RoadVitals

1996 Dodge Caravan Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
204
Latest May 8, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
15%
of 1,403 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
14
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1996 Dodge Caravan submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 204 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 204, in the owner's own words

Electrical
Filed May 8, 2015

TL* THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, THE CONTACT NOTICED THAT THE HORN FAILED TO FUNCTION. IN ADDITION, THE ODOMETER DISPLAYED AN INCORRECT READING AND THE AIR BAG WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CLOCK SPRING NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 02V293000 (AIR BAGS), BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10715313
Incident
Feb 1, 2015
AirbagsElectricalFuel system
Filed Jan 29, 2014

I PURCHASE THIS VEHICLE FROM OWNER IN DEC. 2013 AND START HAVING PROBLEM THE OWNER I PURCHASE IT FROM PURCHASE IT FROM A BANK BACK IN 2006. THEY DID KNOW ABOUT AN RECALL OR ETC. ABOUT THIS VEHCLE. THE ELECTRIC HAS PROBLEM AND AIRBAGS, THE FUEL TANK IS LEAKING AND FUEL INJECTION AND ETC,. WHERE CAN I CAN GET HELP FOR THESE PROBLEMS.ETC.,. *TR

NHTSA ID
10562062
Incident
Jan 20, 2014
ElectricalEngineSteering
Filed Jul 1, 2013

THIS VEHICLE HAS A CHRONIC DESIGN PROBLEM WITH THROWING ITS SERPENTINE BELT WHENEVER THE TENSION PULLEY GETS WET. SOON AS THE BELT IS THROWN THERE IS NO POWER STEERING, AND IT STEERS 10 TIMES WORSE THAN A MACK TRUCK. THE LACK OF STEERING IS A DEFINITE SAFETY HAZARD TO EVERY OTHER VEHICLE ON THE ROAD. AS IT HAPPENS SUDDENLY BY DRIVING THROUGH A WATER PUDDLE, ETC. THERE IS VIRTUALLY NO TIME TO REACT. IN ADDITION TO LACK OF STEERING THERE IS NO ALTERNATOR OUTPUT, RESULTING IN RAPID BATTERY DRAIN. ALSO THERE IS NO COOLANT SYSTEM FAN RESULTING IN RAPID ENGINE OVERHEATING. THIS DESIGN FAULT HAS BEEN KNOWN FOR WELL OVER A DECADE, NO MAKE THAT 2 DECADES, BUT CHRYSLER HAS NEVER ACKNOWLEDGED A PROBLEM. THE PROBLEM DATES BACK TO ALL CHRYSLER MINI-VAN DESIGNS FROM THE EARLY 1990S TO AT LEAST 2000. IF THE LACK OF STEERING IS NOT A SAFETY RELATED DEFECT I DON'T KNOW WHAT IS. WE HAVE A USED WHEELCHAIR CONVERSION CARAVAN VAN TO TRANSPORT MY WIFE. THIS LATEST INCIDENT WAS THE PAST SATURDAY NIGHT AS WE LEFT A RESTAURANT TO RETURN HOME. IT HAD BEEN RAINING PROFUSELY AND SUDDENLY I HAD NO STEERING. I KNEW IMMEDIATELY WHAT THE PROBLEM WAS SINCE THIS IS THE 3RD OCCURRENCE IN THE PAST 6 MONTHS. DO YOU EXPECT YOUR VEHICLE TO BECOME INOPERABLE JUST BECAUSE YOU DRIVE IN THE RAIN? WHY HAS NOT CHRYSLER BEEN MADE TO ACKNOWLEDGE THIS PROBLEM AND ISSUE A REPAIR RECALL? I DON'T CARE IF THE VAN IS OVER A DECADE OLD. THIS DEFECT IS ONE WHICH ENDANGERS EVERYONE ELSE ON THE ROAD AND WHICH CHRYSLER SHOULD HAVE BEEN REQUIRED TO ADDRESS WELL OVER A DECADE AGO. *TR

NHTSA ID
10522678
Incident
Jun 30, 2012
Mileage
72,000 mi
Electrical
Filed May 18, 2011

CAR STOP HAVING ELECTRICAL OUTPUT. *TR

NHTSA ID
10401400
Incident
May 14, 2011
Mileage
141,775 mi
Driver assistanceElectricalOther / unspecified+1 more
Filed Apr 12, 2009

BCM-1, (WARRANTY) LOSS OF DASH FUNCTIONS 1996: BCM-2 ESTIMATE $1200 REPLACED CHRYSLER P/N P4686727 LOST 95,000 MILE ODOMETER FOR A WORKING BCM FROM JUNKYARD (2001), BCM-3, LOST FUEL GAUGE AND SPEEDOMETER BCM FROM JUNKYARD FIXED P/N P46867(2006) BAD WINDSHIELD REPLACEMENT LEAKS WATER INTO CABIN, BCM-3, FAILED AGAIN CURRENTLY NO WIPERS, NOT ABLE TO FIND A 1996/1997 BCM ONLY 1998 PLYMOUTH VOYAGER BCM P/N P04801062AE. WILL TRY TO VALIDATE COMPATIBILITY TONIGHT. ADEL CHRYSLER ESTIMATE $1,400 PLUS LABOR. ALREADY GAVE THEM $742 FOR TUNE UP AND TROUBLE SHOOTING WHAT THEY SAID WAS A BAD MULTI-SWITCH ($110) DID NOT FIX AND NO DISCOUNT FOR NOT KNOWING HOW TO DIAGNOSE A PROBLEM PROPERLY. THEIR NUMBER IS 515-993-4587 CORY (KARL IS THE SERVICE MANAGER-OWNER'S SON). *TR

NHTSA ID
10265009
Incident
Jan 15, 2009
Mileage
18,000 mi
Electrical
Filed Sep 5, 2008
Fire reported

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. THE CONTACT ATTEMPTED TO DRIVE HER VEHICLE AND NOTICED THAT THERE WAS A FIRE NEAR THE HEADLIGHT SWITCH. THE FIRE WAS EXTINGUISHED BY THE CONTACT. THERE WERE NO INJURIES AND THE FIRE DEPARTMENT WAS NOT CALLED. THE VEHICLE WAS ABLE TO BE DRIVEN BACK TO THE CONTACT'S RESIDENCE. THE VEHICLE HAS NOT BEEN TO THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 192,400.

NHTSA ID
10241026
Incident
Sep 2, 2008
Mileage
192,400 mi
ElectricalEngine
Filed Sep 17, 2007

TL*THE CONTACT OWNS A 1996 DODGE CARAVAN. WHILE DRIVING IN INCLEMENT WEATHER CONDITIONS, WATER, OR WITH THE AIR CONDITIONER ACTIVATED, THE VEHICLE TEMPORARILY LOSES CONTROL. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE SERPENTINE BELT SLIPPED OFF. NO WARNING LIGHTS ILLUMINATED AT THE TIME OF THE FAILURE. THE VEHICLE WAS REPAIRED APPROXIMATELY FIVE TIMES, HOWEVER, THE FAILURES RECURRED TWO MONTHS LATER. THE MANUFACTURER WAS UNABLE TO PROVIDE ASSISTANCE. THE SPEED WAS UNKNOWN. THE FAILURE MILEAGE WAS 119,000 AND CURRENT MILEAGE WAS 135,000. UPDATED 01-23-08. *KB THE DEALER STATED UPPER RADIATOR LOOSE, LOOSE CLAMPS, FRONT BRAKE PADS, BELT TENSIONER, OXYGEN SENSOR, AND ALTERNATOR BRACKET. UPDATED 01/23/08 *TR

NHTSA ID
10203219
Incident
Apr 10, 2006
Mileage
119,000 mi
Electrical
Filed Mar 27, 2006

IN 2003 BCM REPLACED FOR MY WINDSHIELD WIPERS WOULD NOT OPERATE. OVER $600 . LAST YEAR MY BATTERY CABLES AND BATTERY WERE SMOKING AND I WAS LUCKY I GOT TO THE DEALER JUST IN TIME AS BLACK SMOKE WAS GUSHING OUT FROM UNDER MY HOOD.... ANOTHER $600 REPAIR. IN JANUARY 2006 ELECTRICAL SYSTEM CRAZINESS. CHECK ENGINE LIGHT WAS ON AND IT COULD NOT BE SMOGED. THEY REPROGRAMMED THE MODULE AND I WAS ABLE TO GET IT SMOGED 2 DAYS LATER THE CHECK ENGINE LIGHT CAME ON AND THE CAR WOULD TURN OVER AND DIE ....I RETURNED AND WAS TOLD I NEEDED A PCM MODULE REPLACED $719. GETTING THE CAR BACK WAS ONE ELECTRICAL MISHAP AFTER ANOTHER....THE GAUGES WENT CRAZY...TAKEN BACK TO DEALER....REPROGRAMMED ....AND THEN TOLD THEY WERE NOT SURE HOW TO FIX IT...THEN GOT THE CAR BACK AND THE CLOCK AND RADIO INTERMITTENTLY WENT ON AND OFF.. THE COMPUTER SHUTTING DOWN AND NOT ALLOWING THE REMOTE TO OPEN THE LOCKS USING THE KEY THE ALARM WOULD GO OFF AND I COULD NOT SHUT IT OFF UNTIL THE COMPUTER CAME BACK ON AND I COULD USE THE REMOTE....I WAS THEN TOLD BY THE SERVICE MANAGER THAT I NEEDED A BODY CONTROL MODULE(BCM) WHICH I REPLACED IN 2003. HE WAS NASTY AND RUDE. I TOLD THE GENERAL MANAGER I REALLY DID NOT BELIEVE THEY KNEW WHAT THEY WERE DOING ....FOR EACH TIME I BROUGHT THE CAR IN WITH ONE PROBLEM THEY RETURNED IT TO ME WITH ANOTHER. HE COULD ALSO NOT GUARANTEE THAT IF I PAID ANOTHER $550 FOR A NEW BCM THAT IT WOULD SOLVE ALL THE PROBLEMS.... ...AFTER 6 WEEKS AND FOUR TRIPS TO THE DEALER HAVING MY CAR OVER 2 WEEKS I WAS FRUSTRATED AND ANGRY....AND AFTER READING ON THE INTERNET COUNTLESS OTHER DODGE CARAVAN OWNERS HAVE THE SAME PROBLEMS I AM OUTRAGED DODGE HAS IGNORED ITS RESPONSIBILITY TO ITS CONSUMERS. .WHEN I DROPPED IT OFF THE CLOCK, RADIO, LOCKS AND ALARM WERE THE PROBLEM..BUT AN HOUR AFTER I PICKED IT UP IT STARTED RAINING AND GUESS WHAT....THE WINDSHIELD WIPERS WERE NOT OPERATING. *JB

NHTSA ID
10153868
Incident
Jan 23, 2006
Mileage
144,345 mi
Electrical
Filed Jun 12, 2005

THE CRUISE CONTROL,AND HORN BEGAN MALFUNCTIONING ABOUT 6 MONTHS AFTER I BOUGHT MY USED MINI VAN. I NOW HAVE NO HORN OR CRUISE AND AIR BAG IS IS DOUGHT. I HAVE HEARD THAT THE CLOCKSPRING IN THE 1996 DODGE VANS HAVE BEEN DEFECTIVE. I NEED TO KNOW IF THE NEW ONES HAVE BEEN INPROVED, OR IF THEY OR GOING TO BE REPLACED AS A MATTER OF SAFTY. ALSO FROM TIME TO TIME THE WIPER BLADES COME ON AND GO OFF BY THEM SELVES. AND ONE TIME THE RADIATOR FAN CAME ON THE MIDDLE OF THE NIGHT BY IT SELF AND DRAINED THE BATTERY DEAD. I ALSO HAVE A SIMMY IN THE FRONT END AT 35 TO 45 MILES PER HOUR.

NHTSA ID
10125055
Incident
May 15, 2003
AirbagsDriver assistanceElectrical
Filed Feb 21, 2005

THE AIRBAG LIGHT IS ON, THE HORN DOES NOT WORK, AND THE CRUSIE CONTROL DOES NOT FUNCTION......A CLOCKSPRING MALIFUNTION FROM ALL REPORTS....AND DEFINETLY A SAFETY ISSUE AND HAZARD. WILL ATTEMPT TO REPLACE BUT AT A HIGH COST....

NHTSA ID
10111909
Incident
Jul 20, 2004
AirbagsElectrical
Filed Jul 8, 2004

I COMPLAINED TO THE CHRYSLER'S CUSTOMER SERVICE DEPARTMENT REQUESTING THAT THEY FIX A DEFECTIVE PART FREE OF CHARGE. THEY REFUSED TO REPAIR IT FOR FREE AND RECOMMENDED THAT I FIX IT ASAP SINCE ITS NOT SAFE TO DRIVE. IT IS A DEFECT AND I HAVE EVEN READ IT AS A RECALL IN OTHER DOCUMENTS. THE AIRBAG AND THE HORN DOES NOT WORK. TEXAS WILL NOT EVEN SAFETY APPROVE MY VEHICLE WITHOUT THIS BEING FIXED.*AK

NHTSA ID
10080588
Incident
Jul 7, 2004
ElectricalInterior & seats
Filed Jul 7, 2004

1996 DODGE CARAVAN SUFFERS FROM INTERMITTENT "BODY CONTROL MODULE". ONE OF THE POSSIBLE SYMPTOMS OF THIS FAILURE IS RANDOM FAILURES OF THE WINDSHIELD WIPERS. THIS FAILURE IS UNPREDICTABLE AND APPARENTLY WIDESPREAD OVER SEVERAL MODEL YEARS. THE BODY CONTROL MODULE IS REPLACEABLE ONLY AT CHRYSLER DEALERS WHO CHARGE OVER $700 TO REPLACE THIS MODULE. THEY HAVE CONTRACTED WITH SOME NATIONAL SERVICE FACILITIES TO REPAIR THE MODULES (INCLUDING "UNITED RADIO" IN SYRACUSE NY) BUT THESE SERVICE FACILITES ARE CONTRACTUALLY PROHIBITED FROM PERFORMING REPAIRS ON MODULES SUBMITTED BY ANYONE EXCEPT DAIMLER-CHRYSLER. THIS FAILURE IS DANGEROUS AND DAIMLER/CHRYSLER IS USING IT AS A CASH-COW INSTEAD OF REPAIRING IT AT NO CHARGE.*AK

NHTSA ID
10080509
Incident
Aug 1, 2003
Mileage
60,000 mi
Electrical
Filed Jun 10, 2004

CAR KEEPS STALLING OUT WITH NO WARNING. USUALLY WHEN SLOWING TO A STOP OR TO TURN, SUCH AS COMING OFF AN EXIT RAMP. ALL THE SUDDEN NO POWER STERRING AN CAR IS DEAD. HAVE ALMOST BEEN HIT BY OTHER VEHICLES SEVERAL TIMES.NOTHING DONE, CZN'T FIND PROBLEM WHEN HOOKED UP TO COMPUTER.*AK

NHTSA ID
10075123
Incident
Jun 9, 2004
ElectricalEngine
Filed Jun 4, 2004

THE VEHICLE STALLED WHEN ACCELERATING. THE VEHICLE WOULD NOT EXCEED 50 MPH. THE VEHICLE ALSO HAD ELECTRICAL PROBLEMS. THE DASHBOARD LIGHTS FLASHED ON AND OFF. *AK *NM

NHTSA ID
10071613
Incident
Jan 1, 1901
Mileage
100,000 mi
Heating & air conditioningElectricalInterior & seats
Filed Jun 4, 2004

THE VEHICLE WAS MAKING A POPPING NOISE WHEN ACCELERATING. ALSO, THE AIR CONDITIONER DID NOT WORK, THE ELECTRICAL DOORS WERE DEFECTIVE AND HORN DID NOT BLOW. *AK *SC *JB

NHTSA ID
10071491
Incident
Apr 21, 2004
AirbagsDriver assistanceElectrical
Filed Apr 13, 2004

WHILE DRIVING HORN/CRUISE CONTROL FAILED AND AIR BAG LIGHT ILLUMINATED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.*AK

NHTSA ID
10067068
Incident
Mar 31, 2004
Mileage
106,000 mi
AirbagsDriver assistanceElectrical
Filed Feb 9, 2004

WHILE DRIVING AIR BAG WARNING LIGHT CAME ON AND STAYED ON. WHEN THIS OCCURRED THE HORN AND THE CRUISE CONTROL BECAME INOPERATIVE. *AK

NHTSA ID
10057700
Mileage
80,000 mi
AirbagsDriver assistanceElectrical
Filed Feb 3, 2004

THE HORN ON MY 1996 CARAVAN HAS STOPPED WORKING; THE AIR-BAG WARNING LIGHT STAYS ON ALL THE TIME; THE CRUISE CONTROL SYSTEM IS STARTING TO FAIL.*AK I SAW THE REPORT THAT THERE HAVE BEEN COMPLAINTS ON NEWER MODELS. I THINK THE RANGE OF MODEL YEARS NEEDS TO BE BROADENED. I HAVE ALSO SEEN REPORTS OF OTHER 1996/1997 MODELS WITH THE SAME PROBLEMS ON INTERNET AUTO REPAIR WEB SITES.

NHTSA ID
10056434
Incident
Feb 3, 2004
Mileage
125,000 mi
ElectricalSuspension
Filed Jan 15, 2004

I TOOK OWNERSHIP OF MY USED 1996 DODGE GRAND CARAVAN IN 2000, AND SINCE THEN HAVE REPLACED MINOR MECHANICAL FAILURES SUCH AS THE STARTER, WATER PUMP, SERPENTINE BELT, TIRES (TWICE), WIPER BLADES, BULBS, BRAKES (TWICE) AS WELL AS THE ROTORS. AT PRESENT I AM DEALING WITH THE FOLLOWING PROBLEMS: PEELING PAINT, WIPERS ENGAGING AND NOT GOING OFF EVEN THOUGH THEY ARE NOT TURNED ON, HARD JERKS EVERY NOW AND AGAIN (POSSIBLY FROM TRANSMISSION), AND THE BREAKAGE OF A STABILIZER BAR BUSHING IN THE FRONT SUSPENSION.

NHTSA ID
10070844
Incident
Jul 15, 2002
AirbagsDriver assistanceElectrical+1 more
Filed Sep 23, 2003

CLOCKSPRING MECHANISM

NHTSA ID
10039369
Incident
Aug 12, 2003
Mileage
115,335 mi
ElectricalEngine
Filed Sep 17, 2003

HAD A RADIATOR FAN RELAY RECALL ON 1996 DODGE CARAVAN REPLACED 3 TIMES AND RADIATOR FAN STILL CONTINUES TO COME ON AT VARIOUS TIMES WHEN CAR IS NOT RUNNING, RUNNING BATTERY DEAD, FRONT W/S WIPER BLADES COMES ON BY ITSELF, LOST FM STEREO FREQUENCY ALL TOGETHER. CANNOT DEPEND ON THIS WITH 2 SMALL CHILDREN. *JB

NHTSA ID
10039084
Incident
Jun 16, 2002
Electrical
Filed Jun 26, 2003
Fire reported

WHILE PARKED VEHICLE CAUGHT ON FIRE WITHOUT WARNING. DEALER NOTIFIED. *AK

NHTSA ID
10024978
Incident
Jun 23, 2003
Mileage
122,000 mi
AirbagsElectricalEngine
Filed May 28, 2003

WHEN VEHICLE WAS PARKED, PUDDLES OF GAS IS FORMED UNDER IT. THIS HAPPENED ANYTIME VEHICLE WAS PARKED. VEHICLE WAS LEAKING GAS AND NO ONE KNEW WHY. ALSO THE AIR BAG LIGHT AND WINDOW WIPERS CAME ON INTERMITTENTLY. *TT

NHTSA ID
10021767
Incident
May 28, 2003
Electrical
Filed May 14, 2003

WHILE TRAVELING IN INCLEMENT WEATHER, WATER RAN DOWN INTO THE POWER ASSEMBLY WHICH CAUSED IT TO RUST. *JB

NHTSA ID
10019874
Incident
May 14, 2003
Electrical
Filed May 5, 2003

ELECTRICAL - WINDSHIELD WIPERS, RADIO, STATIC ELECTRICITY WINDSHIELD WIPERS WILL START OPERATION WHILE ACTIVATION SWITCH IS IN "OFF" POSITION AT RANDOM WHILE DRIVING. WIPERS ALSO WILL START OPERATING WHEN EVER TURN SIGNAL IS ACTIVATED. THIS PROBLEM HAS BEEN ON-GOING SINCE THE PURCHASE OF THE VEHICLE IN 1996. EVEN THOUGH THIS PROBLEM WAS REPORTED BEFORE THE EXPIRATION OF WARRANTY, A REMEDY WAS NEVER OFFERED BY DEALER' SERVICE DEPARTMENT. STATIC ELECTRICITY IS A PROBLEM AT TIMES. UPON ENTERING VEHICLE ONE COULD EXPERIENCE AN ELECTRICAL SHOCK FROM TOUCHING DOOR HANDLE, STEERING WHEEL, ETC., RADIO/TAPE PLAYER MALFUNCTIONING OCCURRED QUITE OFTEN DURING FIRST FEW YEARS OF OWNERSHIP. WHEN REPORTED TO SERVICE DEPARTMENT, WAS INFORMED THAT WARRANTY HAD EXPIRED. SINCE THEN FM TUNER HAS COMPLETELY STOPPED WORKING. *JB

NHTSA ID
10017052
Incident
Jul 19, 1996

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data on this page last refreshed .