPRING SHACKLE FAILED DUE TO EXCESSIVE CORROSION RIGHT SIDE OF REAR BUMPER CORRODED TO THE POINT THE MOUNT FAILED. *TR

NHTSA ID

10508054

Incident

Apr 6, 2013

Mileage

81,000 mi

TWICE I HAVE HAD THE SPARE TIRE WINCH CABLE BREAK ON ME,IF THIS WAS TO HAPPEN IN HEAVY TRAFFIC OR HIGH SPEEDS IT COULD CAUSE SERIOUS INJURY OR DEATH,AND I WAS NEVER AWARE IT WAS GONE UNTIL I NEEDED THE SPARE. *TR

NHTSA ID

10501967

Incident

Mar 1, 2010

Mileage

82,000 mi

TOOK TRUCK IN FOR STATE INSPECTION, TRUCK FAILED INSPECTION DUE TO RUSTED BRAKE LINES, POWER STEERING PUMP LEAKING , DEALER SAID IT WOULD BE $1228.43 TO $1420.99 TO JUST FIXED THE BRAKE LINES ALL LINES NEEDED REPLACED AND CALIPERS SCREWS. POWER STEERING PUMP COST 535.00 TO REPLACE. POOR QUALITY ,HIGH COST TO FIX AND LACK OF SAFETY ON GM PART FOR NOT COVERING RUBBER COATING OR USING STAINLESS STEEL LINES TO PROTECT OUR FAMILY VERY DISCOURAGED WITH SERVICE TECH SAID THESE ARE THE PRICES. WHAT HAPPENED TO OUR SAFETY. BRAKE LINES AND GAS LINES SHOULD NOT BE MADE OF STEEL THAT CAN CORRODE AND RUST OUT AND BREAK. POWER STEERING PUMP WITH THESE FEW MILES SHOULD NOT HAVE GONE OUT. MY 1988 CHEVY TRUCK NEVER HAD THESE PROBLEMS. THERE NEEDS TO BE A RECALL. *TR

NHTSA ID

10488844

Incident

Dec 7, 2012

Mileage

82,457 mi

THE PART OF THE FRAME THAT HOLDS UP THE GAS TANK AND CONNECTS TO THE SHOCK HAS ROTTED AWAY. I HAD TO REPLACE BOTH REAR LEAF SPRING SHACKLES DO TO RUST AS WELL AS THE LEFT REAR BRAKE LINE. THE REAR OF THE TRUCK IS RUSTING AWAY. I HAVE HAD TO REPLACE THE FUEL PUMP, THERE IS A KNOCK IN THE STEERING COLUMN THAT I HAVE HAD FIXED ONCE ALREADY, THE ENGINE HAS TICKING SOUND WHEN IDLING, AND THE A/C COMPRESSOR IS BROKEN. *TR

NHTSA ID

10476723

Incident

Sep 21, 2012

Mileage

85,000 mi

MOST RECENT(9/15/12),BRAKE LINE RUPTURES DO TO TONS OF RUST... . BODY MOUNTS TOTALLY RUSTED OFF , REAR BRAKE ROTOR DUST SHIELDS RUSTED OFF, LEAF SPRING SHACKLES RUSTED THRU AND FELL OFF..REAR BUMPER RUSTED THRU,TOTAL UNDER CARRIAGE RUSTED THRU, RAILSUNDER DOORS TOTALLY RUSTED THRU AND HAVE BIG HOLES IN THEM.. *TR *JS

NHTSA ID

10475524

Incident

Sep 15, 2012

Mileage

121,000 mi

I WAS DRIVING WHEN I WENT TO STOP AND THE PEDAL WAS SOFT. THE TRUCK STILL STOPPED BUT THE PEDAL DIDN'T FEEL RIGHT. I WAS ABLE TO GET TO MY IN-LAWS HOUSE,ABOUT 2 MILES. WHEN I GOT OUT I SAW BRAKE FLUID LEAKING FROM THE BRAKE LINES RUNNING ALONG THE FRAME ON THE DRIVERS SIDE. THEY ARE THE LINES THAT GO TO THE ABS MODULE. WHEN I INSPECTED FURTHER, ALL 4 LINES WERE EITHER LEAKING OR ABOUT TO. THAT IS WHEN I NOTICED BOTH ROCKER PANELS, JUST UNDER THE DOORS, WERE RUSTED AND THE PASSENGER SIDE RUSTED THROUGH. THE DOORS ARE NOT RUSTED AND THERE IS VERY LITTLE RUST ON THE TRUCK EVEN WHERE THE PAINT HAS FLAKED OFF. *TR

NHTSA ID

10470310

Incident

Jul 29, 2012

Mileage

82,472 mi

I WAS DRIVING DOWN LOCAL ROAD, WHEN THERE WAS A THREE CAR ACCIDENT WAY AHEAD. I SOWED RIGHT DOWN, MAY 25-30 MPH AS WE CAME UP ON IT, REALIZING AS I WENT TO SLOW DOWN MORE, MY BRAKE PEDAL WENT TO FLOOR. I MADE IT HOME AND PARKED. MY BOYFRIEND LOOKED AT IT NEXT MORNING, I HAD NO BRAKE FLUID LEFT, ONE OF THE LINES WAS SO CORRODED THE FLUID LEAKED ALL OVER THE DRIVEWAY. I HAD RECENTLY HAD MY BRAKES DONE AND INSPECTION WITHIN THE PAST MONTH. I BOUGHT THE TRUCK BRAND NEW, AND HAVE HAD A LOT OF ISSUES WITH IT. INCLUDING ABS THAT WAS PREVIOUSLY RECALLED, AND NEVER WORKED AFTER IT WAS REPLACED, WHICH I DID COMPLAIN ABOUT, HE INTERIOR SET MATERIAL NEEDED REPLACING, THE TAIL GATE CABLES AND HINGES ARE BROKE, THE DEALER SAYS THERE IS NO RECALL ON THEM. A SENSOR WENT IN GAS TANK, THE DRIVERS SIDE MIRROR FELL OFF, THE WINDOW CABLE ON DRIVERS SIDE HAS BEEN REPLACED TWICE, PASSENGER SIDE ONCE, THE LIST GOES ON AND ON. LIKE I SAID, I BOUGHT IT BRAND NEW OFF THE LOT, TRADED IN OLDER CHEVY SILVERADO, PAID CASH WITH GM DISCOUNT. I LOVE MY TRUCK, BUT THINK IT HAS HAD WAY TOO MANY PROBLEMS. I HAVE DEFINITELY READ A LOT OF COMPLAINTS ON THE CORRODED GAS LINES AMONG OTHER ISSUES AND WOULD HOPE CHEVY WOULD STAND BEHIND THEIR PRODUCTS. *TR

NHTSA ID

10465646

Incident

Jul 11, 2012

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500. THE CONTACT STATED THAT HE HEARD A RATTLING FROM UNDER THE VEHICLE. HE THEN INSPECTED THE VEHICLE AND REALIZED THAT THE SPARE TIRE HAD SEPARATED FROM THE VEHICLE WITHOUT HIM NOTICING. THE CONTACT ALSO MENTIONED THAT THE CABLE WAS CORRODED. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 176,000. ..UPDATED 10/21/11 *BF UPDATED 10/26/11

NHTSA ID

10426479

Incident

Sep 20, 2011

Mileage

176,000 mi

BRAKE LINES AND FUEL LINES MUST BE REPLACED DUE TO EXCESSIVE RUSTING. BLEW A BRAKE LINE AND HAD NO BRAKES AT ALL. ADDITIONALLY, THE FRAME HAS RUSTED THROUGH AND HAD TO BE WELDED. LOOKING AT REPAIR COSTS BETWEEN $1500 - $3000 DEPENDING UPON HOW THIS GOES. *TR

NHTSA ID

10424268

Incident

Sep 5, 2011

TL*THE CONTACT OWNS A 2002 CHEVROLET SILVARADO. THE CONTACT NOTICED THAT THERE WAS A RUST COVERED HOLE UNDERNEATH THE REAR PASSENGER DOOR. NONE OF THE OTHER DOORS HAD ANY RUST UNDERNEATH THEM. THE VEHICLE WAS NOT TAKEN TO THE DEALER TO BE REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 61,000. UPDATED 5/2/11 *CN UPDATED 05/16/11

NHTSA ID

10392303

Incident

Oct 1, 2010

Mileage

61,000 mi

BRAKE LINES RUSTING ON MY 02 SILVERADO 1500. *TR

NHTSA ID

10379498

Incident

Jan 21, 2011

RUSTED BRAKE LINES POSSIBLE BRAKE FAILURE. *TR

NHTSA ID

10324767

Incident

Jan 12, 2008