RoadVitals

2004 Chevrolet Tahoe

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
466
Latest Jul 24, 2025
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
5
Latest Dec 17, 2007
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
32
24 injuries, 1 deaths reported

Overview

Our database contains 466 NHTSA owner-reported complaints for the 2004 Chevrolet Tahoe, most frequently naming the electrical, brakes and engine categories. 5 safety recalls have been issued covering this model year; and 784 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

5 campaigns cover this model year

View all 5

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
07E106000

WHEELS:HUB

Dec 17, 2007
130,000 units potentially affected
The defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
The risk: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
The remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
FEDERAL-MOGUL CORPORATIONView on NHTSA.gov
06E043000

FUEL SYSTEM, GASOLINE

May 19, 2006
88,303 units potentially affected
The defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
The risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
The remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
HONEYWELL INTERNATIONAL, INC.View on NHTSA.gov
06E026000

EXTERIOR LIGHTING

Mar 23, 2006
61,944 units potentially affected
The defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
The risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
The remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
PRO-A MOTORS, INC.View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 466
Seat belts
Filed Jul 24, 2025

UNKNOWN

NHTSA ID
11676048
Incident
Apr 22, 2005
Powertrain (other)
Filed Jul 28, 2023

My Tahoe has the New Process 246GM transfer case. They have a known issue called pump rub where the pump is to close to the magnesium shell, and rubs pin holes in the shell which causes fluid to dissipate over time causing the transfer case to run dry burning it up. I've had a mechanic check it out and there was no fluid in the case, and now I have a transfer case that's burned up. I've called a transmission shop, and they told me it was a common issue. I would like for general motors to correct this issue

NHTSA ID
11534962
Incident
Jul 15, 2023
Brakes
Filed Apr 24, 2023

The contact's spouse owns a 2004 Chevrolet Tahoe. The contact stated while driving approximately 35 MPH, the brake pedal was depressed and remained extended to the floorboard. The contact engaged the parking brake to bring the vehicle to a complete stop. The vehicle was driven to the residence and parked. Additionally, the contact stated that while parked, the brake pedal was depressed, and brake fluid was squirting onto the ground from underneath the front of the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 190,000.

NHTSA ID
11518661
Incident
Mar 23, 2023
Mileage
190,000 mi
Brakes
Filed Sep 2, 2022

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while driving at an undisclosed speed, the brakes failed to stop the vehicle immediately while the brake pedal was being depressed. The vehicle was taken to the dealer where it was diagnosed that the failure was related to NHTSA Campaign Number: 04V045000 (Service Brakes, Hydraulic) however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 150,000.

NHTSA ID
11482582
Incident
Sep 2, 2022
Mileage
150,000 mi
Brakes
Filed Mar 31, 2022

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while inspecting the coils under the hood, he noticed that the master cylinder brake lines were leaking. The vehicle was taken to an independent mechanic who diagnosed that the master cylinder brake lines needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 183,500. The VIN was unavailable.

NHTSA ID
11459100
Incident
Mar 28, 2022
Mileage
183,500 mi
Engine
Filed Jul 28, 2020

MY2004 CHEVY TAHOE LT WAS MOVING WHEN THE REAR VIEW MIRROR FELL OFF THE WINDSHIELD. ALSO THE EXHAUST MANIFOLD BOLTS HAVE BROKEN OFF WHICH CAUSE BAD GAS MILEAGE AND SLOW TAKE OFFS.

NHTSA ID
11341775
Incident
Jul 28, 2020
Mileage
210,000 mi
BrakesDriver assistanceSteering
Filed Jun 5, 2020

THIS IS IN REFERENCE TO COMPLAINT # 11327456 THE ADDRESS AND THE MPH ARE INCORRECT. PLEASE SEE FORM ATTACHED TO THIS COMPLAINT # AFFECTED PARTS: STEERING, BRAKES, ELECTRICAL, ELEC, STABILITY CONTROL AND SPEED CONTROL THIS SITE WOULDN'T LET ME CHECK MORE THAN 3. *TR

NHTSA ID
11327461
Incident
Aug 19, 2019
Mileage
230,000 mi
BrakesElectricalSteering
Filed Jun 5, 2020

THERE IS A RECALL #04004. "BRAKE HYDRO-BOOST RELIEF VALVE" BUT MY VIN# IS NOT ON THE LIST. OVER 64,000 VEHICLES WERE AFFECTED AND THERE IS A "#1" ON THE MOUNTING SURFACE. ALL OF THE UNITS DETECTED A MACHINING ERROR IN THE RELIEF BORE CAVITY FOR MODULES PRODUCED FROM A MACHINE IDENTIFIED AS "FADAL #1" THIS CAN AND HAS CAUSED MY 2004 CHEVROLET TAHOE TO HAVE NO POWER ASSIST WITH MY STEERING AND NO POWER BRAKES. I HAVE FOUND MYSELF HOLDING TWO FEET ON THE BRAKE PEDAL AT A RED LIGHT. AND CAN NOT OPERATE IN SMALL SPACES SUCH AS PARKING GARAGES AND CERTAIN PARKING STALLS. I WANTED TO KNOW IF THERE IS SOMETHING MORE THAT I CAN DO IN REGARDS TO THIS PARTICULAR RECALL AND FIND OUT IF THERE IS SOME MISTAKE AS FAR AS MY VIN# NOT BEING RECOGNIZED BUT YET EXPERIENCING THE SAME PROBLEMS. MY VEHICLE HAS BECOME INOPERABLE FOR THAT IT IS UNSAFE TO DRIVE WITH THE NO POWER ASSIST AND COULD CAUSE A MAJOR ACCIDENT...I WANT TO SEE ABOUT RECEIVING SOME AID IN ALL THIS. THIS HAS BEEN A ISSUE SINCE AUGUST OF 2019. IT HAS CAUSED ME TO LOSE WORK FOR A LACK OF TRANSPORTATION. MY CREDIT HAS FALLEN BEHIND BECAUSE OF NOT BEING ABLE TO MAKE IT TO WORK AND SPENDING MY SAVINGS ON TRYING TO GUESS AT WHAT IS WRONG WITH IT. FOR IT IS MY ONLY VEHICLE. NOW THAT THE COVID-19 IS HERE IS A DOUBLE WHAMY! IN DIRE STRAITS - CALI LOVIN MY 4X4 - [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
11327456
Incident
Aug 19, 2019
Mileage
230,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

PIP5601C

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

23-NA-001

ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

PIP5358D

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

PIP4723J

ELECTRICAL SYSTEM

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Chevrolet Tahoe by model year
YearComplaintsRecallsInvestigationsIssue Index
2026203054.2
2025391049.8
2024603361.0
20232055364.3
20221784364.4
202143116468.5
2020553060.8
20191022056.8
20181013056.0
20171734054.1
20162558160.3
201565714157.9
2014903150.4
20132324150.4
20121783153.8
20114465152.4
20103144254.9
20092845152.8
20085284457.8
20071,1764560.4
20061144048.5
20052937052.3
2004Viewing4665050.8
20035077358.3
20024496564.7
20015128665.8
200028210665.2
19995523562.2
19982634259.0
19974102456.2
19962835764.1
19952468864.8
1994192356.8
1993802—
1992602—
1991300—
1989000—
1988100—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.